FEC AFC3000 Bedienungsanleitung

AFC3000E-FB-DN-1

MFC

Devicenet

Fieldbus

expansion Unit

Devicenet Fieldbus Expansion Unit

PAGE 2

Revision History

Revision Date

Manual No. Contents of Revision

08/20/2014 AFC3000E-FB-DN-1 First Release

01/19/2018 AFC3000E-FB-DN-1 Minor revision - Message Output formats fixed (pg.13-24)

Any questions regarding the contents of this document or any related matter should be

directed to FEC Automation Systems at (586) 580-2622, faxed to (586) 580-2620 or emailed to

support@fec-usa.com.

The information set forth in the following document is the property of

FEC Automation Systems.

This document shall not be released to or copied for any person and/or organization without

the expressed prior consent of FEC Automation Systems.

Unauthorized reproduction or distribution of this manual is strictly prohibited.

Please contact FEC Automation Systems if you require additional copies.

Manual Numbering Convention

AFC3000E-FB-DN-1

DSP1500

DSP1500DSP1500

DSP1500 = Servo Press

AFC1500

AFC1500AFC1500

AFC1500 = Nutrunner

FUSION

FUSIONFUSION

FUSION = DC Hand Tool

HW = Hardware Operation Manual

SW = Software Manual

FB = Fieldbus Manual

DSP1500 = Servo Press

AFC3000 =

Nutrunner

SION

= DC Hand

Tool

E= English Version

S= Spanish Version

*Japanese Version furnished by DDK

uses DDK numbering convention.

Version Number

(Major Revision Level)

CC = CC-Link

DN = DeviceNet

PB = Profibus

PN = ProfiNet

= Ethernet-I/P

Devicenet Fieldbus Expansion Unit

PAGE 3

Forward

This manual is intended as a supplement to the AFC3000 Hardware Operation Manual and should be

used in conjunction with information provided in that manual. FEC recommends reading that manual

before the contents of this manual (which only applies to systems requiring the optional Ethernet I/P

interface).

Devicenet Interface

The AFC3000 Devicenet interface conforms to the open field network known as Devicenet. Control of tools

and transactions of message information are executed by Devicenet explicit message communication.

Due to conformance with the open field network Devicenet System, connections with Devicenet devices

(master/slave) of other manufacturers are enabled.

Also, remote I/O communication and message communication can be executed at the same time.

System Structure (Devicenet)

AFC3000 Devicenet System

MASTER

(1st

Spindle)

Remote I/O Communication

Message Communication

32nd

Spindle

Devicenet

Slave

Station

Devicenet

Slave Stations of Other

Manufacturers

2nd

Axis

3rd

Axis

SLAVE

PLC (Devicenet Master Station)

Devicenet Fieldbus Expansion Unit

PAGE 4

Description of the Hardware (Devicenet)

Module

Status

LED

Network

Status

LED

DeviceNet

Connector

Devicenet Fieldbus Expansion Unit

PAGE 5

●EDS File

An EDS file is an information file related to the communication specifications of Devicenet compatible

devices and a separate, individual file exists for each device. The EDS file is necessary for using the

Devicenet PLC configuration software to connect the MFC-EN and the PLC.

The EDS file is included in the installation CD for the AFC3000 User Console or may be downloaded from

the FEC website. Please refer to the instruction manual for the Devicenet configuration software concerning

the appropriate method for using the EDS file.

●Module Pin Configuration

No. Signal

Wire

Color Description

1 V- Black Power cable - side

2 CAL L Blue Communication data Low

side

3 SHIELD - Cable Shield

4 CAL H White Communication data High

5 V+ Red Power cable + side

Manufacturer: Phoenix Contact

Type: Connector plug

Model: MSTB 2.5/5-ST-5.08 AU M

Applicable wire size: AWG 14 to 23 or 0.25mm

to 2.5mm

* The connector is included with the equipment.

(To be wired by customer)

* The cable is not included with the equipment. Please prepare a LAN cable of Category 5e or higher on

your own equipment. Please prepare these on your own.

･

･･

･

Be sure to connect the cable with all power turned OFF.

Caution

1 2 3 4 5

Devicenet Fieldbus Expansion Unit

PAGE 6

●List of LED Indications

The module LEDs indicate the states of the nodes of the AFC3000 DeviceNet interface and the

network state.

LED Color State Details

Network

Status

LED

OFF Off Offline Offline or power is not supplied.

Green

Lit up Online Communicating normally.

Flash Connection not

established Although online, connection is not established.

Red

Lit up Error A critical error has occurred.

Flash Connection timeout A connection timeout has occurred once or more.

Red/

Green Lit up Repeated Test mode

Module

Status

LED

OFF Off Power OFF Power is not supplied.

Green

Lit up Online Normal state

Flash Connection not

established

Due to incomplete configuration or connection failure,

the device must be re-recognized.

Red

Lit up Error A critical error has occurred.

Flash Error A recoverable error has occurred.

Red/

Green Lit up Repeated Test mode

A : Network

Status LED

B : Module

Status LED

Devicenet Fieldbus Expansion Unit

PAGE 7

I/O Signal Specifications (Devicenet)

I/O Input/Output Message Input/Output

MASTER Spindle

￫

PLC

￫

MASTER

Spindle

MASTER Spindle

￫

PLC

￫

MASTER

Spindle

Maximum

Setting

32bytes (256

points

) 12bytes (96

points

) 2048

word

(4096

bytes

) 16 word (32bytes)

Standard

Setting

32bytes (256

points

) 8bytes (64

points

) 2048

word

(4096

bytes

)

16 word (32bytes)

●

●●

●AFC3000 Devicenet System Signal Specifications (PLC ￫

￫￫

￫MASTER Spindle)

･

Number of MASTER Spindle Input Points 4 words 8 bytes (256 points)

FEC Input signals (PLC Outputs) are factory set and cannot be changed.

Word No. BIT Signal Word No. BIT Signal

No.01

STOP

No.03

SEQ SELECT No.17

RESET 1

SEQ SELECT No.18

REVERSE 2

SEQ SELECT No.19

START 3

SEQ SELECT No.20

SEQ SELECT BIT 0 4

SEQ SELECT No.21

SEQ SELECT BIT 1 5

SEQ SELECT No.22

SEQ SELECT BIT 2 6

SEQ SELECT No.23

SEQ SELECT BIT 3 7

SEQ SELECT No.24

SEQ SELECT BIT 4 8

SEQ SELECT No.25

CYCLE COUNT UP 9

SEQ SELECT No.26

CYCLE COUNT CLEAR 10

SEQ SELECT No.27

SEQ SELECT No. ENABLE 11

SEQ SELECT No.28

INPORT 1 12

SEQ SELECT No.29

INPORT 2 13

SEQ SELECT No.30

INPORT 3 14

SEQ SELECT No.31

INPORT 4 15

SEQ SELECT No.32

No.02

SEQ SELECT No.1

No.04

BYPASS SPDL No.1

SEQ SELECT No.2 1

BYPASS SPDL No.2

SEQ SELECT No.3 2

BYPASS SPDL No.3

SEQ SELECT No.4 3

BYPASS SPDL No.4

SEQ SELECT No.5 4

BYPASS SPDL No.5

SEQ SELECT No.6 5

BYPASS SPDL No.6

SEQ SELECT No.7 6

BYPASS SPDL No.7

SEQ SELECT No.8 7

BYPASS SPDL No.8

SEQ SELECT No.9 8

BYPASS SPDL No.9

SEQ SELECT No.10 9

BYPASS SPDL No.10

SEQ SELECT No.11 10

ID DATA CLEAR

SEQ SELECT No.12 11

ID SELECT ENABLE

SEQ SELECT No.13 12

SEQ SELECT No.14 13

SEQ SELECT No.15 14

SEQ SELECT No.16 15

Devicenet Fieldbus Expansion Unit

PAGE 8

Word No. BIT Signal Word No. BIT Signal

No.05

BYPASS SPDL No.11

No.06

BYPASS SPDL No.27

BYPASS SPDL No.12 1

BYPASS SPDL No.28

BYPASS SPDL No.13 2

BYPASS SPDL No.29

BYPASS SPDL No.14 3

BYPASS SPDL No.30

BYPASS SPDL No.15 4

BYPASS SPDL No.31

BYPASS SPDL No.16 5

BYPASS SPDL No.32

BYPASS SPDL No.17 6

BYPASS SPDL No.18 7

BYPASS SPDL No.19 8

BYPASS SPDL No.20 9

BYPASS SPDL No.21 10

BYPASS SPDL No.22 11

BYPASS SPDL No.23 12

BYPASS SPDL No.24 13

BYPASS SPDL No.25 14

BYPASS SPDL No.26 15

* The word No. at the PLC side differs according to the setting of the node address, etc., so please be sure

to confirm before using. Please refer to the AFC3000 Operation Manual, Section 5-3-2 and 5-3-3 for

description of the respective signals.

The allocation of the input signals is fixed (cannot be changed).

The unused area of the inputs is also secured

(and cannot be used by other

devices).

Be careful of the following points when using the BYPASS No. # (1 to 32) signals.

If a certain

Unit is to be put in the BYPASS mode, set the corresponding signal

among the BYPASS No. # (1 to 32) signals to “ON” with the START signal of the Unit

being in the “OFF” state and the BUSY signal of the MASTER Spindle

for PC

communication and I/O (PLC) control being in the “OFF” state.

When fastening is executed with any of the spindle

BYPASS No. # (1 to 32) signals

in the “ON” state, the fastening judgment of th

at Unit will be ignored as if it does not

exist.

Also, when any of the BYPASS No. # (1 to 32) s

ignals is set to “ON” with the BUSY

of the MASTER Spindle

being in the “ON” state, the sequence judgment may result

in REJECT.

Caution

Cautio

Devicenet Fieldbus Expansion Unit

PAGE 9

●AFC3000 Devicenet System Signal Specifications (MASTER Spindle ￫

￫￫

￫PLC)

･

Number of MASTER Spindle Output Points 32 bytes (256 bits)

The table below is an example of the Output mapping using Ethernet I/P. Output bits (256) are

allowed to be user-programmed using the AFC3000 User Console Software.

The allocation of the signals can be set on any bit/pin through the “PLC Output Layout” setting function

of the AFC3000 Software.

Please refer to “5-3-4 PLC Output Layout” of the <<AFC3000 Operation Manual>> for list of available

output signals (Master and individual spindle signals)

EXAMPLE ONLY: Actual signal placement may vary upon user configuration

Word No. BIT Signal Word No. BIT Signal

Output word

No. 1

Output

Signal

Setting

Example

TOTAL REJECT

Output word

No. 3

Output

Signal

Setting

Example

SEQ No.17 SELECTED

TOTAL ACCEPT 1

SEQ No.18 SELECTED

TOTAL ABNORMAL 2

SEQ No.19 SELECTED

TOTAL READY 3

SEQ No.20 SELECTED

TOTAL BUSY 4

SEQ No.21 SELECTED

END 5

SEQ No.22 SELECTED

SEQ SELECT BIT 0 6

SEQ No.23 SELECTED

SEQ SELECT BIT 1 7

SEQ No.24 SELECTED

SEQ SELECT BIT 2 8

SEQ No.25 SELECTED

SEQ SELECT BIT 3 9

SEQ No.26 SELECTED

SEQ SELECT BIT 4 10

SEQ No.27 SELECTED

SPINDLE IN BYPASS 11

SEQ No.28 SELECTED

DATA AVAILABLE 12

SEQ No.29 SELECTED

CURRENT WARNING 13

SEQ No.30 SELECTED

CAL WARNING 14

SEQ No.31 SELECTED

ZERO LEVEL WARNING

SEQ No.32 SELECTED

Output word

No. 2

Output

Signal

Setting

Example

SEQ No.1 SELECTED

Output word

No. 4

Output

Signal

Setting

Example

REJECT No.1

SEQ No.2 SELECTED

ACCEPT No.1

SEQ No.3 SELECTED

ABNORMAL No.1

SEQ No.4 SELECTED

BYPASS No.1

SEQ No.5 SELECTED

REJECT No.2

SEQ No.6 SELECTED

ACCEPT No.2

SEQ No.7 SELECTED

ABNORMAL No.2

SEQ No.8 SELECTED

BYPASS No.2

SEQ No.9 SELECTED

REJECT No.3

SEQ No.10 SELECTED

ACCEPT No.3

SEQ No.11 SELECTED

ABNORMAL No.3

SEQ No.12 SELECTED

BYPASS No3

SEQ No.13 SELECTED

REJECT No.4

SEQ No.14 SELECTED

ACCEPT No.4

SEQ No.15 SELECTED

ABNORMAL No.4

SEQ No.16 SELECTED

BYPASS No.4

Devicenet Fieldbus Expansion Unit

PAGE 10

Word No. BIT Signal Word No. BIT Signal

Output word

No. 5

Output

Signal

Setting

Example

REJECT No.5

Output word

No. 7

Output

Signal

Setting

Example

RUN REV HI REJ No.5

ACCEPT No.5 1

RUN REV LO REJ No.5

ABNORMAL No.5 2

LO CUR LIMIT WARNING No.5

READY No.5 3

HI CUR LIMIT WARNING No.5

BUSY No.5

CURRENT WARNING No.5

BYPASS No.5

CAL VOLTAGE WARNING No.5

TORQUE HOLD No.5

ZERO VOLT WARNING No.5

PAR SEL (BIT0) No.5

JUDGE COMBO (BIT1) No.5

PAR SEL (BIT1) No.5

JUDGE COMBO (BIT2) No.5

PAR SEL (BIT2) No.5

JUDGE COMBO (BIT3) No.5

PAR SEL (BIT3) No.5

JUDGE COMBO (BIT4) No.5

PAR SEL (BIT4) No.5

JUDGE COMBO (BIT5) No.5

TORQUE HI REJ No.5

JUDGE COMBO (BIT6) No.5

TORQUE LO REJ No.5

JUDGE COMBO (BIT7) No.5

FTQ HI REJ No.5

JUDGE COMBO (BIT8) No.5

FTQ LO REJ No.5

Output word

No. 6

Output

Signal

Setting

Example

SNUG TQ HI REJ No.5

Output word

No. 8

Thru

No. 16

Output

Signal

Setting

Example

TQ INHIBIT HI REJ No.5

F ANGLE HI REJ No.5

F ANGLE LO REJ No.5

DIFF + ANG REJ No.5

DIFF – ANG REJ No.5

RATE 1 HI REJ No.5

RATE 1 LO REJ No.5

RATE 2 HI REJ No.5

RATE 2 LO REJ No.5

RATE 3 HI REJ No.5

RATE 3 LO REJ No.5

TIME HI REJ No.5

TIME LO REJ No.5

TIME HI REJ No.5

TIME LO REJ No.5

The example above (output word 5-7) shows an example of all available signals for each spindle.

While normally not all signals are used, any of the signals (for each spindle) can be preset

(programmed using the AFC3000 software) to any output bit.

* The word No. at the PLC input side differs according to the setting of the node address, etc., so please be

sure to confirm before using. Please refer to the AFC3000 Operation Manual, Section 5-3-2 and 5-3-3 for

description of the respective signals.

The unused area of Word 01 to 16 is also secured.

Caution

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