Fein RSG 18a Einrichtungshandbuch

RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b

Repair instructions

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RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b

Contents

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1. Models described

2. Technical data

3. Notes and requirements

4. Tools required

5. Lubricants and auxiliary substances required

6. Removal

7. Fitting

8. Connection diagram

RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b

1. Models described

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These repair instructions describe how to repair the following models:

Model Order number

RSG 18a 7 360 09 .. .. .

RSG 18b 7 360 10 .. .. .

RSG EX 18a 7 360 06 .. .. .

RSG EX 18b 7 360 07 .. .. .

RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b

2. Technical data

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Technical data

All the technical data can be found in the operating instructions for the model.

Test data

Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides).

Lubricants

The lubricants and container sizes available from FEIN can be found on the FEIN Extranet

(Customer Service →Repair Guides).

Lists of spare parts

Lists of spare parts and exploded views are available online at www.fein.com

RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b

3. Notes and requirements

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Please note

The repair instructions refer to all mounted parts outside of the gearbox. A faulty gearbox is replaced by a replacement gearbox. The

order no. for the relevant replacement gearbox can be found in the spare parts catalogue.

Faulty gearboxes may be repaired only by C. & E. Fein GmbH (Germany) because such repairs require an extensive range of special

tools and special expertise.

Contact the customer service in the relevant country if you have any questions.

Please note

These instructions are only intended for persons with suitable technical training. It is assumed that the reader has mechanical and

electrical training.

Only use original FEIN spare parts.

Provisions

Please note that power tools may only be repaired, maintained and checked by a trained electrician, as improper repair can result in

serious risks to the user.

The provisions set out in DIN VDE 0701-0702 should be observed after repairs.

The relevant accident prevention regulations of the employer’s liability insurance associations are to be observed when

commissioning.

The German Equipment and Product Safety Act [ProdSG] applies for correct use.

Outside Germany, the regulations applicable in the relevant country must be observed.

RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b

4. Tools required

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Standard tools

Special tools

Outer puller Special tool for basic setting 6 41 22 130 02 0

Arbor press

Punch 3 mm; 7 mm

Open-ended spanner/Ring

wrench 13 mm; 17 mm; 18 mm; 19 mm;

46 mm

Sleeve •25 mm inner diameter

33 mm outer diameter

•33 mm inner diameter

38 mm outer diameter

•33 mm inner diameter

46 mm outer diameter

•23 mm inner diameter

31 mm outer diameter

•15 mm inner diameter

28 mm outer diameter

Socket head wrench 3 mm; 4 mm; 5 mm; 6 mm

Cross-tip screwdriver PH2

Plastic hammer

Blade

RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b

4. Tools required

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Standard tools

2x nuts M8

Slotted screwdriver

Hammer

¼" hex insert 19 mm

Circlip pliers

Long-nosed pliers

Socket wrench 7 mm

Torx T20

RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b

5. Lubricants and auxiliary substances required

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Lubricants

Grease 0 40 101 0100 4

Gearbox oil [-15°C to +50°C] 3 21 320 0901 3 Gearbox

Gearbox oil [-40°C to +5°C] 3 21 320 0902 9 Gearbox

Gearbox oil [>+40°C] On request Gearbox

Auxiliary substances

Loctite 242

Loctite 574

Epple 28

RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b

6. Removal

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Removing the delivery fixture

1. Loosen the nut (1) [on both sides].

2. Turn the delivery fixture (2) clockwise.

3. Unscrew the cylinder head screw (3).

4. Remove the bolt (4).

Tools:

- Open-ended spanner

19 mm

- ¼" hex insert

19 mm

- Socket head wrench

3 mm

- Punch 7 mm

RSG 18a; RSG 18b; RSGEx 18a; RSGEx 18b

6. Removal

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Removing the clamping unit

1. Turn the clamping unit (1) clockwise.

2. Remove the circlip (2).

3. Remove the bolt (3).

Tools:

- Circlip pliers

- Punch 7 mm

- Hammer

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