Fisher PRO-CASTER Bedienungsanleitung

Lit. No. 94867

June 1, 2002

CAUTION

Read this manual and engine owner,s manual

before installing or operating the spreader.

This manual is for FISHER®PRO-CASTER™ Hopper Spreaders with serial numbers

0126 and higher.

Regular and High Capacity

PRO-CASTER™

Hopper Spreader

Installation Instructions

TABLE OF CONTENTS

SAFETY INFORMATION ......................................................................................................................................... 1

Before You Begin .............................................................................................................................................. 1

Torque Chart ..................................................................................................................................................... 2

Gasoline Warning Label .................................................................................................................................... 3

Warning/Caution Label ...................................................................................................................................... 3

LOADING ................................................................................................................................................................ 4

Certification ....................................................................................................................................................... 4

Material Weights ............................................................................................................................................... 4

Regular Capacity Load Weight .......................................................................................................................... 4

High Capacity Load Weight ............................................................................................................................... 4

SPREADER MOUNTING INSTRUCTIONS ............................................................................................................ 5

Mounting the Spreader onto the Vehicle ............................................................................................................ 5

CHUTE ATTACHMENT INSTRUCTIONS ............................................................................................................... 7

Chute Assembly ................................................................................................................................................ 7

WIRING INSTRUCTIONS ....................................................................................................................................... 8

Wiring Instructions ............................................................................................................................................ 8

Vehicle Harness Installation .............................................................................................................................. 8

HARNESS PLUG AND HOOK INSTRUCTIONS ..................................................................................................... 9

CHOKE ADJUSTMENT PROCEDURE ................................................................................................................. 10

Tecumseh Choke Adjustment Procedure ........................................................................................................ 10

Honda Choke Adjustment Procedure .............................................................................................................. 10

HYDRAULIC UNIT INSTALLATION INSTRUCTIONS ........................................................................................... 11

Hydraulic Unit Installation ................................................................................................................................ 11

Pump .............................................................................................................................................................. 11

Hydraulic Reservoir Installation ....................................................................................................................... 11

Cab Control Valve Installation ......................................................................................................................... 11

Hydraulic Motor Plumbing ............................................................................................................................... 11

DUAL HYDRAULIC CIRCUIT DIAGRAM .............................................................................................................. 12

FINAL ADJUSTMENTS ......................................................................................................................................... 13

Drive Belt and Conveyor Chain ....................................................................................................................... 13

Final Checklist ................................................................................................................................................. 13

June 1, 2002 Lit. No. 94866/94867

Lit. No. 94866/94867 1 June 1, 2002

SAFETY INFORMATION

WARNING

Overloading could result in an accident or

damage. Do not exceed GVWR or GAWR ratings

as found on the driver-side door cornerpost of

the vehicle. See Loading Section to determine

maximum volumes of spreading material.

Before You Begin

Park the vehicle on a level surface, place shift lever in

PARK or NEUTRAL and set the parking brake. Turn off

the engine and remove keys.

NOTE: Identifies tips, helpful hints and

maintenance information the owner/operator

should know.

WARNING

• Driver to keep bystanders minimum of 25 feet

away from operating spreader.

• Before working with the spreader, secure all

loose-fitting clothing and unrestrained hair.

• Before operating the spreader, verify all safety

guards are in place.

• Before servicing the spreader, wait for

conveyor and spinner to stop.

• Do not climb into or ride on spreader.

CAUTION

Indicates a situation that, if not avoided, could

result in damage to product or property.

CAUTION

If rear directional, CHMSL light or brake

stoplights are obstructed by the spreader, the

lights shall be relocated, or auxiliary directional

or brake stoplights shall be installed.

CAUTION

Disconnect electric and/or hydraulic power

before servicing or performing maintenance.

NOTE: Lubricate grease fittings after each use.

Use a good quality multi-purpose grease.

CAUTION

DO NOT leave unused material in hopper.

Material can freeze or solidify, causing unit to not

work properly. Empty and clean after each use.

•Do not operate a spreader in need of

maintenance.

•Before operating the spreader, reassemble any

parts or hardware removed for cleaning or

adjusting.

•Before operating the spreader, remove

materials such as cleaning rags, brushes, and

hand tools from the spreader.

•Before operating the spreader, read the engine

owner’s manual.

•While operating the spreader, use auxiliary

warning lights, except when prohibited by law.

•Tighten all fasteners according to the Torque

Chart. Refer to Torque Chart for the

recommended torque values.

CAUTION

WARNING

Indicates a potentially hazardous situation that,

if not avoided, could result in death or serious

personal injury.

CAUTION

During the hopper spreader installation we

recommend the addition of an OSHA compliant

Backup Alarm. This alarm is required for OSHA

governed employers.

WARNING

Do not install this product in deployment path

of an air bag. Refer to vehicle manufacturer’s

manual for air bag deployment area(s).

WARNING

Hydraulic oil under pressure could cause skin

injection injury. If you are injured by hydraulic

oil, get medical attention immediately.

June 1, 2002 2 Lit. No. 94866/94867

SAFETY INFORMATION

CAUTION

Batteries normally produce explosive gases

that can cause personal injury. Therefore, do

not allow flames, sparks, or lit tobacco to come

near battery. When charging or working near a

battery, always cover your face and protect

your eyes, and also provide ventilation.

• Batteries contain sulfuric acid that burns skin,

eyes, and clothing.

• Disconnect the battery before removing or

replacing any electrical components.

WARNING

Gasoline is highly flammable and gasoline

vapor is explosive. Never smoke while working

on vehicle. Keep all open flames away from

gasoline tanks and lines. Wipe up any spilled

gasoline immediately.

When tightening fasteners, refer to Torque Chart for

the recommended fastener values.

Torque Chart

1 - 8 220 583 893

PER INCH

FASTENER TORQUE

7/8 - 9

3/4 - 10

5/8 - 11

9/16 - 12

1/2 - 13

7/16 - 14

3/8 - 16

5/16 - 18

1/4 - 20

DIAMETER-

THREADS

591

370

225

165

115

150

378

250

150

110

GRADE

(FT- B)

G2 G5

M 10

M 8

M 6

M 16

M 14

M 12

155

METRIC GRADE 8.8 (FT- B)

Lit. No. 94866/94867 3 June 1, 2002

SAFETY INFORMATION

Gasoline Warning

Label (on Engine

Cover)

Please become familiar with the Warning

and Caution labels on the spreader!

Warning/Caution Label

68595

WARNING CAUTION

 DO NOT EXCEED GVWR OR GAWR WITH SPREADER AND OAD.

 TURN OFF SPREADER BEFORE FI ING, ADJUSTING, OR C EANING.

 BYSTANDERS TO STAY A MINIMUM OF 25 FEET AWAY FROM

OPERATING SPREADER.

 DO NOT C IMB INTO OR RIDE ON SPREADER.

 KEEP HANDS, FEET, C OTHING AWAY FROM MOVING CONVEYOR

AND SPINNER.

 READ OWNER'S MANUA AND ENGINE MANUA BEFORE

OPERATING OR SERVICING SPREADER.

 EMPTY AND C EAN SPREADER AFTER EACH USE.

Gasoline Warning Label

W65097/F9131

WARNING

Gasoline is flammable.

 Turn off engine and allow it to cool before filling gas tank.

 DO NOT smoke or use open flame within 25 feet of spreader.

 Allow spilled gas to evaporate completely before starting engine.

 Gasoline engine produces poisonous gases while running.

DO NOT operate in an enclosed area.

 Gasoline engine has hot and moving parts that can cause injury. Use care

when working with or near the gasoline engine and its parts.

 Shut off engine when not in use, even for short periods of time, to avoid

damage to equipment or property.

Warning/Caution Label

June 1, 2002 4 Lit. No. 94866/94867

32.5

24

12

0.7

Cu. Yd.

2.0

Cu. Yd.

3.3

Cu. Yd.

10 Spreader

8 Spreader

0.5

Cu. Yd.

1.6

Cu. Yd.

2.6

Cu. Yd.

0.44

Cu. Yd.

.88

Cu. Yd.

1.6

Cu. Yd.

26.5

18

12 1.0

Cu. Yd.

0.5

Cu. Yd.

2.0

Cu. Yd.

8 Spreader

7 Spreader

This Manual covers vehicles which have been

recommended for carrying the hopper spreader.

Please see your local dealer for proper vehicle

applications.

Regular Capacity Load Volume

WARNING

Overloading could result in an accident or

damage. Do not exceed GVWR or GAWR

ratings as found in the driver-side cornerpost

of the vehicle.

High Capacity Load Volume

Material Density

(lb. per cubic yd.)

Fine Salt - Dry 1,350

Coarse Salt – Dry 1,215

Coarse Sand – Dry 2,700

Coarse Sand – Wet 3,240

Cinders 1,080

Material Weights

Certification

NOTE: All new untitled vehicle installations

require National Highway Traffic Safety

Administration (NHTSA) Altered Vehicle

Certification Labeling. Installer to verify struck

load of snow or ice control material does not

exceed vehicle GVWR or GAWR ratings.

Lit. No. 94866/94867 5 June 1, 2002

SPREADER MOUNTING INSTRUCTIONS

Mounting the Spreader onto the Vehicle

1. Remove the tailgate from the truck.

2. Lift the spreader. See appropriate instructions

below.

NOTE: Periodically through the snow season,

verify the mounting devices are secure.

WARNING

Before lifting, verify hopper is empty of

material. The lifting device must be able to

support the spreader’s weight.

Regular Capacity: Lift spreader by hooking the loop

located on rear cross channel inside hopper.

NOTE: The loop is located at the approximate

balance point of the spreader. The balance point

may vary with engine fluid levels, battery, top

screen, or residual material in hopper.

High Capacity: Lift spreader by hooking all four loops

located at the corners of the hopper.

Loops

Lifting Loop

(Continued on next page.)

June 1, 2002 6 Lit. No. 94866/94867

SPREADER MOUNTING INSTRUCTIONS

Mounting the Spreader onto the Vehicle

(Continued)

3. Before lowering the spreader, place lengths of

lumber (2" x 4" x 48" minimum) under the side ribs.

By elevating the spreader off of the vehicle, it is

easier to remove excess material that accumulates

under the spreader.

4. Center the spreader on the vehicle with the end of

the spreader sills 11" to the rear of the nearest

vertical obstructions (bumper, trailer hitch, etc.).

5. Measure the distance from the front of the

truckbed to the sills and make a spacer to place

between the bed and the rails.

6. Bolt the spreader to the vehicle frame through the

lengths of lumber using the holes located at each

lower support leg. Use 1/2" hardware as required

by vehicle application. If 2 x 4’s are not directly

over the truck box supports the truckbed must be

braced to the frame to prevent buckling or

deforming the truckbed.

WARNING

Spreader shall be bolted to vehicle frame. Do

not rely on the tie-down chains alone to hold

spreader in vehicle.

Fit

Ve .

11.5

Min.

Heig t

Fit to ve icle

(d)

(w)

Spacer

Ends of Sills

Side Ribs

2" x 4" Boards

Lit. No. 94866/94867 7 June 1, 2002

CHUTE ATTACHMENT INSTRUCTIONS

Chute Assembly

1. Remove the conveyor guard from the engine

base.

2. Remove the shaft guard from the chute.

3. Remove the spinner coupling bolt and move the

spinner coupling slightly down the shaft.

3. Loosely attach the chute assembly using four

3/8" x 1" carriage bolts, flat washers, lock

washers, and nuts (supplied with the chute) with

the heads of the bolts on the inside of the chute.

4. Align the spinner shaft with the gearbox output

shaft. Once the shafts are aligned, move the

spinner coupling over both shafts and insert the

bolt and tighten the locknut.

5. Tighten the 3/8" nuts on the chute mounting bolts

according to the Torque Chart.

6. Replace the conveyor and shaft guards.

Shaft Guard

Spinner Coupling Bolt

Spinner Coupler

Chute Mounting Hardware

June 1, 2002 8 Lit. No. 94866/94867

WIRING INSTRUCTIONS

Vehicle Harness Installation

All spreaders are shipped from the factory with the

spreader harness wired to the engine, clutch, and

electric throttle.

NOTE: Use dielectric grease on all electrical

connections.

CAUTION

Before drilling any holes, check both sides of

the material for any wires, fuel lines, fuel tanks,

etc. that may be damaged by drilling.

Wiring Instructions

To properly wire the hopper spreader, please adhere to

the following recommended installation sequence.

1. Install either the Spreader or Vehicle Battery Kit

per the instructions included with the kit.

2. Install the vehicle harness included with the

spreader per the following instructions.

3. Install the cab control per the instructions included

with the cab control.

1. Plug the vehicle harness into the spreader harness.

2. Lay out a path for routing the vehicle harness into

the cab of the truck. Make sure the vehicle harness

avoids any hot or moving parts of the truck.

Routing will vary from truck to truck.

3. Identify a convenient location for the cab control

that can be reached by the harnesses and wiring.

4. Drill a 5/8" hole in the firewall so that the vehicle

harness can reach the desired cab control location.

5. Insert the rubber grommet into the hole.

6. Route the harness to the desired location.

7. Secure the vehicle harness to the truck. Verify that

the harness cannot drop onto the road when it is

disconnected from the spreader.

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