Exmark QUEST 4500-339 Bedienungsanleitung

For Serial Nos.

720,000 & Higher

Part No. 4500-339 Rev. A

QUEST®

-1-

-2-

READ OPERATOR’S MANUAL BEFORE

OPERATING OR SERVICING EXMARK EQUIPMENT

TABLE OF CONTENTS

Description Page

Cutter Housing Assembly ................................................7

48” Deck Group............................................................3-4

52” Deck Group............................................................5-6

Decal Group ..................................................................17

Electrical Diagram.....................................................19-20

Electrical Group.............................................................18

Electrical Logic Schematic........................................21-22

Engine Group ...........................................................13-14

Frame Group................................................................8-9

Fuel Group.....................................................................12

Motion Control Group ....................................................10

Seat Group....................................................................11

Transaxle Assembly ......................................................16

Transaxle Group............................................................15

48” DECK GROUP

-3-

Item Part No. Description Qty.

1 109-6253 Asm, Deck W/Decals .............................1

2 52-2860 Washer ..................................................2

3 109-9158 Asm, Idler Arm W/Bearings....................1

3:1 302-40 Zerk, 90° 1/4-28.....................................1

3:2 1-513034 Bearing ..................................................2

4 103-3330 Spring, Extension...................................1

5 1-603384 Bushing..................................................1

6 3231-11 Bolt, Carriage 3/8-16 x 3 1/2 ..................1

7 104-8301 Nut, Nyloc 3/8-16 Flg .............................8

8 1-413113 Bushing..................................................1

9 109-8891 Asm, Pulley and Bearing........................2

10 3231-31 Bolt, Carriage 3/8-16 x 2 1/2 ..................1

11 109-6572 Bushing..................................................2

12 1-603843 Pulley, Idler............................................1

13 109-6868 Bolt, Carriage 3/8-16 x 3........................2

14 109-3723-01 Strut, Deck.............................................1

15 109-8788 Bushing, Flanged...................................4

Item Part No. Description Qty.

16 3231-25 Bolt, Carriage 3/8-16 x 1 1/4..................4

17 109-3449 Shield, Belt ............................................2

18 3230-23 Bolt, Carriage 5/16-18 x 3/4 Short Neck.6

19 109-5667 Ring, Bolt Retaining...............................4

20 104-8300 Nut, Nyloc 5/16-18 Flg...........................10

21 109-5498-03 Baffle, Discharge ...................................1

22 110-6691 Decal, Danger........................................2

23 109-6459 Decal, Belt Shield Warning ....................2

24 109-6034 Decal, Deck 48......................................1

25 109-6035 Decal, Belt Routing................................1

26 109-6036 Decal, Anti-Scalp Roller.........................1

27 93-7009 Decal, Danger........................................1

28 322-2 Screw, HH 5/16-18 x 5/8........................4

29 109-9159 Decal, Hole Cover..................................3

30 1-303520 Decal, Trivantage...................................1

V109-8745 Asm, 48 Deck Complete

Exmark black touch up spray paint – gloss black.

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

VIncludes all item shown on pages 3, 4 & 7. Does not include struts or strut hardware.

48” DECK GROUP (Continued)

-4-

Item Part No. Description Qty.

1 109-6388 Kit, Anti-Scalp Roller..............................3

1:1 112-3977 Bolt, Shoulder ........................................1

1:2 1-603299 Roller, Anti-Scalp...................................1

1:3 104-8301 Nut, Nyloc 3/8-16 Flg .............................1

2 109-8744 Asm, Cutter Housing Complete..............3

3 103-6401 Blade, Notched ......................................3

Q109-6389 Blade. Mulch..........................................3

109-6391 Blade, High Lift.......................................3

4109-3747 Sheave, Blade Drive ..............................3

5 109-3410 Hanger, Deck.........................................4

6 109-8788 Bushing, Flanged...................................8

Item Part No. Description Qty.

7 3231-25 Bolt, Carriage 3/8-16 x 1 1/4..................8

8 104-8301 Nut, Nyloc 3/8-16 Flg.............................8

9 109-5364 Belt........................................................1

10 109-6393 Kit, Washout Port...................................1

10:1 95-2747 Fitting, Washout Port .............................1

10:2 46-6290 O-Ring...................................................1

10:3 93-6083 Screw, HWH 1/2-20 x 1/2 Taptite...........2

10:4 95-3270 Connector, Hose....................................1

13 109-8854 Pin, Chute..............................................1

14 109-6886 Spring....................................................1

15 109-5151 Chute, Deflector.....................................1

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves.

DO NOT use a copper or nickel based anti-seize.

QRequires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N 109-5980.

52” DECK GROUP

-5-

Item Part No. Description Qty.

1 109-6254 Asm,52 Deck W/ Decals.........................1

2 52-2860 Washer ..................................................2

3 109-9158 Asm, Idler Arm W/Bearings....................1

3:1 302-40 Zerk, 90° 1/4-28.....................................1

3:2 1-513034 Bearing ..................................................2

4 103-3330 Spring, Extension...................................1

5 1-603384 Bushing..................................................1

6 3231-11 Bolt, Carriage 3/8-16 x 3 1/2 ..................1

7 104-8301 Nut, Nyloc 3/8-16 Flg .............................8

8 1-413113 Bushing..................................................1

9 109-8891 Asm, Sheave and Bearing......................2

10 3231-31 Bolt, Carriage 3/8-16 x 2 1/2 ..................1

11 109-6572 Bushing..................................................2

12 1-603843 Pulley, Idler............................................1

13 109-6868 Bolt, Carriage 3/8-16 x 3........................2

14 109-3723-01 Strut, Deck.............................................1

15 109-8788 Bushing, Flanged...................................4

Item Part No. Description Qty.

16 3231-25 Bolt, Carriage 3/8-16 x 1 1/4..................4

17 109-3449 Shield, Belt ............................................2

18 3230-23 Bolt, Carriage 5/16-18 x 3/4 Short Neck.6

19 109-5667 Ring, Bolt Retaining...............................4

20 104-8300 Nut, Nyloc 5/16-18 Flg...........................12

21 109-5498-03 Baffle, Discharge ...................................1

22 110-6691 Decal, Danger........................................2

23 109-6459 Decal, Belt Shield Warning ....................2

24 109-6033 Decal, Deck 52......................................1

25 109-6035 Decal, Belt Routing................................1

26 109-6036 Decal, Anti-Scalp Roller.........................1

27 93-7009 Decal, Danger........................................1

28 322-2 Screw, HH 5/16-18 x 5/8........................6

29 109-9159 Decal, Hole Cover..................................3

30 1-303520 Decal, Trivantage...................................1

V109-8746 Asm,52 Deck Complete

Exmark black touch up spray paint – gloss black.

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

VIncludes all item shown on pages 5, 6 & 7. Does not include struts or strut hardware.

52” DECK GROUP (Continued)

-6-

Item Part No. Description Qty.

1 109-6388 Kit, Anti-Scalp Roller..............................3

1:1 112-3977 Bolt, Shoulder........................................1

1:2 1-603299 Roller, Anti-Scalp...................................1

1:3 104-8301 Nut, Nyloc 3/8-16 Flg .............................1

2 109-8744 Asm, Cutter Housing Complete..............3

3 103-6402 Blade, Notched 18.0 ..............................3

Q109-6390 Blade. Mulch..........................................3

109-6392 Blade, High Lift ......................................3

4109-3671 Sheave, Blade Drive ..............................3

5 109-3410 Hanger, Deck.........................................4

6 109-8788 Bushing, Flanged...................................8

Item Part No. Description Qty.

7 3231-25 Bolt, Carriage 3/8-16 x 1 1/4..................8

8 104-8301 Nut, Nyloc 3/8-16 Flg.............................8

9 109-3661 Belt........................................................1

10 109-6393 Kit, Washout Port...................................1

10:1 95-2747 Fitting, Washout Port .............................1

10:2 46-6290 O-Ring...................................................1

10:3 93-6083 Screw, HWH 1/2-20 x 1/2 Taptite...........2

10:4 95-3270 Connector, Hose....................................1

13 109-8854 Pin, Chute..............................................1

14 109-6886 Spring....................................................1

15 109-5151 Chute, Deflector.....................................1

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves. DO NOT

use a copper or nickel based anti-seize.

QRequires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N 109-5982.

CUTTER HOUSING ASSEMBLY

-7-

Item Part No. Description Qty.

1 109-9380 Asm, Cutter Housing..............................1

1:1 62-3661 Spacer, Bearing.....................................1

1:2109-9379 Bearing, Ball ..........................................2

2 80-4380 Spacer...................................................1

3 80-4360 Shield, Bearing ......................................1

Item Part No. Description Qty.

4 109-7431 Spindle, Hex Pilot ..................................1

5 109-7429 Washer, Blade Drive..............................1

6 116-0005 Bolt, Sems Blade...................................1

7 3219-6 Nut, Hex 5/8-18......................................1

8 32144-41 Screw, HWH 3/8-16 x 7/8 Taptite...........6

Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindle & bearings. DO NOT

use a copper or nickel based anti-seize.

FRAME GROUP

-8-

Item

Part No.

Description

Qty.

1 109-8825 Asm, Frame W/ Decal............................1

1:2 109-6008 Decal, Drive Release .............................2

1:3 106-5517 Decal, Surface, Hot................................2

1:4 109-8965 Decal, Safety Warning ...........................1

2 109-8845 Asm, Seat Box W/ Decals......................1

2:2 109-9182 Decal, Control, Motion............................1

2:3 109-9173 Decal, Control/Brake..............................1

2:4 109-9120 Decal, Fuse Block..................................1

2:5 109-6014 Decal, Belt Routing ................................1

2:6 109-6210 Decal, Danger........................................1

3 32144-70 Screw, HWH 5/16-18 x 3/4 TF................16

4 109-3678 Bearing, Ball ..........................................4

5 109-6218-01 Wld, Caster Fork....................................2

6 109-3724 Washer ..................................................2

8 109-6405 Asm, Caster Wheel................................2

8:1 105-1863 Asm, Caster Wheel W/Bearings.............1

8:1:1 105-1864 Tire ........................................................1

8:1:2 62-5580 Bearing..................................................2

8:1:3 83-4740 Bearing..................................................1

Item

Part No.

Description

Qty.

8:1:4 302-5 Zerk 1/4-28 Str Thrd Forming................. 1

8:1:5 93-4244 Tube, Inner............................................ 1

8:2 104-3667 Spanner, Wheel.....................................1

8:3 325-20 Screw, HH 1/2-13 x 6.............................1

8:4 92-2651 Washer.................................................. 2

8:5 3296-45 Nut, Nyloc 1/2-13 Thin........................... 1

9 109-3667 Bearing, Flange..................................... 4

10 104-8300 Nut, Nyloc 5/16-18 Flg........................... 21

11 322-5 Screw, HH 5/16-18 x 1........................... 10

12 109-6045-03 Bracket, Tank Mount..............................1

13 3230-23 Bolt, Carriage 5/16-18 x 3/4, Short Neck. 2

14 109-6867-01 Bracket, Rear Tank (LH)........................1

15 109-3406-01 Bracket, Rear Console (RH).................. 1

16 109-3381-01 Guard, Engine (LH)................................1

17 109-3391-01 Guard, Engine (RH)............................... 1

18 109-5363-01 Casting, Rear ........................................ 1

19 109-3709 Panel, Front...........................................1

20 109-3707 Fender, Exmark (LH)............................. 1

21 109-3708 Fender, Exmark (RH).............................1

Exmark black touch up spray paint – gloss black.

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

FRAME GROUP (Continued)

-9-

Item

Part No.

Description

Qty.

22 109-8870-01 Wld, Shaft Front.....................................1

23 109-8871-01 Wld, Shaft Rear......................................1

24 114-1658-03 Guard, Muffler........................................1

25 9266714 Screw, HWH 1/4-20 x .50.......................6

26 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................11

27 104-8301 Nut, Nyloc 3/8-16 Flg .............................4

28 3231-9 Bolt, Carriage 3/8-16 x 2 3/4 ..................4

29 3256-3 Washer, 5/16 Std ...................................2

30 109-8758 Asm, Height Adjust W/ Decal .................1

30:2 109-8759 Decal, Cut Height...................................1

31 109-5819 Pin, Clevis..............................................2

32 3256-26 Washer, 1/2 SAE ...................................3

33 32120-47 Ring, Retaining ......................................3

34 109-8755 Stop, Height Adjust ................................1

35 109-5814 Arm, Float Link.......................................1

36 109-5818 Pin, Pivot................................................1

37 109-6172 Pin, Clevis..............................................1

Item

Part No.

Description

Qty.

38 93-4696 Pin, Hitch...............................................1

39109-6177 Pin, Spring.............................................1

40 109-5486 Asm, Wheel And Tire (48" Only)............2

40 109-5268 Asm, Wheel And Tire (52" Only)............2

40:1 109-5487 Wheel (48" Only)....................................1

40:1 109-5270 Wheel (52" Only)....................................1

40:2 109-5488 Tire, 20 X 8-8 (48" Only)........................1

40:2 109-5269 Tire, 20 X 10-8 (52" Only)......................1

41 242-50 Nut, Lug 1/2-20......................................8

42 109-6190-03 Cover, Hydro Fan ..................................1

43 99-6810 Screw, HH 1/4-20 x 5/8..........................2

44 92-7054 Spring, Compression .............................3

45 109-6214 Stop, Motion Control..............................2

46 1-303435 Washer, Spring Disc 1/4........................4

47 321-2 Screw, HH 1/4-20 x 1/2..........................4

48 109-6280 Decal, Quest Logo.................................1

Exmark black touch up spray paint – gloss black.

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on Spring Pin hub threads.

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