Festo MSE6-E2M Leitfaden

Description

Mounting

Installation

Commissioning

8074159

2017-07c

[8074161]

MSE6-E2M

Energy efficiency module

MSE6-E2M

2 Festo – MSE6-E2M-IN-EN – 2017-07c – English

MSE6-E2M-IN-EN

PI PROFIBUS PROFINET®, PROFIenergy®are registered trademarks of the respective trademark

owners in certain countries.

Identification of hazards and instructions on how to prevent them:

Warning

Hazards that can cause death or serious injuries

Caution

Hazards that can cause minor injuries

Other symbols:

Note

Material damage or loss of function

Recommendations, tips, references to other documentation

Essential or useful accessories

Information on environmentally sound usage

Text designations:

 Activities that may be carried out in any order

1. Activities that should be carried out in the order stated

– General lists

MSE6-E2M

Festo – MSE6-E2M-IN-EN – 2017-07c – English 3

Table of Contents – MSE6-E2M

1 Safety and requirements for product use 6......................................

1.1 Safety 6..................................................................

1.1.1 General safety information 6..........................................

1.1.2 Intended use 6.....................................................

1.1.3 Foreseeable misuse 7...............................................

1.2 Requirements for product use 7...............................................

1.2.1 Technical prerequisites 7............................................

1.2.2 Qualification of specialized personnel 7.................................

1.2.3 Range of application and certifications 8................................

2 Overview 9................................................................

2.1 Design 9..................................................................

2.1.1 Overview of product features 9.......................................

2.1.2 Mode of operation 11................................................

2.2 Commissioning, diagnostics and operational functions 12............................

3 Mounting and installation 14..................................................

3.1 General instructions 14.......................................................

3.2 Mounting 15................................................................

3.3 Combination with MS6 modules 17..............................................

3.4 Dismounting 19.............................................................

3.5 Installation 20..............................................................

3.5.1 General instructions for installation 20...................................

3.5.2 Bus node settings 20.................................................

3.5.3 Selecting the power supply unit 21......................................

3.5.4 Power supply of the MSE6-E2M 22......................................

4 Commissioning 25...........................................................

4.1 Approach 26................................................................

4.2 Prior to commissioning 27.....................................................

4.3 Brief instructions for commissioning 28..........................................

4.4 Options for parameterisation 29................................................

4.5 Start-up behaviour 29........................................................

5 Measurement and control functions 30..........................................

MSE6-E2M

4 Festo – MSE6-E2M-IN-EN – 2017-07c – English

6 Input/output data 31.........................................................

6.1 Overview 31................................................................

6.2 Description of the I/O data 31..................................................

6.3 Function selectable input data 31...............................................

7 Parameterisation 32.........................................................

8 Diagnostics and error handling 33..............................................

8.1 Summary of diagnostics options 33.............................................

8.2 On the spot diagnostics via LED 34..............................................

8.3 Diagnosis via status bits or the I/O diagnostic interface 34...........................

8.4 Error numbers 35............................................................

A Technical appendix 37........................................................

A.1 Technical data 37............................................................

A.2 Connecting cable 40..........................................................

B Glossary 42................................................................

Index 43........................................................................

MSE6-E2M

Festo – MSE6-E2M-IN-EN – 2017-07c – English 5

Notes on this description

This description contains general basic information on the mode of operation, mounting, installation

and commissioning of the energy efficiency module MSE6-E2M.

Further information on commissioning and parameterisation can be found in the system description for

the energy efficiency module (èMSE6-E2M-SY-…).

Special information on commissioning, parameterisation and diagnostics with the bus node you are

using can be found in the corresponding description for the bus node.

Overview of the descriptions èTab. 1.

Conventions

Chapter 7 describes the parameters and data of the MSE6-E2M. These appear on the operator unit

CPX-MMI-1 in English.

[........] The data and parameters in the text displayed in English on the operator unit are shown in

square brackets in this description, e.g. [Limits]. To the left of this is the translation, e.g.:

Limit values [Limits]

Service

Consult your local Festo repair service if you have technical problems.

Additional documentation èwww.festo.com/sp

User documentation for the MSE6-E2M

Title Table of contents

“Energy efficiency module”

MSE6-E2M-SY-...

Instructions on commissioning and parameterisation for the

energy efficiency module.

“CPX terminal”

P.BE-CPX-SYS-...

Notes and installation and commissioning of CPX terminals.

“Bus node”

e.g. P.BE-K-CPX-PNIO-...

Brief descriptions of the bus nodes, e.g. CPX(M)-FB33/34/35.

“Bus node”

e.g. P.BE-CPX-PNIO-...

Notes on mounting, installation, commissioning and diagnostics

for the bus nodes, e.g. CPX(M)-FB33/34/35.

“Operator unit”

P.BE-CPX-MMI-1-...

Notes on commissioning and diagnostics with the operator unit

CPX-MMI-1.

Tab. 1 Descriptions for the MSE6-E2M

1 Safety and requirements for product use

6 Festo – MSE6-E2M-IN-EN – 2017-07c – English

1 Safety and requirements for product use

1.1 Safety

1.1.1 General safety information

Warning

Risk of injury

If there is an error (e.g. fieldbus interruption, PLC failure, no voltage) on the MSE6-E2M,

then the shut-off valve switches to the initial position (pressurise) if the system para

meters are set accordingly. If the valve was previously closed, the system is pressurized.

If the system was vented, pressurisation takes place suddenly.

 Use appropriate measures to ensure that unintentional pressurisation of the system

is not possible.

Warning

Risk of injury due to residual pressure

When the input pressure is being switched off (e.g. during a venting procedure), a resid

ual pressure of P2 1 bar (P2 0,1 MPa) can remain at the output of the MSE6-E2M.

 Use appropriate measures to ensure that the residual pressure does not result in a

hazard.

Note

Damage to the product from incorrect handling

 Switch off the compressed air and supply voltage before performing assembly and

installation work. Switch on supply voltage only when assembly and installation

work are completely finished.

 Observe the handling specifications for electrostatically sensitive devices.

1.1.2 Intended use

The energy efficiency module MSE6-E2M is intended for installation in a machine or automated system

and must be used exclusively as follows:

– In perfect technical condition

– In original status, without unauthorised modifications

– Within the limits of the product defined by the technical data (èAppendix A)

– In an industrial environment (outside of industrial environments, e.g. in commercial and mixed-res

idential areas, actions to suppress interference may have to be taken)

1 Safety and requirements for product use

Festo – MSE6-E2M-IN-EN – 2017-07c – English 7

1.1.3 Foreseeable misuse

Note

In the event of damage caused by unauthorised manipulation or other than intended

use, the guarantee is invalidated and the manufacturer is not liable for damages.

The following foreseeable misuses are among those not approved as intended use:

– Use outdoors

– Shutting off of a system as a safety function

– Use in safety functions:

– The MSE6-E2M must not be installed behind an exhaust valve that fulfils a safety function, since

otherwise the safety functions installed in the system can be impeded.

– For installation of the MSE6-E2M in front of a safety valve, it must be ensured, possibly through

additional suitable measures, that this layout does not impair the intended operation of the

safety valve and of the system.

1.2 Requirements for product use

 Make this documentation available to the design engineer, installer and personnel responsible for

commissioning the machine or system in which this product is used.

 Make sure that the specifications of the documentation are always complied with. Also consider the

documentation for the other components and modules (e. g. bus node).

 Take into consideration the legal regulations applicable for the destination, as well as:

– Regulations and standards,

– Regulations of the testing organizations and insurers,

– National specifications.

1.2.1 Technical prerequisites

General conditions for the correct and safe use of the product, which must be observed at all times:

 Comply with the connection and ambient conditions specified in the technical data of the product

(èAppendix A.1).

 Observe the instructions and warnings in this documentation.

1.2.2 Qualification of specialized personnel

The product may only be placed in operation by qualified personnel with knowledge of and experience

with electrical and pneumatic control technology.

1 Safety and requirements for product use

8 Festo – MSE6-E2M-IN-EN – 2017-07c – English

1.2.3 Range of application and certifications

Standards and test values, which the product complies with and fulfils, can be found in the “Technical

data” section (èAppendix A.1). The product-relevant EU directives can be found in the declaration of

conformity.

For certificates and the declaration of conformity for this product, please refer to

èwww.festo.com/sp.

The product fulfils the requirements of EU directives and is marked with the CE marking.

2 Overview

Festo – MSE6-E2M-IN-EN – 2017-07c – English 9

2Overview

2.1 Design

The MSE6-E2M is an intelligent pneumatic service unit, which is equipped with measurement, control

and diagnostic functions and which supports energy-efficient operation of pneumatic systems. The

module is typically assembled behind a service unit combination.

The MSE6-E2M consists of the main components: shut-off valve, flow sensor, pressure sensor and bus

node. The fieldbus interface allows complete integration into a higher-order controller, e.g. a system or

machine controller. As an alternative to integration into a higher-order controller, the MSE6-E2M can

also be operated using an external operator unit (CPX-MMI) or a PC.

2.1.1 Overview of product features

– Control function (energy efficiency function)

– Automatic shut-off on flow underrunning

– User-controlled shut-off and pressurising

– Recording and provision of measurement data

– Output pressure

– Pressure change (for pressure tightness testing)

–Flow

– Air consumption

– Limit monitoring

– Pressure, upper limit value

– Pressure change, upper limit value

– Flow, upper limit value

– Fieldbus connection

– e.g. PROFINET IO (e.g. CPX-FB33)

– e.g. PROFIBUS (CPX-FB13)

2 Overview

10 Festo – MSE6-E2M-IN-EN – 2017-07c – English

Fig. 2.1 Design (at the bus node as an example CPX-FB33)

MSE6-E2M Brief description

1Earth terminal FE connection of the device

2Pneumatic ports – Pneumatic connection 1: compressed air inlet

– Pneumatic connection 2: compressed air outlet

3Wall bracket Mounting of the device

4Sensor module Module for measuring pressure, flow and consumption as well

as activation of the shut-off valve

5Shut-off valve Used to enable and shut-off the system supply air.

6Bus node Creates the communicative connection to a higher-order con

troller through a fieldbus, passes on the control signals to the

integrated sensor module and monitors their functioning.

7System supply Electrical power supply of the device

Tab. 2.1 Individual functions

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