FIORENTINI DELUXE 55-60 Gebrauchsanweisung

ING. O. FIORENTINI S.p.A.

INDUSTRIAL CLEANING MACHINES

AUTOSCRUBBER MACHINE

MOD. DELUXE 55-60

OPERATING INSTRUCTIONS

AND MAINTENANCE

INDEX

GENERAL INFORMATION

1.1. Used symbols…………………….…….........................……......……….page

1.2. Notes................................................…………...…………......……….......…...….........

1.3. Manual references......…………………………....…...………….....………….…………

1.4. Warranty..............................................................…….……...…………...….…...........

1.5. Conformity declaration......................................…………...........………….…...………

SUPPORT FEATURES AND SPECIFICATIONS

2.1. Identification………………......…...............................….…………….….…….........….

2.2. Description and components……………...……………………………….…….…......…

2.3. Specifications................................…........……………………….....…........…………...

SECURITY

3.1. Correct use…………..………....……………....…....……………….....…………......…..

3.2. Misuse…………………………………………………………………..……………………

3.3. Recommended equipment…………………………………………………………………

3.4. Operators status..............……………….......……………...………….............…………

3.5. Protection and alarm systems…………..................…...…………..........……………...

3.6. Safety devices...............................................…………..….…....…………………........

3.7. Diagnostic signalling of safety………………………………………….………………….

3.8. Residual dangers……………………………………………...……………………………

3.9. Safety signals………………………………………………..……………………………...

INSTRUCTIONS FOR STARTING AND USE

4.1. Transport and handling.................….....................…....………….….….…......……….

4.2. Storage..............................................…………….…………..................………………

4.3. Instructions to unpack the machine...........................……………………........…...…..

4.4. Handle the unpacked machine….….…..........………………………..……........………

4.5. Installation…...............................................................………………..……...........…...

4.5.1. Batteries installation …..........……..….......……………….…...….….........…....…...

4.5.2. Charger installation …………………………………………………………………….

4.6. Control devices……………………………………………………………………………...

4.6.1. Control bridge……………………………………………………………………………

4.7. Functioning…………………………………………………………………………………..

4.7.1. Starting and machine preparation…………………………………………….……….

4.7.2. Choice of detergent……………………………………………………………………..

4.7.3. Regulation of driving position…………………………………………….……………

4.7.4. Rudder pedals functions………………………………………………………………..

4.7.5. Regulation of detergent solution………………………………………………………

4.7.6. Squeegee adjustment…………………………………………………………………

4.7.7. Water discharge…………………………………………………………………………

4.7.8. Regulation of scrubbing width…………………………………………………………

4 .7.9. Brushes replacement…………………………………………………………………..

4.7.10. Squeegee blades replacement……………………………………………………….

Congratulations for your choice!

FIORENTINI S.p.A. thanking you for the preference to our product, would like to remind you that

FIORENTINI’s S.p.A. production covers manufacture and marketing of industrial cleaning machines

and is currently a Leading industry in this sector .

Our tradition and competence guarantee technical quality of your choice; actually all our products are

being built first quality materials through criteria that can give reliability, solidity and functionality

satisfying every kind of customers.FIORENTINI has recently obtained the quality system certificate

conforming to the requirements of UNI EN ISO 9001:2000.

We wish therefore inviting you to contact us, unhesitatingly,for every kind of request, as technical or

commercial; we’ll be pleased to be at your disposal for any information you may need.

MAINTENANCE

5.1. Maintenance tabel…………………..……………..................….....…..…………...........

5.2. Battery maintenance………………………………………………………………………..

5.2.1. Hydrometry………...…………………………………………………………………….

5.2.2. Water filling up...………………………………………………………………………...

5.2.3. Charging limits…………………………………….….…………………………………

5.2.4. Off duty or inactive batteries…………………………………………………………...

5.2.5. Technical features of the charger………..……………………………………………

5.2.6. Batteries disposal………...……………………………………………………………..

5.3. Maintenance of suction motor……………………………………………………………..

5.4. Electrical equipment checking…………………………………………………………….

5.5. Table about tests to be carried out……………..…………………………………………

5.6. Maintenance register……………………………………………………………………….

TECHNICAL ASSISTENCE

6.1. Servicing addresses…………….............…………..................……………..................

6.2. Verbal claim…….…………………………..…………...………………….…............

6.3. Spare parts list………………………………………………………………………………

GENERAL INFORMATION

DELUXE 55-60

Rev. 00 del 05/07/04

4/36

1. GENERAL INFORMATION

1.1. USED SYMBOLS

This symbol is used to quote the attention of the operator on procedures orprecautionsto

be followedtoavoid damagesto usersor to thesupport

This symbol is used to quote the attention of the operator on general informations

1.2. NOTES

1.4. MANUAL REFERENCES

This manual deals exhaustively with all necessary arguments for easy and safe use of the machine, as

recommended by European Directives about product security.

Consequently we recommend to all authorised operators to use it of reading attentively this manual in every

part and carefully applying everithing indicated, asking for explanations to FIORENTINI in case of doubt.The

manual must also be used as referring documentation each time it needs to remind a procedure or operation

or to train new operators.

For publishing reasons, pictures and drawings can look different from reality however without showing

meaning doubts.

Special symbols and bold type and/or sloping remind the attention of the reader on remarkable information,

particularly for safety.

Index of review is reported, each single page, at the bottom. List of revised pages can be found to the end of

the manual.

1.4. WARRANTY

Terms and conditions of warranty are stated to the following points if not differently specified in the order

confirmation.

OBJECT OF WARRANTY

The autoscrubber hasbeen conceived and built for a long-term use without relevant problems; anyway, in

case of anomalies during the warranty periode, FIORENTINI Co. is engaged to repair and/or substitute for

free parts which have shown early brakage or wear and tear caused by defective materials, working defects

or imperfect assembly.

Warrantyis notgiven for parts which earlybrakage or wear and tear are due to:

This manual is property of FIORENTINI S. p. A.

mechanic, electronic or whatever means,without permission of manufacturer.It’s been

made in one original copy unless differently specified in order place.

Manual is delivered with relative machine, of whom it constitutes integral part, and it has to be given in case

of transfer of the machine too.We remind to put it in a safe place and keep it for all the machine lifetime.

Purchaser is responsible to show it to qualified people. Incaseoflossaskfora duplicatetoFIORENTINICo..

FIORENTINI decline every responsability for any kind of possible damages caused by persons and/or things

due to non-observance of instructions in this manual.

FIORENTINI reserves the right to introduce in every moment and without notice all the technical and

commercial changes useful considered.Therefore data and information reported could have changes and/or

updating notes.

GENERAL INFORMATION

DELUXE 55-60

Rev. 00 del 05/07/04

5/36

Non-respect of instructions included in this manual;

Breaking and/or changes made up without FIORENTINI’s approval;

Not-use of genuine wear parts;

Interventions made up by unauthorised personnel;

Maintenance missing;

Natural calamities.

WARRANTY TERMS

The Ing.O.Fiorentini S.p.A. general terms conditions also apply to the warranty.

The manufacturer cannot be held responsible in any way for damages resulting from unauthorised

modifications made to the appliance, from the use of unsuitable brushes and accessories and after use of

the device other than that intended.

EXCLUSIONS

Warranty does not cover normal wear parts and materials (brushes, squeegee blades, etc…), and those

parts of whom is impossibile to define lifetime in advance.

APPLICATION MODES

In order to establish anomalies causes, so that warranty could be applied, is necessary that defective

components must be sent to FIORENTINI. Repairing or substituting works under warranty will be, by

FIORENTINI’s opinion, made in its own workshop, or by third party on place. Works on place, are supplied

with customer’s energy sources and exceptional equipment to repairing if necessary.

INTERVENTION DEMANDS

Possibile intervention demands have to be addressed to the technical assistence service of FIORENTINI Co.

in writing or by phone, just after a attentive analysis of fault and of causes, so that it would be necessary to

report to the agent the following data:

Machine model, get from the relative label (point 2.1.);

number, get from the relative label (point 2.1.);

detailed description of defect and the way it happened;

controls and/or regulations made;

code number and position of possibile defective component, deduced from spare parts list;

Components recognized under warranty are delivered ex works; those ones being substituted are property of

FIORENTINI Co..

GOODS TO BE RETURNED

In case of goods to be returned for warranty replacement, it is necessary to have a written acceptance from

FIORENTINI technical department before sending them.

All defective parts must be carefully packed in order to avoid further damages during transport.

Goods must be shipped ex-warehouse and followed by :

serial number of the equipment where they were installed on;

item code of the defective part;

detailed description of the defect and of the condictions where it happened.

In case of defective electric or electronic goods, please return them separately from other materials,

in order to help us in dividing dangerous wastegoods and recicle the (RAEE) as DER 2002/96/CEE LOW.

The relative label missing will involve the loss of any kind of warranty.

1.5. CONFORMITY DECLARATION

Conformity declaration is consigned with the support and the manual of operating and maintenance

instructions.

GENERAL INFORMATION

DELUXE 55-60

Rev. 00 del 05/07/04

6/36

SUPPORT FEATURES AND SPECIFICATIONS

DELUXE 55-60

Rev. 00 del 05/07/04

7/36

2. SUPPORT FEATURES AND SPECIFICATIONS

2.1. IDENTIFICATION

The autoscrubber machine ca be identified with an adesive label put on the protection carter in the backside

of the machine which will clearly report the data referring to “CE” marking.

The label has never to be removed and should be always kept legible. In case of

damaging it’s necessary to ask for a duplicate.The autoscrubber machine cannot be

commercialized without the label.

2.2. DESCRIPTION AND COMPONENTS

The autoscrubber machine DELUXE 55-60 has been designed for treatment of flat areas through washing

and following process of water drying. The power supply is furnished of a series of accumulator batteries,

that charge all the engines and the electrical controls.

The machine, depending on the model, can be supplied with one or two rotating brushes having in charge,

assisted by water and detergent action, to wash the areas.As the machine advances the brush in the back

(squeegee), touching the floor take the water that,at the same time, is aspired and piped in the recovery

tank.

The testboard controles some of the functions of the machine and put at the operator’s disposal a signalling

system, through lighting leds, of the remaining charge of the battery. With the testboard is possible to carry

out the following functions:

to start the washing brushes;

to start the suction motor;

to switch on and off the machine;

The bearing structure of the machine is made of a steel zinc-plated chassis or in stainless steel, so that to

avoid oxidation problems which could compromise the reliability of the machine.

PICTURE N° 2

2.1

SUPPORT FEATURES AND SPECIFICATIONS

DELUXE 55-60

Rev. 00 del 05/07/04

8/36

The main components of the machine are:

steel zinc-plated chassis or stainless steel;

solution tank in plastic PE-HD;

recovery tank in plastic PE-HD complete with pipino flexible system of suction and drainage;

a set of batteries placed in the recovery tank space;

rotatine brushes;

suction system (squeegee);

one free caster-wheel;

two traction wheels;

driving unit;

FIORENTINI Co., taking care of new safety rules in CE comunity , has manufactured the machine following

safety and health rules of the CE normaty. High quality material used, high tecnology and Fiorentini

experience allowed to have performant machine .

Each machine is inspected during the manufacturing time and the final check is done before shipping out the

machine.

SUPPORT FEATURES AND SPECIFICATIONS

DELUXE 55-60

Rev. 00 del 05/07/04

9/36

2.3. TECHNICAL DESCRIPTION

DIMENSIONAL

CHARACTERISTICS

DELUX 55

1 Brush

DELUX 55

2 Brushes

DELUX 60

LENGHT

1350 mm

1180 mm

1300 mm

WIDTH BRUSH COVER

595 mm

615 mm

710 mm

HEIGHT

1040 mm

No.BRUSHES

N° 1 x Ø 550 mm

N° 2 x Ø 265 mm

N° 2 x Ø 305 mm

BRUSH PRESSURE

20 –35 Kg

BRUSH RPM

160 rpm/min.

WORK WIDTH

550 mm

600 mm

SQUEEGEE WIDTH

750 mm

850 mm

OPERATION

WALK BEHIND

SOULUTION TANK IN

POLYETHYLENE

48 lt

RECOVERY TAMK IN

POLYETHYLENE

55 lt

FRONT WHEELS DIAMETER

N° 2 x Ø 160 mm

REAR WHEEL DIAMETER

N° 1 x Ø 80 mm

TRACTION

ELECTRIC

WEIGHT W/O BATTERIES

105 Kg

BATTERY COMPARTMENT

SIZE (LxWxH)

360 x 330 x 260

ELECTRIC CHARACTERISTICS

VOLTAGE

24 V (2x12V –140

Amp/h)

24 V (2x12V –

140 Amp/h)

24 V (2x12V –

140 Amp/h)

BRUSH GEARMOTOR

N°1 x 24V 500W

N°2 x 24V 200W

N°1 x 24V 650W

TRACTION MOTOR

24 V - 130 W

SUCTION MOTOR

24 V - 550 W

FUNCTIONAL CHARACTERISTICS

SQUEGEE LIFT CONTROL

LEVER

BRUSH LIFT CONTROL

FOOT PEDAL

PERFORMANCES

WATER LIFT

1800 mm/H2O

FORWARD RUNNING

SPEED

0 ÷ 4 km/h

MAX SLOP

10 %

HOUR SCRUBBING m²/h

2100 m²/h

2400 m²/h

AUTONOMY

5 h

ECOLOGIC CHARACTERISTICS

NOISE AT DRIVER’ EAR

< 72 dB

VIBRATION AT OPERATOR’S

ARM

< 2.5 m/sec2

SUPPORT FEATURES AND SPECIFICATIONS

DELUXE 55-60

Rev. 00 del 05/07/04

10/36

The above characteristics are not a must for the manufacturer so they can be changed

without any notice .In any case ING.O.FIORENTINI Co. Is always at disposal for any

information ( 7.1.).

MEASUREMENT UNIT CONVERSION

Lenght

1 inch = 1” = 25,4 mm

Power

1 kW = 1,36 CV = 1,34 BHP

Temperature

T (K) = t (°C) + 273 / t (°F) = 1,8 t (°C) + 32

Pressure

1 bar =100 kPa = 14,5 psi

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