Festo 03-FB-8 Series Bedienungsanleitung

Valve terminals types 03/05

with field bus connection FB8

Electronics Manual

Field bus protocol:

Allen-Bradley Remote I/O link

152 768 GB

9809c

Authors: H.-J. Drung, E. Klotz

Editors: H.-J. Drung, M. Holder

Translation: Douglas Smith

Layout: Festo, Dept. KI-TD

Type setting: DUCOM

9809c

1998 Festo AG & Co., D-73726 Esslingen,

Federal Republic of Germany

The copying, distribution and utilization of this

document as well as the communication of its

contents to others without expressed authoriza-

tion is prohibited. Offenders will be held liable for

particular the right to carry out patent, utility

model or ornamental design registrations.

Printed on 100 % recycled paper

VIFB8 - 03/05

9809c I

Part no.: 152 768

Title: MANUAL

Designation: P.BE-VIFB8-03/05-GB

PLC-2 is a registered trademark

of Allen-Bradley Company Inc.

PLC-3 is a registered trademark

of Allen-Bradley Company Inc.

PLC-5 is a trademark

of Allen-Bradley Company Inc.

SLC-500 is a trademark

of Allen-Bradley Company Inc.

VIFB8 - 03/05

II 9809c

Contents

GENERAL SAFETY INSTRUCTIONS VII

Designated use VII

Target group VIII

IMPORTANT USER INSTRUCTIONS IX

Danger categories IX

Pictograms X

Manuals for valve terminals types 03/05 XI

Notes on this manual XII

Service XIII

Chapter 1 SYSTEM SUMMARY

1.1 SYSTEM SUMMARY 1-3

System structure 1-3

Type 03: Description of components 1-5

Type 05: Description of components 1-9

Description of the functions 1-11

Chapter 2 FITTING

2.1 FITTING THE COMPONENTS 2-3

Input/output modules 2-4

End plates 2-6

Hat rail clamping unit (type 03) 2-8

2.2 TYPE 03:

FITTING THE VALVE TERMINAL 2-9

Wall fitting (type 03) 2-9

Hat rail fitting (type 03) 2-10

2.3 TYPE 05:

FITTING THE VALVE TERMINAL 2-12

Wall fitting (type 05) 2-12

VIFB8 - 03/05

9809c III

Chapter 3 INSTALLATION

3.1 GENERAL CONNECTION

PRINCIPLES 3-3

Cable selection – RIO cable 3-4

Cable selection – operating voltages 3-4

Connecting the cables to the

plugs/sockets 3-5

3.2 RIO NODE 3-7

Opening and closing the node 3-8

Configuring the valve terminal 3-10

Setting the RIO address 3-11

Setting the RIO baud rate 3-14

3.2.1 Type 03:

Connecting the operating voltages 3-15

Power unit 3-17

Calculating the current

consumption of type 03 3-18

Potential equalization 3-19

Connection example type 03 3-20

3.2.2 Type 05:

Connecting the operating voltages 3-22

Power unit 3-24

Calculating the current

consumption type 05 3-25

Potential equalization 3-26

Connection example type 05 3-27

3.2.3 Connecting the RIO interface 3-29

Fitting the terminating resistor 3-33

VIFB8 - 03/05

IV 9809c

Chapter 4 COMMISSIONING

4.1 BASIC PRINCIPLES OF

CONFIGURATION AND ADDRESSING 4-3

General information 4-3

Switching on the operating voltage 4-4

Calculating the configuration data 4-5

Calculating the number of

inputs/outputs 4-6

Address assignment of the

valve terminal 4-8

Allen-Bradley 4-8

General information (types 03 and 05) 4-9

Basic rule 1 4-10

Basic rule 2 4-13

Basic rule 3 4-13

Address assignment after

extension/conversion 4-14

4.2 ALLEN-BRADLEY 4-16

Assignment of valve terminal

input/output addresses to A-B

I/O addresses 4-17

Addressing facilities with PLC family 4-17

Addressing facilities with SLC-5/02 4-21

VIFB8 - 03/05

9809c V

Chapter 5 DIAGNOSIS AND ERROR TREATMENT

5.1 SUMMARY OF DIAGNOSIS

POSSIBILITIES 5-3

5.2 ON-THE-SPOT DIAGNOSIS 5-4

LED displays 5-4

Node 5-4

Valves 5-6

Input/output modules 5-8

Testing the valves 5-9

Starting the test routine 5-10

Stopping the test routine 5-10

5.3 DIAGNOSIS VIA RIO NETWORK 5-11

5.4 ERROR TREATMENT 5-13

Reaction to faults in the

control system 5-13

Short-circuit/overload at an

output module 5-14

Chapter A TECHNICAL APPENDIX

A.1 TECHNICAL SPECIFICATIONS A-3

A.2 CABLE LENGTH AND

SECTIONAL AREA A-6

Calculating with a graphs A-7

Calculating with a formula A-9

A.3 EXAMPLES OF CIRCUITRY A-11

Operating voltage connection type 03 A-11

Operating voltage connection type 05 A-12

Chapter B INDEX

VIFB8 - 03/05

VI 9809c

GENERAL SAFETY INSTRUCTIONS

Designated use

The valve terminal type 03/05 described in this

manual is designated exclusively for use as

follows:

•for controlling pneumatic and electrical

actuators (valves and output modules)

•for interrogating electrical sensor signals by

means of the input modules.

Use the valve terminal only as follows:

•as designated in the instructions

•in technically faultless condition

•without any modifications.

The specified limit values for pressures, tempera-

tures, electrical data, moments, etc. must be

observed when additional commercially-available

components such as sensors and actuators are

connected.

Please comply also with national and local safety

laws and regulations.

VIFB8 - 03/05 General safety instructions

9809c VII

Target group

This manual is directed exclusively at technicians

who are trained in control and automation technol-

ogy and who have experience in installing,

commissioning, programming and diagnosing pro-

grammable logic controllers (PLC) and field bus

systems.

VIFB8 - 03/05 General safety instructions

VIII 9809c

IMPORTANT USER INSTRUCTIONS

Danger categories

This manual contains instructions on the hazards

which may arise from improper or negligent use of

the valve terminal.

A distinction is made between the following

instructions:

WARNING

This means that injury to human beings as

well as material damage can occur if these in-

structions are not observed.

CAUTION

This means that material damage can occur if

these instructions are not observed.

PLEASE NOTE

This means that this instruction must also be

observed.

VIFB8 - 03/05 General safety instructions

9809c IX

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