Falcon E3901i Benutzerhandbuch

InductionBoiling Tops (Jan 23 onwards)

E3901i / E3902i E3903i / E3904i

INSTALLATIONand SERVICING INSTRUCTIONS

IMPORTANT

The installer must ensure that the installation of the appliance is in conformity with these

instructions and National Regulations in force at the time of installation. Particular attention MUST

be paid to –

BS7671 IEE Wiring Regulations Electricity at Work Regulations

Health and Safety At Work Act Fire Precautions Act

WARNING

BEFORE ATTEMPTING ANY MAINTENANCE, ISOLATE THE APPLIANCE AT THE MAINS

ISOLATING SWITCH AND TAKE STEPS TO ENSURE THAT IT CANNOT BE

INADVERTENTLY

SWITCHED ON.

IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE

INSTALLING AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE

SPECIFIED

PROCEDURES MAY RESULT IN DAMAGE & NEED FOR A SERVICE CALL.

On completion of the installation these instructions should be left with the Engineer-in-Charge

for

reference during servicing. In addition, the Users Instructions should be handed to the User,

having had a demonstration of the operation and cleaning of the appliance.

PREVENTATIVE MAINTENANCE CONTRACT

To obtain maximum performance from this unit regular servicing of the appliance should be undertaken

to ensure correct operation, it is functioning as intended, and safe to use. We recommend servicing in

accordance with SFG20 Maintenance Schedules and as a minimum, after 2,500 hours of use, or

annually, whichever comes first and that a maintenance contract be arranged with an appointed service

contact. Visits may then be made at agreed intervals to carry out adjustments and repairs.

WEEE Directive Registration No. WEE/DC0059TT/PRO

At end of unit life, dispose of appliance and any replacement parts in a safe

manner,

via a licensed waste handler. Units are designed to be dismantled easily

and recycling of

all material is encouraged whenever practicable.

Falcon Foodservice Equipment

Wallace View, Hillfoots Road, Stirling. FK9 5PY.

Scotland.

Phone: 01786 455200

T101079 Ref. 4

IMPORTANTINFORMATION

ELECTRICAL SAFETY AND ADVICE REGARDING SUPPLEMENTARY

ELECTRICAL PROTECTION

Commercial kitchens and foodservice areas are environments where electrical appliances may be

located close to liquids or operate in and around damp conditions or where restricted movement for

installation and service is evident.

The installation and periodic inspection of the appliance should only be undertaken by a qualified, skilled

and competent electrician; and connected to the correct power supply suitable for the load as stipulated

by the appliance data label.

The electrical installation and connections should meet the necessary requirements to the local electrical

wiring regulations and any electrical safety guidelines.

We recommend: -

•Supplementary electrical protection with the use of a residual current device (RCD). If an RCD is

installed, it must be a type B or B+ with minimum 30mA fault current.

•Fixed wiring appliances incorporate a locally situated switch disconnector to connect to, which is

easily accessible for switching off and safe isolation purposes. The switch disconnector must meet

the specification requirements of IEC 60947.

Your attention is drawn to:-

BS 7671:2018–Guidance Note 8 - 8.13 : Other locations of increased risk

It is recognized that there may be locations of increased risk of electric shock other than those

specifically addressed in Part 7 of BS 7671. Examples of such locations could include laundries where

there are washing and drying machines in close proximity and water is present, and commercial kitchens

with stainless steel units, where once again, water is present.

Where because of the perception of additional risks being likely, the installation designer decides that an

installation or location warrants further protective measures, the options available include:

•Automatic Disconnection of Supply (ADS) by means of a residual current device having a residual

operating current not exceeding 30mA;

•Supplementary protective equipotential bonding; and

•Reduction of maximum fault clearance time.

The provision of RCDs and supplementary bonding must be specified by the host organization’s

appointed installation designer or electrical contractor and installed by a suitably qualified and competent

electrician so as to comply with Regulations 419.2 and 544.2

SECTION 1 –INSTALLATION

TO PREVENT SHOCKS, ALL APPLIANCES MUST BE EARTHED.

UNLESS OTHERWISE STATED, PARTS WHICH HAVE

BEEN PROTECTED BY

THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER.

1.1 MODEL NUMBER, NETT WEIGHT and DIMENSIONS

Model

Width

(mm)

Depth

(mm)

Height

(mm)

Weight (kg)

E3901i

400

834

500

E3902i

400

834

500

E3903i

900

834

500

E3904i

900

834

500

1.2 SITING

The appliance should be installed in a well-lit position on a firm, level, non-combustible floor. The unit is

provided with rear stand-off plates to ensure a minimum 50mm gap between appliance and rear wall.

These must NEVER be bent, twisted or deformed, the 50mm gap must never be covered, blocked or

reduced. Ideally, the gap between appliance and rear wall be 100-150mm to minimise the strain on the

main cable.

CAUTION:

NOTHING SHALL BE PLACED UNDER THE APPLIANCE.

WHERE UNIT IS TO BE POSITIONED IN CLOSE PROXIMITY TO A WALL,

PARTITION, KITCHEN FURNITURE, DECORATIVE FINISHES, ETC., IT IS

RECOMMENDED THAT THESE BE CONSTRUCTED OF A NON-

COMBUSTIBLE MATERIAL.

CLOSE ATTENTION SHOULD BE PAID TO FIRE REGULATIONS.

THE INDUCTION UNIT MUST NOT BE INSTALLED ABOVE AN OVEN OR

OTHER SOURCES OF HEAT.

1.3 ELECTRICAL SUPPLY

The unit is suitable for AC supplies only.

The standard terminal arrangement is:

3 phase 3 wire connection (400V 3~)

WARNING - ENSURE THAT CAPACITOR IS PROPERLY DISCHARGE

BEFORE INSTALLATION / MAINTENANCE

WARNING - THIS APPLIANCE MUST BE EARTHED

Phase 1 BROWN

Phase 2 BLACK

Phase 3 GREY

Earth YELLOW/GREEN

Neutral BLUE

Note: This appliance doesn’t have neutral connection, so we recommended

four core cable without neutral wire. However, if five core cable in use then

mains neutral wire need terminated at terminal block.

1.4 SUPPLY CONNECTION

a) Remove control panel to access the inlet terminal (see 3.1)

b) A suitably rated isolating switch with contact separation of at least 3mm in all poles must be

installed and wiring executed in accordance with relevant regulations.

c) Ensure the capacitor is discharged with appropriate discharge equipment.

d) Mains cable entry is at unit rear, and feed through the ferrite ring.

e) Connect the mains wires with terminal as described above.

Note:Mains cable must be fed through ferrite ring supplied before connecting to mains terminal

block.

This appliance is also provided with a terminal for connection of an external

equipotential conductor. This terminal is in effective electrical contact with all

fixed exposed metal parts of the appliance and shall allow the connection of

conductor having a nominal cross-section area of up to 10mm². It is located at

the rear of the unit and identified by the following label and must only be used

for bonding purposes.

MAINS INPUT CONNECTION CABLE IS NOT SUPPLIED; SUITABLE CABLE

WILL CONFORM TO CODE DESIGNATION IEC 60245-57.

1.5 ELECTRICAL RATINGS

Electrical loading is also stated on appliance data plate.

MODEL

VOLTAGE

POWER

E3901i

400V 3~

7kW

11.00A

E3902i

400V 3~

10kW

15.75A

E3903i

400V 3~

14kW

22.00A

E3904i

400V 3~

20kW

31.50A

After installation, the engineer should check satisfactory operation and demonstrate method of use to

kitchen staff.

Location of mains isolating switch should be identified for

use in the event of an emergency

or during cleaning.

SECTION 2 - ASSEMBLY and COMMISSIONING

NOTE:

USERS MUST BE MADE AWARE THAT INDIVIDUALS FITTED WITH A

PACEMAKER SHOULD CONSULT THEIR DOCTOR IF IN CLOSE PROXIMITY

TO THIS UNIT. THIS INDUCTION UNIT EMANATES A 20KHZ OUTPUT THAT

MAY EFFECT OLDER TYPES OF PACEMAKER.

Warning

DO NOT USE THE UNIT IF THE CERAMIC TOP IS

CHIPPED, CRACKED

OR BROKEN. THE PANEL NEEDS TO BE REPLACED!

2.1 ASSEMBLY

a) Unpack, position appliance and level using feet adjusters as shown below.

b) Ensure fan intake filter is fitted and secured in position below control panel.

c) Connect to an electrical supply (see 1.3 & 1.4)

2.2 STARTING UP

a) Switch all four cooking zones on to position 10.

b) Ensure all four LEDs light and begin to flash.

c) Place a suitable pan (filled with water) upon a cooking zone. (Pan bases should be constructed of a

ferrous material and cannot be less than 120mm (12cm) in diameter.)

d) Ensure that corresponding LED stops flashing and remains lit.

e) Lift pan from cooking zone: LED should again begin to

flash.

f) This indicates that “Pan Detection” feature is working.

g) Repeat on all four cooking zones.

h) Leave pots to heat until water boils and switch controls to maintain simmer.

i) Switch control Off.

2.3 INSTRUCTION TO USER

After installation and commissioning is completed, please hand User Instructions to user and ensure

that the person(s) responsible understand the instructions regarding correct operation and cleaning of

the appliance. Particular emphasis should be given to:

●Suitable pan type,

●Cleaning of air filter regularly,

●Keeping cooking zones free from all objects, particularly metal utensils, at all times.

The user must also be made aware of potential to heat jewellery and disrupt electronic equipment

placed over the Induction zones magnetic field.

NOTE:

DO NOT OBSTRUCT AIR VENTS, FAILURE TO PROVIDE ADEQUATE VENTILATION

WILL CAUSE THE APPLIANCE TO OVERHEAT, TO REDUCE POWER, OR TO

SHUTDOWN.

SECTION 3 –SERVICING, MAINTENANCE AND CONVERSION

SERVICE INFORMATION

This unit carries an extensive mainland UK warranty. The warranty is in addition to and does not change

your statutory or legal rights.

The warranty policy can be found on our website which details the conditions of the warranty and the

exclusions.

https://www.falconfoodservice.com/info-centre/policy

Service calls to equipment under warranty will be carried out in accordance with the conditions of sale.

Warranty calls can be made between 8:30 am and 5:00 pm weekdays only.

To ensure your warranty enquiry is handled as efficiently as possible, ensure you have the following

appliance information prior to calling us:

1. Model number –found on data plate

2. Serial number –found on data plate

3. Brief description of the issue

To contact Falcon for a warranty issue dial (UK only) 01786 455 200 and select Warranty Issues from

the menu.

WARNING - BEFORE ATTEMPTING ANY MAINTENANCE, ISOLATE THE

APPLIANCE AT THE MAINS ISOLATING SWITCH AND TAKE

STEPS TO ENSURE THAT IT CANNOT BE INADVERTENTLY

SWITCHED ON.

WARNING - ENSURE THAT CAPACITOR IS PROPERLY DISCHARGE

BEFORE INSTALLATION / MAINTENANCE

WARNING - CAPACITOR MUST BE DISCHARGED IMMEDIATELY

AFTER ANY INSULATION RESISTANCE TESTING, AS

CAPACITOR MAY BECOME CHARGED DURING THE

TEST DUE TO HIGH VOLTAGE.

MAINTENANCE CHECK

Regular servicing of the appliance should be undertaken to ensure correct operation, it is

functioning as intended, and safe to use. We recommend servicing after 2,500 hours

of use, or annually, whichever comes first.

Any maintenance schedule should be carried out in accordance with SFG20 Maintenance

Schedule. Should any issues with the integrity of the components be identified these should

be replaced. If the appliance is not considered safe the unit should be removed from

service and the responsible person advised why the unit is not safe to use and what

remedial action is needed. Contents of the maintenance schedule should be agreed with

the maintenance provider.

Tools required:

8mm spanner or socket

10mm spanner or socket

Pozidriv screwdriver (#2)

5mm slotted screwdriver

3.1 CONTROL PANEL

a) Remove Control Panel by removing two screws (E3901i& E3902i), three screws (E3903i&

E3904i) from under front of the glass-ceramic top.

b) Release two bolts from under front panel.

c) Replace in reverse order.

3.2 REMOVING THE GENERATOR

E3903i / E3904i (E3901i / E3902i SIMILAR PROCESS)

a) Remove the control panel see 3.1.

b) Remove the hob see 3.4.

c) Disconnect the power and RJ45 cables from the generator.

d) Lift the generator out vertically whilst pulling forward.

e) Air duct tubes need to be removed and refitted to new generators.

f) Replace in reverse order.

3.3 REPLACING CONTROL SWITCH/LED INDICATORS

a) Remove control panel, see 3.1

b) Control switch:- Identify wires that relate to switch and L.E.D attached to generator unit and

disconnect.

c) Unscrew and remove as shown above.

d) Re-assemble in reverse order.

3.4 HOB ASSEMBLY

To access generator:

a) Remove two screws (E3901i& E3902i), three screws (E3903i & E3904i) from under front of the

glass-ceramic top.

b) Tilt hob up and lift out hob stay. Fit hob stay cranked end into slot provided on hob as shown

above.

c) Ensure it is secure before work is carried out.

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