Atlas Copco CC234C Bedienungsanleitung
Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812159901_B.pdf4812159901_B.pdf
Vibratory rollerVibratory roller
CC234C/334CCC234C/334C
CC2300C/3300CCC2300C/3300C
EngineEngine
Cummins QSB 3.3 (IIIA/T3)Cummins QSB 3.3 (IIIA/T3)
Deutz TCD 3.6 L04 (IIIB/T4i)Deutz TCD 3.6 L04 (IIIB/T4i)
Serial numberSerial number
10000314xxA010759 -10000314xxA010759 -
10000318xxA011450 -10000318xxA011450 -
10000339xxA011447 -10000339xxA011447 -
10000343xxA013149 -10000343xxA013149 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden
2000h-Maintenance
4812159901_B.pdf2017-05-04
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Work driving ................................................................................................ 7
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Edge cutter/compactor ................................................................................ 9
Working lights - Xenon .............................................................................. 10
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Lower ambient temperature - Freeze risk ................................................. 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 12
Fire fighting ............................................................................................... 12
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12
Battery handling ........................................................................................ 12
Jump starting (24V)................................................................................... 13
Technical specifications ......................................................................................................... 15
Vibrations - Operator station ..................................................................... 15
Noise level................................................................................................. 15
Electrical system ....................................................................................... 15
Slopes ....................................................................................................... 16
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Dimensions, side view............................................................................... 16
Dimensions, top view ................................................................................ 17
Weights and volumes................................................................................ 18
Working capacity....................................................................................... 18
General ..................................................................................................... 19
Hydraulic system....................................................................................... 20
Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 20
Tightening torque ...................................................................................... 21
Machine description ............................................................................................................... 23
Diesel engine ............................................................................................ 23
Electrical system ....................................................................................... 23
Propulsion system..................................................................................... 23
Brake system ............................................................................................ 24
Steering system ........................................................................................ 24
Vibration system........................................................................................ 24
Cab............................................................................................................ 24
ROPS ........................................................................................................ 24
Identification ............................................................................................................ 25
Product and component plates ................................................................. 25
Product identification number on the frame .............................................. 26
Machine plate............................................................................................ 26
Explanation of 17PIN serial number.......................................................... 26
Engine plates ............................................................................................ 27
Decals...................................................................................................................... 28
Location - decals ....................................................................................... 28
Safety decals............................................................................................. 29
Info decals................................................................................................. 31
Instruments/Controls ............................................................................................... 32
Control panel and controls ........................................................................ 32
Function descriptions ................................................................................ 33
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Display explanations ................................................................................. 36
Machine alarm........................................................................................... 40
"MAIN MENU" ........................................................................................... 41
"USER SETTINGS" .................................................................... 42
"MACHINE SETTINGS".............................................................. 43
"SERVICE MENU"...................................................................... 43
"ABOUT"..................................................................................... 45
Operator help when starting...................................................................... 45
Operator help Workmode.......................................................................... 45
Instruments and controls, cab ................................................................... 46
Function description of instruments and controls in the cab ..................... 47
Using the cab controls............................................................................... 48
Defroster ..................................................................................... 48
Heat ............................................................................................ 48
AC/ACC ...................................................................................... 48
Electrical system (version 1).................................................................................... 49
Fuse boxes in main switchbox .................................................................. 49
Electrical system (version 2).................................................................................... 50
Fuse card in main switchbox..................................................................... 50
Power in engine compartment/battery compartment ................................ 51
Main fuse panel (Cummins) ...................................................................... 51
Fuse box at master switch (Deutz)............................................................ 52
Fuses in cab.............................................................................................. 53
Operation ............................................................................................................................... 55
Before starting ......................................................................................................... 55
Master switch - Switching on..................................................................... 55
Control panel, adjustments ....................................................................... 55
Operator's seat - Adjustment..................................................................... 56
Belt reminder............................................................................................. 56
Operator's seat, comfort - Adjustments..................................................... 57
2000h-Maintenance
4812159901_B.pdf 2017-05-04
Parking brake ............................................................................................ 57
Display - Control........................................................................................ 58
Interlock..................................................................................................... 59
Operator position....................................................................................... 60
View .......................................................................................................... 60
Starting .................................................................................................................... 61
Starting the engine .................................................................................... 61
Display when activating choice via the button set..................................... 62
Alarm descriptions..................................................................................... 63
Driving ..................................................................................................................... 63
Operating the roller ................................................................................... 63
Interlock/Emergency stop/Parking brake - Check ..................................... 65
Combi machines ....................................................................................... 66
Pivotal steering (Optional)......................................................................... 66
Edge cutting (Optional) ............................................................................. 66
Vibration .................................................................................................................. 68
Manual/Automatic vibration....................................................................... 68
Manual vibration - Switching on ................................................................ 68
Amplitude/frequency - Changeover........................................................... 69
Braking .................................................................................................................... 69
Normal braking.......................................................................................... 69
Emergency braking ................................................................................... 70
Switching off.............................................................................................. 70
Parking .................................................................................................................... 71
Chocking the drums .................................................................................. 71
Master switch ............................................................................................ 71
Long-term parking.................................................................................................................. 73
Engine ....................................................................................................... 73
Battery....................................................................................................... 73
Air cleaner, exhaust pipe........................................................................... 73
2000h-Maintenance
4812159901_B.pdf2017-05-04
Watering system ....................................................................................... 73
Fuel tank ................................................................................................... 73
Hydraulic reservoir .................................................................................... 73
Hoods, tarpaulin ........................................................................................ 74
Steering cylinder, hinges, etc. ................................................................... 74
Miscellaneous ........................................................................................................................ 75
Lifting ....................................................................................................................... 75
Locking the articulation ............................................................................. 75
Lifting the roller.......................................................................................... 76
Lifting the roller with jack:.......................................................................... 76
Unlocking the articulation .......................................................................... 77
Towing/Recovering.................................................................................................. 77
Short distance towing with the engine running.......................................... 78
Short distance towing when the engine is inoperative. ............................. 79
Towing the roller........................................................................................ 79
Trailer eye ................................................................................................. 80
Transport ................................................................................................................. 80
Loading CC224-624, CC2200-6200.......................................................... 81
Operating instructions - Summary ......................................................................................... 83
Preventive maintenance ........................................................................................................ 85
Acceptance and delivery inspection.......................................................... 85
Warranty.................................................................................................... 85
Maintenance - Lubricants and symbols ................................................................................. 87
Maintenance symbols ............................................................................... 88
Maintenance - Maintenance schedule ................................................................................... 89
Service and maintenance points ............................................................... 89
General ..................................................................................................... 89
Every 10 hours of operation (Daily)........................................................... 90
After the FIRST 50 hours of operation ...................................................... 90
Every 50 hours of operation (Weekly)....................................................... 91
2000h-Maintenance
4812159901_B.pdf 2017-05-04
Every 250 hours of operation (Monthly) .................................................... 91
Every 500/1500 hours of operation ........................................................... 92
Every 1000 hours of operation .................................................................. 93
Every 2000 hours of operation .................................................................. 94
Maintenance, 10h .................................................................................................................. 95
Diesel engine - Check oil level .................................................................. 95
Coolant level - Check ................................................................................ 96
Fuel tank - Refueling ................................................................................. 96
Water tank, Std - Filling............................................................................. 97
Hydraulic reservoir - Check fluid level....................................................... 97
Sprinkler system/Drum
Check ........................................................................................................ 98
Cleaning the coarse filter .......................................................................... 98
Sprinkler system/Drum
Cleaning of sprinkler nozzle ...................................................................... 99
Emergency watering (Accessory) - Extra pump in pump system.............. 99
Sprinkler system/Wheels - Freeze risk.................................................... 100
Draining the system. ............................................................................... 100
Freeze protection .................................................................................... 100
Sprinkler system/Wheels - Check ........................................................... 101
Scrapers, spring-action
Check ...................................................................................................... 101
Scrapers
Setting - Adjustment................................................................................ 102
Wheel scrapers
Control - Adjustment ............................................................................... 103
Removing the scapers .............................................................. 104
Maintenance - 50h ............................................................................................................... 105
Fuel filter - Draining................................................................................. 105
Drum gearbox - Checking the oil level .................................................... 106
Tires - Tire pressure................................................................................ 107
Maintenance - 250h ............................................................................................................. 109
2000h-Maintenance
4812159901_B.pdf2017-05-04
Diesel engine
Oil change ............................................................................................... 109
Engine
Replacing oil filter.................................................................................... 110
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 110
Battery
- Check condition .................................................................................... 111
Air conditioning (Optional)
- Inspection.............................................................................................. 111
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 112
Edge cutter (Optional)
- Lubrication ............................................................................................ 112
Maintenance - 500h ............................................................................................................. 113
Diesel engine
Oil change ............................................................................................... 113
Engine
Replacing oil filter.................................................................................... 114
The engine fuel filter - replacement/cleaning .......................................... 114
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 115
Battery
- Check condition .................................................................................... 115
Air cleaner
Checking - Change the main air filter...................................................... 116
Backup filter - Change............................................................................. 116
Air cleaner
- Cleaning................................................................................................ 117
Drum - oil level
Inspection - filling .................................................................................... 118
Hydraulic reservoir cap - Check .............................................................. 118
Rubber elements and attachment screws
Check ...................................................................................................... 119
Seat bearing - Lubrication ....................................................................... 119
2000h-Maintenance
4812159901_B.pdf 2017-05-04
Air conditioning (Optional)
- Inspection.............................................................................................. 120
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 120
Edge cutter (Optional)
- Lubrication ............................................................................................ 121
Maintenance - 1000h ........................................................................................................... 123
Diesel engine
Oil change ............................................................................................... 123
Engine
Replacing oil filter.................................................................................... 124
The engine fuel filter - replacement/cleaning .......................................... 124
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 125
Air cleaner
Checking - Change the main air filter...................................................... 125
Backup filter - Change............................................................................. 126
Air cleaner
- Cleaning................................................................................................ 126
Battery
- Check condition .................................................................................... 127
Hydraulic filter
Change.................................................................................................... 127
Hydraulic reservoir cap - Check .............................................................. 128
Drum - Changing the oil .......................................................................... 129
Drum gearbox - Oil change ..................................................................... 129
Wheel gear - Oil change ......................................................................... 130
Wheel gear - Checking the oil level/Filling the oil.................................... 130
Rubber elements and attachment screws
Check ...................................................................................................... 131
Seat bearing - Lubrication ....................................................................... 131
Cab
Fresh air filter - Replacing ....................................................................... 132
Air conditioning (Optional)
- Overhaul ............................................................................................... 132
Dieses Handbuch passt für folgende Modelle
3
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