Fayat Group DYNAPAC CA1500 Bedienungsanleitung

Instruction manualInstruction manual

Operating & MaintenanceOperating & Maintenance

4812159201_F.pdf4812159201_F.pdf

Vibratory rollerVibratory roller

CA1500/1800CA1500/1800

EngineEngine

Cummins QSB 3.3 (IIIA/T3)Cummins QSB 3.3 (IIIA/T3)

Cummins QSB 3.3 (IIIB/T4i)Cummins QSB 3.3 (IIIB/T4i)

Deutz TD3.6 (IIIB/T4)Deutz TD3.6 (IIIB/T4)

Serial numberSerial number

10000155xxA012706 -10000155xxA012706 -

10000156xxA010304 - 01688210000156xxA010304 - 016882

10000160xxA012491 -10000160xxA012491 -

10000162xxA015871 - 01600410000162xxA015871 - 016004

Translation of original instructionTranslation of original instruction

Reservation for changesReservation for changes

Printed in SwedenPrinted in Sweden

2000h-Maintenance

4812159201_F.pdf2019-10-21

Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Warning symbols......................................................................................... 1

Safety information ....................................................................................... 1

General ....................................................................................................... 2

CE marking and Declaration of conformity.................................................. 3

Safety - General instructions.................................................................................................... 5

Safety - when operating ........................................................................................................... 7

Driving near edges ...................................................................................... 7

Work driving ................................................................................................ 7

Safety (Optional) ...................................................................................................................... 9

Air conditioning............................................................................................ 9

Special instructions ................................................................................................................ 11

Standard lubricants and other recommended oils and fluids .................... 11

Higher ambient temperatures, above +40°C (104°F)................................ 11

Temperatures............................................................................................ 11

High pressure cleaning ............................................................................. 11

Fire fighting ............................................................................................... 12

Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12

Welding ..................................................................................................... 12

Battery handling ........................................................................................ 12

Jump starting (24V)................................................................................... 13

Technical specifications ......................................................................................................... 15

Vibrations - Operator station ..................................................................... 15

Noise level................................................................................................. 15

Electrical system ....................................................................................... 15

Slopes ....................................................................................................... 15

Dimensions, side view............................................................................... 16

Dimensions, top view ................................................................................ 17

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Weights and volumes................................................................................ 18

Working capacity....................................................................................... 18

General ..................................................................................................... 20

Hydraulic system....................................................................................... 21

Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 21

Tightening torque ...................................................................................... 22

Machine description ............................................................................................................... 23

Diesel engine ............................................................................................ 23

Electrical system ....................................................................................... 23

Propulsion system/Transmission .............................................................. 23

Brake system ............................................................................................ 23

Steering system ........................................................................................ 23

Vibration system........................................................................................ 24

Cab............................................................................................................ 24

FOPS and ROPS ...................................................................................... 24

Identification ............................................................................................................ 25

Product and component plates ................................................................. 25

Product identification number on the frame .............................................. 25

Machine plate............................................................................................ 26

Explanation of 17PIN serial number.......................................................... 26

Engine plates ............................................................................................ 27

Decals...................................................................................................................... 28

Location - decals ....................................................................................... 28

Location - decals, CALIFORNIA ............................................................... 29

Safety decals............................................................................................. 29

Info decals................................................................................................. 32

Instruments/Controls ............................................................................................... 33

Control panel and controls ........................................................................ 33

Function descriptions ................................................................................ 34

Warning indication - membrane panel (Keypad)....................................... 37

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Display explanations ................................................................................. 37

Machine alarm........................................................................................... 40

Dynapac Sub System (DSS)..................................................................... 41

"MAIN MENU" ........................................................................................... 42

"USER SETTINGS" .................................................................... 42

"SERVICE MENU"...................................................................... 43

"ABOUT"..................................................................................... 44

Operator help when starting...................................................................... 45

Operator help Workmode.......................................................................... 45

Display when activating choice via the button set..................................... 46

Instruments and controls, cab ................................................................... 47

Function description of instruments and controls in the cab ..................... 48

Using the cab controls............................................................................... 49

Defroster ..................................................................................... 49

Heat ............................................................................................ 49

AC/ACC ...................................................................................... 49

ACC - Control panel .................................................................................. 50

Main display screen .................................................................................. 50

ACC - Operation menus............................................................................ 50

Electrical system...................................................................................................... 52

Fuses in the main switchbox ..................................................................... 53

Fuses at master switch (Cummins)........................................................... 54

Fuses at master switch (Deutz)................................................................. 54

Fuse box at master switch ........................................................................ 55

Fuses in cab.............................................................................................. 55

Operation ............................................................................................................................... 57

Before starting ......................................................................................................... 57

Master switch - Switching on..................................................................... 57

Operator's seat - Adjustment..................................................................... 57

Belt reminder............................................................................................. 58

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Operator's seat, comfort - Adjustments..................................................... 58

Control panel, adjustments ....................................................................... 59

Parking brake ............................................................................................ 59

Display - Control........................................................................................ 60

Interlock..................................................................................................... 61

Operator position....................................................................................... 61

View .......................................................................................................... 62

Starting .................................................................................................................... 63

Starting the engine .................................................................................... 63

Driving ..................................................................................................................... 64

Operating the roller ................................................................................... 64

Machine with gear change in separate spring-return switch

(gear position switch).................................................................. 64

Machine with speed limiter (speed potentiometer) - Optional..... 65

Slopes......................................................................................... 66

Machine with TC (Anti-Spin) ....................................................... 67

Slopes (TC (Anti-Spin))............................................................... 67

Interlock/Emergency stop/Parking brake - Check ..................................... 68

Vibration .................................................................................................................. 68

Manual/Automatic vibration....................................................................... 68

Manual vibration - Switching on ................................................................ 69

Amplitude - Changeover ........................................................................... 69

Seismic - (Optional)................................................................................... 70

Adjustable (Variable) frequency - (Optional) ............................................. 70

Dynapac Compaction Meter (DCM) including Active Bouncing Control

(ABC) - Optional........................................................................................ 71

Setting limit................................................................................................ 72

Operation CMV ......................................................................................... 72

Braking .................................................................................................................... 73

Normal braking.......................................................................................... 73

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Emergency braking ................................................................................... 73

Switching off.............................................................................................. 74

Parking .................................................................................................................... 74

Chocking the drums .................................................................................. 74

Master switch ............................................................................................ 75

Long-term parking.................................................................................................................. 77

Engine ....................................................................................................... 77

Battery....................................................................................................... 77

Air cleaner, exhaust pipe........................................................................... 77

Fuel tank ................................................................................................... 77

Hydraulic reservoir .................................................................................... 77

Tires (All-weather)..................................................................................... 77

Hoods, tarpaulin ........................................................................................ 78

Miscellaneous ........................................................................................................................ 79

Lifting ....................................................................................................................... 79

Locking the articulation ............................................................................. 79

Lifting the roller.......................................................................................... 79

Lifting the roller with jack:.......................................................................... 80

Unlocking the articulation .......................................................................... 80

Towing/Recovering.................................................................................................. 80

Short distance towing with the engine running.......................................... 81

Short distance towing when the engine is inoperative. ............................. 82

Towing the roller........................................................................................ 83

Transport ................................................................................................................. 83

Securing CA1500-CA1800 for loading ...................................................... 84

Operating instructions - Summary ......................................................................................... 87

Preventive maintenance ........................................................................................................ 89

Acceptance and delivery inspection.......................................................... 89

Warranty.................................................................................................... 89

Maintenance - Lubricants and symbols ................................................................................. 91

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Maintenance symbols ............................................................................... 93

Maintenance - Maintenance schedule ................................................................................... 95

Service and maintenance points ............................................................... 95

General ..................................................................................................... 95

Periodic service (service message) - Optional.......................................... 96

Every 10 hours of operation (Daily)........................................................... 97

After the FIRST 50 hours of operation ...................................................... 97

Every 50 hours of operation (Weekly)....................................................... 97

Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 98

Every 500 / 1500 hours of operation ......................................................... 98

Every 1000 hours of operation .................................................................. 99

Every 2000 hours of operation ................................................................ 100

Maintenance, 10h ................................................................................................................ 101

Scrapers - Check, adjustment................................................................. 101

Scrapers, Pad-drum ................................................................................ 102

Flexible scrapers (Optional) .................................................................... 102

Air circulation - Check ............................................................................. 103

Coolant level - Check .............................................................................. 103

Diesel engine Check oil level ................................................................. 104

Fuel tank - Filling..................................................................................... 104

Hydraulic reservoir - Check fluid level..................................................... 105

Maintenance, first 50h.......................................................................................................... 107

Hydraulic filter - Replacement ................................................................. 107

Tires - Air pressure - Wheel nuts - Tightening ........................................ 109

Drum gear - Oil change........................................................................... 109

Drum gear - Oil filling .............................................................................. 110

Steering hitch - Tightening ...................................................................... 110

Maintenance - 50h ............................................................................................................... 111

Air cleaner

- Check hoses and connections .............................................................. 111

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Maintenance measures - 250 h ........................................................................................... 113

Radiator - Check/Cleaning ...................................................................... 113

Rear axle differential (No Spin) - Check oil level..................................... 114

Rear axle planetary gears (No Spin) - Check oil level ............................ 114

Drum - Checking the oil level .................................................................. 115

Drum gearbox - Checking the oil level .................................................... 116

Rubber elements and fastening screws - Check..................................... 116

Battery

- Check condition .................................................................................... 117

Air conditioning (Optional)

- Inspection.............................................................................................. 117

Automatic Climate Control (Optional) - Inspection .................................. 118

Maintenance measures - 500 h ........................................................................................... 119

Radiator - Check/Cleaning ...................................................................... 119

Air cleaner

Checking - Change the main air filter...................................................... 119

Backup filter - Change............................................................................. 120

Air cleaner

- Cleaning................................................................................................ 121

Rear axle differential (No Spin) - Check oil level..................................... 122

Rear axle planetary gears (No Spin) - Check oil level ............................ 122

Drum - Checking the oil level .................................................................. 123

Drum gearbox - Checking the oil level .................................................... 124

Diesel engine - Oil and Filter change ...................................................... 125

Fuel pre-filter - Replacement................................................................... 125

Replacing the fuel filter............................................................................ 126

Hood, hinges - Lubrication ...................................................................... 126

Seat bearing - Lubrication ....................................................................... 127

Maintenance - 1000h ........................................................................................................... 129

Hydraulic filter - Replacement ................................................................. 129

Air cleaner

Checking - Change the main air filter...................................................... 130

2000h-Maintenance

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Backup filter - Change............................................................................. 131

Air cleaner

- Cleaning................................................................................................ 132

Rear axle differential (No Spin) - Oil change........................................... 133

Rear axle planetary gear (No Spin) - Oil change .................................... 133

Drum - Checking the oil level .................................................................. 134

Drum gear - Oil change........................................................................... 135

Drum gear - Oil filling .............................................................................. 135

Steering hitch - Tightening ...................................................................... 136

Radiator - Check/Cleaning ...................................................................... 136

Diesel engine - Oil and Filter change ...................................................... 137

Fuel pre-filter - Replacement................................................................... 137

Replacing the fuel filter............................................................................ 138

Hood, hinges - Lubrication ...................................................................... 138

Seat bearing - Lubrication ....................................................................... 139

Air conditioning (Optional)

Fresh air filter - Change .......................................................................... 139

Maintenance - 2000h ........................................................................................................... 141

Hydraulic filter - Replacement ................................................................. 141

Air cleaner

Checking - Change the main air filter...................................................... 142

Backup filter - Change............................................................................. 143

Air cleaner

- Cleaning................................................................................................ 144

Rear axle differential (No Spin) - Oil change........................................... 145

Rear axle planetary gear (No Spin) - Oil change .................................... 145

Drum - Checking the oil level .................................................................. 146

Drum - Oil change ................................................................................... 146

Drum gear - Oil change........................................................................... 147

Drum gear - Oil filling .............................................................................. 147

Steering hitch - Tightening ...................................................................... 148

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