Festo CPX-FB38 Bedienungsanleitung

Manual

Electronics

CPX bus node

Type CPX−FB38

Network protocol

EtherCAT

CPX terminal

Manual

562 525

en 0804NH

[733 639]

Contents and general instructions

Festo P.BE−CPX−FB38−EN en 0804NH

Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Edition en 0804NH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Designation P.BE−CPX−FB38−EN. . . . . . . . . . . . . . . . . . . . . . .

Order no. 562 525. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Internet: http://www.festo.com

E−Mail: service_international@festo.com

The reproduction, distribution and utilization of this docu−

ment as well as the comunication of its contents to others

without express authorization is prohibited. Offenders will

be held liable for the payment of damages. All rights re−

served in the event of the grant of a patent, utility module

or design.

Contents and general instructions

II Festo P.BE−CPX−FB38−EN en 0804NH

EtherCAT®is a registered trademark

of Beckhoff Automation GmbH, Verl, Germany

SPEEDCON®is a registered trademark

of PHOENIX Contact GmbH & Co. KG, Blomberg, Germany

TORX®is a registered trademark

of Acument Intellectual Properties, LLC

(Manufacturer: Acument Global Technologies North America,

Sterling Heights, Michigan, USA)

TÜV®is a registered trademark

of TÜV Süd AG, München, Germany

TwinCAT®is a registered trademark

of Beckhoff Automation GmbH, Verl, Germany

VDE®is a registered trademark

of Verbands der Elektrotechnik Elektronik Informations−

technik e.V., Frankfurt am Main, Germany

Contents and general instructions

III

Festo P.BE−CPX−FB38−EN en 0804NH

Contents

Intended use VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Target group VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Notes about the use of this manual IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Important user instructions XI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Installation 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 General instructions on installation 1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Settings of the DIL switches on the bus node 1−7. . . . . . . . . . . . . . . . . . . . . . . . .

1.2.1 Removing and fitting the cover over the DIL switches 1−7. . . . . . . . . . .

1.2.2 Setting the DIL switches 1−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Connecting to the network 1−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.1 General information about EtherCAT networks 1−14. . . . . . . . . . . . . . . .

1.3.2 Overview of connections, network connectors and cables 1−15. . . . . . .

1.3.3 Network interface 1−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.4 Network connection 1−16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 You will then comply with protection class IP65/IP67 1−18. . . . . . . . . . . . . . . . . .

1.5 Pin assignment of power supply 1−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions

IV Festo P.BE−CPX−FB38−EN en 0804NH

2. Commissioning 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 General information 2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Address assignment 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Addressing 2−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.1 Basic rules for addressing 2−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.2 Address assignment after extension or conversion 2−19. . . . . . . . . . . .

2.4 Configuration 2−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.1 Registering slave properties (XML file")

in the configuration program 2−21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.2 Addressing and data access (data objects) 2−28. . . . . . . . . . . . . . . . . . .

2.4.3 CPX terminal configuration using Beckhoff TwinCAT

(EtherCATnetwork configuration) 2−29. . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.4 Linking automation project (PLC project) 2−38

. . . . . . . . . . . . . . . . . . . . .

2.4.5 EtherCAT topology representation 2−40. . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.6 Configuration in the Remote Controller operating mode 2−42. . . . . . . .

2.5 Parameterisation 2−43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.1 Introduction to parameterisation 2−43. . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.2 General prerequisite for parameterisation 2−45. . . . . . . . . . . . . . . . . . .

2.5.3 Methods of parameterisation 2−46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.4 Parameterisation via the Festo Maintenance Tool (method 1) 2−47. . . .

2.5.5 Parameterisation with the handheld unit (method 2) 2−47. . . . . . . . . . .

2.6 Remarks on parameters of the CPX system settings 2−49. . . . . . . . . . . . . . . . . . .

2.6.1 Parameterisation of the Fail safe mode 2−49. . . . . . . . . . . . . . . . . . . . . .

2.6.2 CPX−FB38−specific process of start parameterisation

during switching on (system start) 2−51. . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 Application example for the parameterisation 2−53. . . . . . . . . . . . . . . . . . . . . . . .

2.8 Checklist for starting up the CPX terminal 2−54. . . . . . . . . . . . . . . . . . . . . . . . . . .

2.9 Bus node replacement 2−56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions

Festo P.BE−CPX−FB38−EN en 0804NH

3. Diagnosis 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Overview of diagnostic possibilities 3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Diagnostics via LEDs 3−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.1 EtherCAT operating status display (LED run),

EtherCATerror(LEDError),connection status

(LEDs L/A2, L/A1) 3−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.2 Fault displays of the LEDs for system diagnosis

(LED PS, PL, SF, M) 3−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Diagnostics via status bits 3−13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Diagnostics via the I/O diagnostic interface (STI) 3−15. . . . . . . . . . . . . . . . . . . . .

3.5 Diagnosis via EtherCAT 3−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.1 Basic information 3−17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.2 Fail safe behaviour (Fail safe settings) 3−18. . . . . . . . . . . . . . . . . . . . . . .

3.5.3 Fault types 3−20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Technical specifications of bus node CPX−FB38 A−3. . . . . . . . . . . . . . . . . . . . . . .

B. Index B−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions

VI Festo P.BE−CPX−FB38−EN en 0804NH

Contents and general instructions

VII

Festo P.BE−CPX−FB38−EN en 0804NH

Intended use

The field bus node type CPX−FB38 described in this manual

has been designed exclusively for use as a slave (I/O device

or Box") in an EtherCAT network.

The CPX terminal must only be used as follows:

asdesignated in industrial applications

inoriginal condition without modification (only the con

versions or modifications described in the documentation

supplied with the product are permitted).

infaultless technical condition.

The maximum values specified for pressures, temperatures,

electrical data, torques etc. must be observed.

If additional commercially available components such as

sensors and actuators are connected, the specified limits for

pressures, temperatures, electrical data, torques, etc. must

not be exceeded.

Also observe the standards specified in the relevant chapters,

as well as national and local laws and technical regulations.

Warning

·In order to provide the electric power supply, use only

PELV circuits as per IEC/DIN EN 60204−1 (Protective

Extra−Low Voltage, PELV).

Take into account also the general requirements for PELV

circuits as per IEC/DIN EN 60204−1.

·Use only power packs which guarantee reliable electrical

isolation of the operating voltage as per IEC/DIN

EN60204−1.

Contents and general instructions

VIII Festo P.BE−CPX−FB38−EN en 0804NH

Protection against electric shock (protection against direct

and indirect contact) is ensured in accordance with IEC/DIN

EN 60204−1 (electrical equipment of machines, general

requirements) by using PELV circuits.

If implementing an emergency stop function, note the

measures listed in the sections 2.5.1, 2.8 and 3.1.

Target group

This manual is intended exclusively for technicians trained in

control and automation technology, who have experience in

installing, commissioning, programming and diagnosing

programmable logic controllers (PLC) and Fieldbus systems.

Service

Please consult your local Festo repair service if you have any

technical problems.

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