FILL-RITE FR3200 Series Betriebsanleitung

IMPORTANT! Removal of the bypass valve in the FR3210 requires special attention;

please adhere to the following procedure to minimize the possibility of damaging the

pump housing during the removal and reinstallation process

Bypass Valve Service Procedure

WARNING! Disconnect electrical power and relieve any pressure in the lines prior to

servicing this pump! Failure to do so can result in damage to the equipment and

personal injury or death!

FR3200 Series Hi Flow DC Pump Service Instructions

The bypass valve is located inside the pump housing

(Figure 1)

It is accessed through the inlet and outlet openings, and

consists of three main components (Figure 2):

A Bypass Valve Retainer

B Bypass Valve Spring

C Bypass Valve

Figure 2

Figure 1

The bypass valve is located inside the pump

housing It is accessed through the inlet and

outlet openings

The bypass valve consists of three components

(Figure 3):

A Bypass Valve Retainer

B Bypass Valve Spring

C Bypass Valve

Replacing t e Bypass Valve:

1) Disconnect all electrical connections

2) Relieve all pressure and drain fluid from the

fittings, hose, and nozzle; remove hose,

nozzle, and fittings

3) Unbolt the pump from the bung adapter

4) Using a blunt object approximately 4” long (i e

a deep well socket on an extension) inserted

in the inlet opening, push the bypass valve

firmly in place against the seat it seals on

(Figure 3)

5) While holding the Bypass Valve firmly in place

with the socket, insert needle nose pliers (at

least 4” long) into the outlet opening and grasp

the Bypass Valve Retainer (Figure 3)

6) Push the Bypass Valve Retainer down slightly

and rotate the retainer 90 degrees counter-

clockwise This will align the slot in the retainer

with the key on the valve, allowing you to

remove the retainer (Figure 4)

Servicing t e Bypass Valve (cont’d)

Figure 3

Deep well socket on extension

Figure 4

Re-Installation of t e Bypass Valve (cont’d)

The Valve Retainer requires a push and turn motion to

be installed Needle nose pliers at least 4” in length

are required for this procedure

1 Using needle nose pliers, place the Bypass Valve

Retainer on top of the Bypass Valve Spring

Carefully align the slot in the top of the Bypass

Valve Retainer with the locking tab* on top of the

Bypass Valve (Figure 5)

2 Push the Bypass Valve Retainer down over the

locking tab on the Bypass Valve Push the

Retainer down (compressing the spring) until it is

completely below the locking tab (Figure 6)

Figure 5

Figure 6

3 Rotate the Bypass Valve Retainer 90 degrees

clockwise and allow the spring to gently push it

back up to contact the locking tab The locking tab

MUST be seated in the indentation in the Bypass

Valve Retainer (Figure 7)

*Locking tab

Figure 7

WARNING! It is critical that the locking tab

be seated in the indentation in the Bypass

Valve Retainer as illustrated Failure to do

so can cause the Retainer to come off when

operating in bypass mode, potentially

damaging the pump, or ejecting upward

through the pump outlet while servicing

IMPORTANT! Use of a small flashlight will

help you better see and more easily align

the components in this task

WARNING! Always wear eye protection

anytime you look into the Pump Outlet; a

miss-positioned or improperly installed

Valve Spring Retainer can pop up

unexpectedly

DC000883-000

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