Festo VTSA Series Bedienungs- und Montageanleitung

Description of

VTSA... pneumatics

Valve terminal with

VTSA pneumatics

Type VTSA-44-FB

Type VTSA-44-MP...

Type VTSA-44-ASI

Type VTSA-FB-03E...

Type

VTSA-F-45-FB…

Type VTSA-F-45-MP

Type VTSA-F-45-ASI

Description

538923

en 1202g

[756742]

Valve terminal VTSA / VTSA-F

Contents and general instructions

Festo P.BE-VTSA-44-EN en 1202g

Original de.......................................

Version en 1202g..................................

Designation P.BE-VTSA-44-EN........................

Order no. 538923..................................

Internet: http://www.festo.com

E-Mail: service_internationa[email protected]om

Reproduction, distribution or sale of this document or

communication of its contents to others without express

authorization is prohibited. Offenders will be liable for

utility model or design patent is registered.

Contents and general instructions

Festo P.BE-VTSA-44-EN en 1202g

CAGE CLAMP

is a registered trademark of the respective owner in certain

countries.

Contents and general instructions

III

Festo P.BE-VTSA-44-EN en 1202g

Intended use VII..........................................................

Range of application and certifications VII.....................................

Target group VIII..........................................................

Service VIII...............................................................

Notesonthisdescription IX................................................

Important user instructions X..............................................

1. Overview of components 1-1........................................

1.1 The VTSA... valve terminal 1-4........................................

1.2 Pneumatic components, width 18 ... 52 mm 1-7.........................

1.2.1 Main and additional supply 1-9...............................

1.2.2 Valves 1-10.................................................

1.2.3 Manifold sub-bases 1-13......................................

1.2.4 Pilot control 1-13............................................

1.2.5 Pressure zone separation 1-17.................................

1.2.6 Vertical stacking 1-18........................................

1.2.7 pressure regulator plates 1-22.................................

1.2.8 Components for protective functions 1-28........................

1.2.9 Manifold sub-base VABF-S4-…-S 1-32...........................

1.3 Pneumatic components, width 65 mm 1-33..............................

1.3.1 Valves 1-34.................................................

1.3.2 Manifold sub-bases 1-35......................................

1.3.3 Pilot control 1-36............................................

1.3.4 Vertical stacking 1-36........................................

1.4 Connection and control elements of the pneu. components,

width 18 ... 52 mm 1-38..............................................

1.5 Connection, display and operating elements of the pneu. Components,

width 65 mm 1-42...................................................

1.6 Electrical components 1-44...........................................

1.6.1 VTSA... valve terminal with fieldbus 1-44.........................

1.6.2 VTSA... valve terminal with multi-pin 1-46........................

1.7 Connection and display components of the electrical components 1-49.......

Contents and general instructions

Festo P.BE-VTSA-44-EN en 1202g

2. Mounting 2-1.....................................................

2.1 General instructions on assembly and dismantling 2-4....................

2.2 Mounting variants 2-5..............................................

2.2.1 Mounting/dismounting on H-rails 2-6..........................

2.2.2 Mounting/dismounting on walls 2-10...........................

2.3 Mounting/dismounting the optional inscription label holder,

width 18 ... 52 mm 2-16..............................................

2.4 Mounting/dismounting the optional manual override cover caps,

width 18 ... 52 mm 2-17..............................................

3. Installation 3-1...................................................

3.1 Compressed air preparation 3-4......................................

3.1.1 Operation with unlubricated compressed air 3-4.................

3.1.2 Operation with lubricated compressed air 3-4....................

3.2 General notes on connecting the tubing 3-7.............................

3.2.1 Installing the tubing 3-8.....................................

3.3 Connecting the VTSA... valve terminal 3-12..............................

3.4 Pilot control, width 18 ... 52 mm 3-12...................................

3.4.1 Venting pilot exhaust air 3-12..................................

3.4.2 Pilot air supply 3-13..........................................

3.5 Pilot control, width 65 mm 3-19........................................

3.5.1 Pilot air supply 3-19..........................................

3.6 Pressure zone separation, width 18 ... 52 mm 3-23........................

3.7 Pressure zone separation, width 65 mm 3-26.............................

3.8 Reversibly operated VTSA... valve terminal 3-27..........................

3.8.1 Operating the VTSA... valve terminal with reversible valves 3-28......

3.8.2 Operating the VTSA... valve terminal with reversible pressure

regulating valves 3-29........................................

3.8.3 Setting the pressure regulating valve 3-30.......................

3.9 Vacuum / low-pressure operation: 3-36.................................

3.10 Connecting the pneumatic lines 3-38...................................

3.11 Connecting the electric cables 3-49.....................................

3.12 Address assignment of the valves 3-53..................................

Contents and general instructions

Festo P.BE-VTSA-44-EN en 1202g

4. Commissioning 4-1................................................

4.1 General notes 4-4..................................................

4.1.1 Prior to commissioning 4-4...................................

4.1.2 Pressure build-up in the overall supply 4-4......................

4.2 Manual override (MO) 4-6...........................................

4.2.1 Manual override, width 18 … 52 mm 4-7........................

4.2.2 Manual override, width 65 mm 4-8.............................

4.3 Checking the valves and the valve/actuator combination 4-10...............

4.4 LED display of the valves 4-15.........................................

4.4.1 Valves, width 18 … 52 mm 4-15................................

4.4.2 Valves, widths 65 mm 4-16....................................

4.5 Fault finding 4-17...................................................

4.5.1 Impairments of function 4-17..................................

4.5.2 Operating states of the pneumatic system 4-18...................

5. Conversion and maintenance 5-1.....................................

5.1 General preventive action 5-4........................................

5.2 Dismantling the valve terminal 5-5....................................

5.3 Replacing the solenoid coil fuse, width 65 mm 5-7.......................

5.4 Replacing valve terminal components 5-9..............................

5.4.1 Replacing valves or cover plates, width 18 … 52 mm 5-9...........

5.4.2 Replacing the cover plate with a valve, width 65 mm 5-11...........

5.4.3 Replacing/adding components for vertical stacking,

width 18 … 52 mm 5-13.......................................

5.4.4 Replacing/adding components for vertical stacking,

widths 65 mm 5-18..........................................

5.4.5 Replacing the exhaust plate or exhaust port cover,

widths 18 … 52 mm 5-19......................................

5.4.6 Replacing the manifold sub-base, pneumatic supply plate or

right end plate, widths 18 … 52 mm 5-19.........................

5.4.7 Replacing the manifold sub-base or right end plate,

size 65 mm 5-23.............................................

Contents and general instructions

Festo P.BE-VTSA-44-EN en 1202g

5.5 Converting the VTSA... valve terminal 5-30...............................

5.5.1 Conversion, pilot exhaust air via port (12), widths 18 … 52 mm 5-30..

5.5.2 Conversion, internal or external pilot air supply,

width 18 … 52 mm 5-32.......................................

5.5.3 Conversion, internal or external pilot air supply, widths 65 mm 5-33..

5.5.4 Conversion, VTSA... valve terminal with two or more pressure zones,

width 18 … 52 mm 5-36.......................................

5.5.5 Conversion, valve terminal with 2 pressure zones, widths 65 mm 5-39.

5.5.6 Adding valve positions, widths 18 … 52 mm 5-40..................

5.5.7 Adding valve positions, widths 65 mm 5-41.......................

5.5.8 Adding a soft-start valve 5-43..................................

A. Technical appendix A-1.............................................

A.1 Technical data A-3..................................................

A.2 Accessories A-28....................................................

B. Supplementary overview of components B-1...........................

B.1 Overview of valve position components B-3.............................

B.2 Separating the VTSA... valve terminal from the CPX terminal

or FB 21 (type 03) B-15...............................................

C. Index C-1.........................................................

Contents and general instructions

VII

Festo P.BE-VTSA-44-EN en 1202g

Intended use

The VTSA... valve terminals described in this manual are in-

tended for fitting into a machine or automated system. The

user must at all times observe the safety regulations spe-

cified in this manual, as well as the instructions concerning

the designated use of the relevant VTSA... valve terminal. The

VTSA... valve terminals may only be used as follows:

– as intended for switching of gaseous media (Appendix

A “Technical data”) in an industrial environment

– in original status without unauthorised modifications.

Only the conversions or modifications described in the

documentation supplied with the product are permitted.

– in excellent technical condition.

If used together with additional commercially available com-

ponents, such as actuators, the specified limits for pressures,

temperatures, electrical data, torques etc. must be observed.

Observe the corresponding regulations of the trade associ-

ations, German Technical Control Board (TÜV), VDE stipula-

tions or relevant national regulations.

Range of application and certifications

The product fulfils the requirements of EU directives and is

marked with the CE marking.

Standards and test values, which the product must comply

with and fulfill, can be found in the section “Technical data”.

The product-relevant EU directive can be found in the declar-

ation of conformity.

Contents and general instructions

VIII

Festo P.BE-VTSA-44-EN en 1202g

Certain configurations of the product have been certified by

Underwriters Laboratories Inc. (UL) for the USA and Canada.

These configurations bear the following mark:

UL Recognized Component Mark for Canada and the United

States.

Note

Observe the following if the UL requirements are to be

complied with in your application:

– Rules for observing the UL certification can be found in

the separate UL-specific documentation. The relevant

technical specifications listed there also apply here.

– The technical data in this documentation may show val-

ues deviating from this.

Target group

This manual is directed exclusively toward technicians trained

in control and automation technology.

Service

Please consult your local Festo repair service if you have any

technical problems.

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