Exmark FontRunner FR524 Bedienungsanleitung

FR524/FR604/

FR724

ForSerialNos.

720,000&Higher

PartNo.4500-230Rev.A

Exmarkreservestherighttomakechangesor

addimprovementstoitsproductsatanytime

withoutincurringanyobligationtomakesuch

changestoproductsmanufacturedpreviously.

Exmark,oritsdistributorsanddealers,accept

noresponsibilityforvariationswhichmaybe

evidentintheactualspecicationsofitsproducts

andthestatementsanddescriptionscontained

inthispublication.

IndustrialParkBox808

Beatrice,NE683102

Contactusatwww.Exmark.com.

PrintedintheUSA.

AllRightsReserved

Introduction

CONGRATULATIONSonthepurchaseofyour

ExmarkCuttingDeck.Thisproducthasbeen

carefullydesignedandmanufacturedtogiveyou

amaximumamountofdependabilityandyearsof

trouble-freeoperation.

Thismanualcontainsoperating,maintenance,

adjustment,andsafetyinstructionsforyourExmark

mower.

BEFOREOPERATINGYOURMOWER,

CAREFULLYREADTHISMANUALINITS

ENTIRETY.

Byfollowingtheoperating,maintenance,andsafety

instructions,youwillprolongthelifeofyourmower,

maintainitsmaximumefciency,andpromotesafe

operation.

Ifadditionalinformationisneeded,orshouldyou

requiretrainedmechanicservice,contactyour

authorizedExmarkequipmentdealerordistributor.

AllExmarkequipmentdealersanddistributorsare

keptinformedofthelatestmethodsofservicing

andareequippedtoprovidepromptandefcient

serviceintheeldorattheirservicestations.They

carryamplestockofservicepartsorcansecurethem

promptlyforyoufromthefactory.

AllExmarkpartsarethoroughlytestedandinspected

beforeleavingthefactory,however,attentionis

requiredonyourpartifyouaretoobtainthefullest

measureofsatisfactionandperformance.

Wheneveryouneedservice,genuineExmarkparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorExmarkCustomerServiceandhave

themodelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Contents

Introduction...........................................................3

Safety.....................................................................5

SafetyAlertSymbol.........................................5

SafeOperatingPractices..................................5

SafetyandInstructionalDecals.......................7

Specications.........................................................9

ModelNumbers..............................................9

Systems...........................................................9

Dimensions.....................................................9

TorqueRequirements....................................10

Setup....................................................................11

AssembleDecktoFrontRunner.....................11

DeckRemoval...............................................13

ProductOverview................................................14

Operation.............................................................14

DeckRaisingandLowering...........................14

Maintenance.........................................................17

RecommendedMaintenanceSchedule(s)...........17

PeriodicMaintenance.......................................17

CheckMowerBlades.....................................17

CheckforLooseHardware............................18

CheckTirePressures.....................................18

ChangeGearboxOil......................................18

LubricateGreaseFittings...............................19

ThreadLockingAdhesives.............................19

Adjustments.....................................................20

DeckLeveling...............................................20

CasterPivotBearingsPre-load

Adjustment...............................................20

Cleaning...........................................................21

CleanGrassBuild-UpUnderDeck................21

Troubleshooting...................................................22

Safety

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure2)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents

Thissymbolmeans:ATTENTION!BECOME

ALERT!YOURSAFETYISINVOLVED!

Figure2

1.Safetyalertsymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituations

andwillbefollowedbythewordDANGER,

WARNING,orCAUTION.

DANGER:Whitelettering/Redbackground.

Indicatesanimminentlyhazardoussituationwhich,if

notavoided,Willresultindeathorseriousinjury.

WARNING:Blacklettering/Orangebackground.

Indicatesapotentiallyhazardoussituationwhich,if

notavoided,Couldresultindeathorseriousinjury.

CAUTION:Blacklettering/Yellowbackground.

Indicatesapotentiallyhazardoussituationwhich,if

notavoided,Mayresultinminorormoderateinjury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizes

generalinformationworthyofspecialattention.

SafeOperatingPractices

Training

•ReadthetractorandcuttingdeckOperator’s

Manualsandothertrainingmaterial.Ifthe

operator(s)ormechanic(s)cannotreadEnglish

itistheowner’sresponsibilitytoexplainthis

materialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperate

orservicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeopleorproperty.

Preparation

•DoNotmodifytheFrontRunnercuttingdeck.

•OnlyuseonmachinesapprovedbyExmark.

•Wearappropriateclothingincludingsafetyglasses,

substantialfootwear,longtrousers,andhearing

protection.DoNotoperatewhenbarefootor

whenwearingopensandals.

CAUTION

Thismachineproducessoundlevelsin

excessof85dBAattheoperator’searand

cancausehearinglossthroughextended

periodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjectswhichcanbe

thrownbythemachineandmaycausepersonal

injurytotheoperatororbystanders.

Operation

•Operateonlyindaylightorgoodarticiallight,

keepingawayfromholesandhiddenhazards.

•Neverfoldthedeckwithbladesrunning.

•Stopengine,waitforallmovingpartstostop,

removekeyandengageparkingbrake:

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

damageandmakerepairsbeforerestarting

andoperatingthemower).

–Beforeclearingblockages.

–Wheneveryouleavethemower.

Safety

WARNING

Hands,feet,hair,clothing,oraccessoriescan

becomeentangledinrotatingparts.Contact

withtherotatingpartscancausetraumatic

amputationorseverelacerations.

•DoNotoperatethemachinewithout

guards,shields,andsafetydevicesin

placeandworkingproperly.

•Keephands,feet,hair,jewelry,orclothing

awayfromrotatingparts.

•Stoptheblades,slowdown,andusecautionwhen

crossingsurfacesotherthangrassandwhen

transportingthemowertoandfromtheareato

bemowed.

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebefore

changingdirections.

MaintenanceandStorage

•DisengagePTO,setparkingbrake,stopengine

andremovekeyordisconnectsparkplugwire.

Waitforallmovementtostopbeforeadjusting,

cleaningorrepairing.

•Usecarewhencheckingblades.Wraptheblade(s)

orweargloves,andusecautionwhenservicing

them.Onlyreplaceblades.Neverstraightenor

weldthem.

•Keepallguards,shieldsandallsafetydevicesin

placeandinsafeworkingcondition.

•Checkallboltsfrequentlytomaintainproper

tightness.

•Frequentlycheckforwornordeteriorating

componentsthatcouldcreateahazard.

•Allreplacementpartsmustbethesameas

orequivalenttothepartssuppliedasoriginal

equipment.

Safety

SafetyandInstructionalDecals

•Keepallsafetysignslegible.Removeallgrease,

dirtanddebrisfromsafetysignsandinstructional

labels.

•Replaceallworn,damaged,ormissingsafety

signs.

•Whenreplacementcomponentsareinstalled,be

surethatcurrentsafetysignsareafxedtothe

replacedcomponents.

•Ifanattachmentoraccessoryhasbeeninstalled,

makesurecurrentsafetysignsarevisible.

•Newsafetysignsmaybeobtainedfrom

yourauthorizedExmarkequipmentdealeror

distributororfromExmarkMfg.Co.Inc.

•Safetysignsmaybeafxedbypeelingoffthe

backingtoexposetheadhesivesurface.Apply

onlytoaclean,drysurface.Smoothtoremove

anyairbubbles.

•Familiarizeyourselfwiththefollowingsafetysigns

andinstructionlabels.Theyarecriticaltothesafe

operationofyourExmarkcommercialmower.

1-303508

1-403005

1-633922

1-643222

98–5954

Safety

103-8425

109-2354

109-2359

109-2376

109-2993

109-3148

Specications

ModelNumbers

SerialNos:720,000andHigher

FR524;FR604;FR724

Systems

Tires&Wheels

FrontCaster

TypeSemi-Pneumatic

Quantity2

TreadSmooth

Size9x3.50–4

CuttingDeck

•ModelNumbers:

–FR524

–FR604

–FR724

•CuttingWidth:

–52inchDeck:52inch(132cm)

–60inchDeck:60inch(152cm)

–72inchDeck:72inch(183cm)

•Discharge:Side

•BladeSize:(3ea.)

–52inchDeck:18.00inches(45.7cm)

–60inchDeck:20.50inches(52.1cm)

–72inchDeck:24.50inches(62.2cm)

•DeckDrive:

–Shaftdrivetogearboxatrearofdeck.

–Beltdrivefromgearboxtobladespindles.

•Deck:

Fulloatingdeckisattachedtoout-frontsupport

frame.Sixanti-scalprollersprovidemaximum

turfprotection.Deckdesignallowsforbagging,

mulching,orsidedischarge.

•DeckDepth:

–52inchDeck:51/2inches(14cm)

–60inchDeck:51/2inches(14cm)

–72inchDeck:51/2inches(14cm)

•CuttingHeightAdjustment:

Adjustsfrom1inch(2.5cm)to5inches(12.7cm)

innitelyvariable

•MulchingKit:Optional

Dimensions

OverallWidth:

52inch

Deck

60inch

Deck

72inch

Deck

Deector

Down

64.6inches

(164.1cm)

72.7inches

(184.7cm)

84.4inches

(214.4cm)

Deector

53.9inches

(136.9cm)

61.4inches

(156.0cm)

73.3inches

(186.2cm)

OverallLength:

52inchDeck60inchDeck72inchDeck

42.5inches

(108.0cm)

42.3inches

(107.4cm)

45.5inches

(115.6cm)

OverallHeight:

52inchDeck60inchDeck72inchDeck

18.0inches

(45.7cm)

18.0inches

(45.7cm)

18.0inches

(45.7cm)

Specications

CurbWeight:

52inchDeck60inchDeck72inchDeck

393lb(178kg)434lb(197kg)514lb(233kg)

TorqueRequirements

BoltLocationTorque

BladeMountingBolt

(lubricatewithanti-seize)

55-60ft-lb(75-81N-m)

GearboxMountingBolts16-18ft-lb(22-24N-m)

DriveShaftSetScrew18ft-lb(24N-m)

DriveShaftPinchBolt44ft-lb(60N-m)

CutterHousingSpindle

Nut

140-145ft-lb

(190-197N-m)

Anti-ScalpRollerNyloc

NutSeeFigure12

30-35ft-lb(41-47N-m)

Anti-ScalpRollerWhizlock

NutSeeFigure12

30-35ft-lb(41-47N-m)

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