Festo MPS PA Compact Bedienungsanleitung

MPS

PA Compact

Workstation

12/08

Process automation

MPS

PA Compact

Workstation

Manual

PA Compact Workstation

This station has been developed and produced solely for vocational and further

training purposes in the field of automation and communication. The company

undertaking the training and / or the instructors is / are to ensure that trainees

observe the safety precautions described in the manuals provided.

Festo Didactic herewith excludes any liability for damage or injury caused to

trainees, the training company and / or any third party, which may occur if the

system is in use for purposes other than purely for training, unless the said damage

/ injury has been caused by Festo Didactic deliberately or through gross negligence.

Order No.: BE.TW.0004

Description: Manual

Designation: MPS® PA Compact Workstation

Status: 12/2008

Authors: Jürgen Helmich, ADIRO

Graphics: Jürgen Helmich, ADIRO

Layout: Jürgen Helmich, ADIRO

Internet: www.festo.com/didactic http://www.festo.com/didactic/de/ProcessAutomation

e-mail: [email protected]m

The copying, distribution and utilisation of this document as well as the communication of its contents

to others without express authorisation of is prohibited. Offenders will be held liable for the payment

design registration.

Intended use

PA Compact Workstation

Intended use ___________________________________________________________ 2

Contents ______________________________________________________________ 3

Introduction _______________________________________________________ 5

1.1

Training contents _______________________________________________ 6

1.2

Important notes ________________________________________________ 7

1.3

Duty of the operating authority____________________________________ 7

1.4

Duty of trainees ________________________________________________ 7

1.5

Risks involved in dealing with the MPS® PA Compact Workstation ______ 8

1.6

Warranty and liability ____________________________________________ 9

1.7

Use for intended purpose ________________________________________ 9

Notes on safety ________________________________________________________11

Technical data_____________________________________________________13

Transport / Unpacking / Scope of delivery _____________________________15

Design and function ________________________________________________17

4.1

Level monitoring_______________________________________________20

4.2

Pump ________________________________________________________24

4.3

Proportional valve _____________________________________________25

4.4

Heating ______________________________________________________26

4.5

2W ball valve with pneumatic rotary drive __________________________28

4.6

Level control function___________________________________________29

4.7

Flow rate control function _______________________________________31

4.8

Pressure control function________________________________________33

4.9

Temperature control system _____________________________________35

4.10

I/O-board __________________________________________________37

4.11

Mouting frame ______________________________________________38

Commissioning ____________________________________________________39

5.1

Workstation___________________________________________________40

5.2

Visual check __________________________________________________40

5.3

Cable connections _____________________________________________41

5.3.1

Simulation box digital/analog and MPS® PA Compact Workstation 41

5.3.2

Easyport digital/analog and MPS® PA Compact Workstation______43

5.3.3

EduTrainer Siemens S7-300 and MPS® PA Compact Workstation __45

5.3.4

EduTrainer Logo and MPS® PA Compact Workstation ____________47

5.3.5

EduTrainer Festo CPX-FEC IT and MPS® PA Compact Workstation __49

5.3.6

EduTrainer Allen Bradley and MPS® PA Compact Workstation_____52

5.4

Pneumatic connection __________________________________________55

5.5

Voltage supply ________________________________________________55

5.6

Adjusting sensors______________________________________________56

5.6.1

Capacitive proximity sensor B113/B114 _______________________56

5.6.2

Float switch S111/S112/S117 _______________________________57

6.6.3

Ultrasonic sensor B101 _____________________________________58

5.7

Choosing controlled system _____________________________________59

5.8

Allocation list of inputs and outputs ______________________________61

5.9

Loading the PLC program________________________________________62

Contents

PA Compact Workstation

5.9.1

Siemens S7 300 CPU 313C __________________________________62

5.9.2

Festo FEC-CPX _____________________________________________63

5.9.3

Allen Bradley controller _____________________________________64

5.10

Filling and deaeration ________________________________________65

5.11

Start sequence S7 programm “Level” ___________________________66

5.12

Notice _____________________________________________________67

Maintenance ______________________________________________________69

Appendix _________________________________________________________71

Designation of equipment _____________________________________________71

Parts lists___________________________________________________________71

Process flowsheets___________________________________________________71

EMCS block diagrams_________________________________________________71

EMCS ______________________________________________________________71

Electrical circuit diagrams _____________________________________________72

Electropneumatic circuit diagrams ______________________________________72

Program listings _____________________________________________________72

Data sheets _________________________________________________________72

PA Compact Workstation

The Festo Didactic Learning System for process automation and technology is

designed to meet a number of different training and vocational requirements. The

systems and stations of the MPS

PA Compact Workstation facilitate industry-

orientated vocational and further training and the hardware consists of didactically

suitable industrial components.

The MPS

PA Compact Workstation station provides you with an appropriate system

for practice-orientated tuition of the following key qualifications

•Social competence,

•Technical competence and

•Methodological competence

Moreover, training can be provided to instill team spirit, willingness to cooperate

and organisational skills.

Actual project phases can be taught by means of training projects, such as:

•Planning,

•Assembly,

•Programming,

•Commissioning,

•Operation,

•Maintenance and

•Trouble shooting.

Introduction

PA Compact Workstation

Training contents covering the following subjects can be taught:

•Mechanics

–Mechanical construction of a station

•Process Engineering

–Reading and drawing flow charts and dokumentation

•Pneumatics

–Piping connections of pneumatic components

•Electrical technology

–Correct wiring of electrical components

•Sensors

–Correct use of sensors

–Measuring of non-electrical, process and control variables

•PLC

–Programming and use of a PLC

–Programming of alternative (OR) branches

–Fieldbus technology

•Closed-loop control technology

–basics of closed-loop control technology

–Extension of measuring chains into closed control loops

–Analyze a closed-loop system

–P, I, D-control

–Optimize a closed-loop system

•Closed-loop controller

–Configuration, assigning operation parameters and optimization of a

closed-loop controller

•Commissioning

–Commissioning of a closed-loop system

–Commissioning of a process engineering system

•Fault finding

–Systematic fault finding on a process engineering system

–Examination and mantainence of a process engineering system

–Operation and observation of a process

Topics for project work

•Selection of electrical components

–level sensor

•Savety check of a tank

–how to use a float sensor

1.1

Training contents

Introduction

PA Compact Workstation

The basic requirement for safe use and trouble-free operation of the

MPS

PA Compact Workstation is to observe the fundamental safety

recommendations and regulations.

These operating instructions contain important notes concerning the safe operation

of the MPS

PA Compact Workstation.

The safety recommendations in particular must be observed by anyone working on

the MPS

PA Compact Workstation.

Furthermore, the rules and regulations for the prevention of accidents applicable to

the place of use must be observed.

The operating authority undertakes to ensure that the MPS

PA Compact

Workstation is used only by persons who:

•are familiar with the basic regulations regarding operational safety and accident

prevention and who have received instructions in the handling of the MPS

Compact Workstation,

•have read and understood the chapter on safety and the cautionary notes in

these operating instructions and confirmed this by signing,

•are regularly vetted to ensure safe working.

Prior to commencing work, all persons assigned to working on the MPS

PA Compact

Workstation have a duty to:

•observe the basic regulations regarding operational safety and the prevention of

accidents,

•read the chapter on safety and the cautionary notes in these operating

instructions and to confirm that they have understood these by signing.

Important notes

1.3

Duty of the operating

authority

1.4

Duty of trainees

Introduction

PA Compact Workstation

The MPS

PA Compact Workstation is designed according to state of the art

technology and in compliance with recognised safety regulations. However when

using the system there is nevertheless a risk of physical or fatal injury to the user or

third parties or of damage being caused to the machinery or other material assets.

The MPS

PA Compact Workstation is to be used only:

•for its intended purpose and

•in an absolutely safe conditions.

Faults impairing safety must be rectified immediately!

1.5

Risks involved in dealing

with the MPS

PA Compact

Workstation

Introduction

PA Compact Workstation

In principle all of our „Terms and Conditions of Sale“ apply. These are available to

the operating authority upon conclusion of the contract at the latest. Warranty and

liability claims for persons or material damage are excluded if these can be traced

back to one or several of the following causes

•Use of the machine not in accordance with its intended purpose

•Incorrect assembly, commissioning, operation and maintenance of the machine

•Operation of the machine using faulty safety equipment or incorrectly fitted or

non operational safety or protective devices

•Non observance of notes in the operating instructions regarding transport,

storage, assembly, commissioning, operation, maintenance and setting up of the

machine

•Unlawful constructional modifications on the machine

•Inadequate monitoring of machine components subject to wear

•Incorrectly carried out repairs

•Catastrophes as a result of foreign objects and acts of force major.

Festo Didactic herewith rules out any liability for damage or injury to trainees, the

training company and /or other third parties which may occur during the use /

operation of the system other than purely in a training situation, unless such

damage has been caused intentionally or due to gross negligence by Festo Didactic.

This system has been developed and produced exclusively for vocational and further

training in the field of automation and communication. The training authority and /

or the instructors is / are to ensure that trainees observe the safety precautions

described in the manual provided.

The use of the system for its intended purpose also includes:

•following all advice in the operating instructions and

•carrying out inspection and maintenance work.

1.6

Warranty and liability

1.7

Use for intended purpose

Introduction

PA Compact Workstation

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