Flex-Pro A2V24-ND Bedienungsanleitung

FLEX-PRO

Peristaltic Metering Pump

SERIES A2

Operating Manual

system

TFD

Tube Failure Detection

Exclusive:

TWO-YEAR

WARRANTY

ProSeries

Protected by Patents: 7,001,153;

7,284,964; 4,496,295

and other patents pending

Patent No. 7,001,153 & 7,284,964

CERTIFIED FINAL DOCUMENT

CALL 1-800-577-8111 FOR SALES AND SUPPORT

CLICK HERE TO RETURN TO WEBSITE

Page 2

1.0 Introduction

Congratulations on purchasing the Flex-Pro variable speed Peristaltic Metering Pump. A peristaltic pump is a type

of positive displacement pump used for pumping a variety of fluids.

Your Flex-Pro pump is pre-configured for the tubing that shipped with your metering pump. The tubing assembly

has an Identification number printed for easy re-order.

Please Note: Your new pump has been pressure tested at the factory with clean water before shipping. You may

notice trace amounts of clean water in the pre-installed tube assembly. This is part of our stringent quality assur-

ance program at Blue-White Industries.

Flex-Pro

TABLE OF CONTENTS

Section Heading Page

1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.1 Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1 Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.0 Features.. ... ... ... ... ... ... ... ... ... ... ... ... ... ...5

3.1 Agency Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.0 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.1 Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.2 Dimensions... ... ... ... ... ... ... ... ... ... ... ... ... ...6

4.3 Installing the Discharge Injection Fitting and Suction Strainer . . . . . . 7

5.0 Input Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6.0 How to Operate Flex-Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7.0 Pump Output Speed Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

8.0 Contact Closure Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

9.0 Set FVS (flow verification system) . . . . . . . . . . . . . . . . . . . . . . . . . . 11

10.0 Pump Tube Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

11.0 TFD (tube failure detection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

12.0 Alarm relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

13.0 Reverse Rotor Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

14.0 How To Maintain the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

15.0 Tube Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

16.0 A2 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

CALL 1-800-577-8111 FOR SALES AND SUPPORT

CLICK HERE TO RETURN TO WEBSITE

Page 3

1.1 Available Models

Flex-Pro

Tygothane A2 Tube Pumps

Meets FDA criteria for food | Resistant to oils, greases and fuels

GPH

.04 - 3.5

.07 - 7.29

.17 - 17.44

LPH

.13 - 13.2

.27 - 27.6

.66 - 66

ML/Min

2.2 - 220

4.6 - 460

11 - 1100

RPM

125

115V AC

A2V24-GE

A2V24-GG

A2V24-GH

230V AC

A2V25-GE

A2V25-GG

A2V25-GH

220V AC

A2V26-GE

A2V26-GG

A2V26-GH

Gore Style 400, A2V Tube Pumps

Meets FDA criteria for food | Superior chemical resistance

LPH

.56 - 56.4

230V AC

A3V25-VH

115V AC

A3V24-VH

GPH

.15 - 15

220V AC

A3V26-VH

ML/Min

9.4 - 940

RPM

125

Norprene A2V Tube Pumps

Meets FDA criteria for food | Excellent chemical resistance | CIP | SIP

LPH

.42 - 42

.05 - 5.4

230V AC

A2V25-ND

A2V25-NH

115V AC

A2V24-ND

A2V24-NH

GPH

.11 - 11.1

.01 - 1.4

220V AC

A3V26-ND

A2V26-NH

ML/Min

7 - 700

09 - 90

Feed Rate

RPM

125

Max

Speed A3 Model Numbers

PSI (bar)

65 ( )

4.5

Max

Pressure

PSI (bar)

125 (8.6)

PSI (bar)

65 (4.5)

Max

Temperature

F (C)

185 (85)

F (C)

130 (54)

F (C)

130 (54)

Norprene Chemical A2V Tube Pumps

Meets FDA criteria for food | Excellent chemical resistance | Extra long life at low pressures

LPH

.41 - 126

230V AC

A3V25-TH

115V AC

A3V24-TH

GPH

.10 - 10.8

220V AC

A3V26-TH

ML/Min

6.8 - 680

RPM

125

PSI (bar)

50 (3.4)

F (C)

130 (54)

* Inlet/outlet connection type

S = 3/8” OD x 1/4” ID tubing compressions type connections

M = ½” male NPT

C-= 3/4” tri-clamp connections

!The Flex-Pro Pump’s motor speed is linear over the entire 1% to 100% adjustment range.

!Output versus pressure is nearly linear in all models. Larger tubes exhibit greater losses.

!For optimum tube life, specify the pump to operate at the lowest possible RPM and pressure.

CALL 1-800-577-8111 FOR SALES AND SUPPORT

CLICK HERE TO RETURN TO WEBSITE

Page 4

2.0 Specifications

Wetted components: Non-Wetted components:

2.1 Materials of construction

Flex-Pro

Motor speed adjustment range 100:1:

1.0% - 100% motor speed

Motor speed adjustment resolution:

0.1% increments

Maximum viscosity:

12,000 Centipoise

Maximum suction lift:

30 ft. Water, 0 psig (4.5 m, 0 bar)

Display

Backlit LCD, UV resistant.

Keypad

Eight button positive action tactile switch keypad.

Enclosure:

NEMA 4X (IP66), Polyester powder coated aluminum.

Maximum Overall Dimensions:

7-1/2” W x 10-1/4” H x 14” D (19 W x 26 H x 35.6 D cm)

Approximate shipping wt:

25 lb. (12.0 Kg)

Maximum working pressure (excluding pump tubes):

125 psig (8.6 bar)

Note: see individual pump tube assembly maximum pressure ratings.

Maximum Fluid temperature (excluding pump tubes):

3/8” OD x 1/4” ID tubing connections: 130 F (54 C)

M/NPT connections: 185 F (85 C)

Note: see individual pump tube assembly maximum temperature ratings.

Ambient Operating Temperature

OOOO

14 F to 115 F (-10 C to 46 C)

Ambient Storage Temperature

OOOO

-40 F to 158 F (-40 C to 70 C)

Operating Voltage:

115VAC/60Hz, 1ph (1.5 Amp Maximum)

230VAC/60Hz, 1ph (0.7 Amp Maximum)

220VAC/50Hz, 1ph (1.0 Amp Maximum)

240VAC/50Hz, 1ph (1.0 Amp Maximum)

Power Cord Options:

115V60Hz = NEMA 5/15 (USA)

230V60Hz = NEMA 6/15 (USA)

220V50Hz = CEE 7/VII (EU)

240V50Hz = AS 3112 (Australia/New Zealand)

Duty cycle:

Continuous

Enclosure:

413 Aluminum (Polyester powder coated)

Pump Head:

Valox (PBT) thermoplastic

Pump Head Cover:

Clear Acrylic - Annealed for added strength and chemical resistance.

Permanently lubricated sealed motor shaft support ball bearing.

Brass shaft support bearing retainer.

Cover Screws:

Stainless Steel

Roller Assembly:

Rotor:..................................Valox (PBT)

Rollers: ...............................Nylon

Roller Bearings: .................SS Ball Bearings

Motor Shaft:

Chrome plated steel

TFD System Sensor pins:

Hastelloy C-276

Power Cord:

3 conductor, SJTW-A Water-resistant

Tube Installation Tool:

GF Nylon

Mounting Brackets and Hardware:

316 Stainless Steel

Pump Tube Assembly (Model Specific - 2 provided):

q q q

Tubing: .....Norprene or Norprene Chemical or Tygothane

Adapter fittings: .PVDF

Injection / Back-flow Check valve:

Body & insert: . . . . . . PVDF

Check Ball: . . . . . . . . Ceramic

Spring: ..... .....Hastelloy C-276

Ball Seat O-ring: . . . . . Viton (optional EPDM)

Static Seal O-ring: ....Viton (optional EPDM)

Duckbill anti-scale valve: Santoprene

Ancillary Items provided

With “S” tubing type connections only:

Suction Tubing: . . . . . 3/8” OD x 1/4” ID x 10’ Clear PVC

Discharge Tubing: . . . . 3/8” OD x 1/4” ID x 10’ Polyethylene (LLDPE)

Suction Strainer: . . . . . Polypropylene

With “B” tubing and “M” M/NPT connections only:

Suction Strainer:

Body: .................PVDF

Check Ball: ............Ceramic

Ball Seat O-ring: ........Viton (optional EPDM)

With “C” Tri-clamp connections only:

none

TDS #85000-114 rev. 100611

CALL 1-800-577-8111 FOR SALES AND SUPPORT

CLICK HERE TO RETURN TO WEBSITE

3.0 Features

Page 5 Flex-Pro

!Peristaltic pump design does not have valves that can clog requiring maintenance.

!Self priming - even against maximum line pressure. By-pass valves are not required.

Cannot vapor lock or lose prime.

!100:1 turndown ratio.

!Operator friendly digital touch pad.

!Backlit LCD displays motor speed, input signal values, service and alarm status.

!Outputs include: one 250V/1A relay to monitor TFD (Tube Failure System) and FVS

(Flow Verification System)

!Two CNC precision machined squeeze rollers and two alignment rollers for optimum

squeeze, unparalleled accuracy, and tube life.

!Heavy duty rotor - single piece plastic rotor means no flexing and increased accuracy

with no metal springs or hinges to corrode.

!Inject at maximum pressure in either direction (clockwise and counter clockwise).

!Output rates to: 17 GPH (64 LPH) and pressures to 125 PSI (8.6 Bar).

!Variable speed DC motor.

!Specially engineered tubing for long life at high pressures. Meets FDA 21 CFR

requirements for food contact applications.

!Patented Tube Failure Detection (TFD) system. Senses tube failure by detecting

chemical in the pump head. No false triggering.

!Compatible with Blue-White’s output Flow Verification Sensor (FVS) system.

Enclosure Rating:

NEMA 4X: Constructed for either indoor or outdoor use to provide a degree of protection to personnel against

incidental contact with enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow,

windblown dust, splashing water, and hose-directed water; and that will be undamaged by external formation of ice

on enclosure.

IP66: No ingress of dust; complete protection against contact. Water projected in powerful jets against enclosure from

any direction shall have no harmful effects.

CALL 1-800-577-8111 FOR SALES AND SUPPORT

CLICK HERE TO RETURN TO WEBSITE

Page 6

4.0 Installation

4.1 Mounting Location

Choose an area located near chemical supply tank, chemical injection point, and electrical supply. Install pump

where it can be easily serviced.

!316SS Mounting brackets are included. Mount pump to a secure surface using enclosed mounting hardware.

!Mount pump close to injection point. Keep inlet (suction) and outlet (discharge) tubing as short as possible.

Longer discharge tubing increases back pressure at pump head.

!A back flow prevention check valve is recommended at the discharge of the pump to prevent system fluid from

flowing back through the pump during tube replacement or if the tube should rupture.

!A pressure relief valve is recommended at the discharge of the pump to prevent premature wear and damage to

the pump tube in the event the discharge line becomes blocked.

!The Flex-Pro does not require back pressure. Keep the discharge pressure as low as possible to maximize tube

life.

4.2 Dimensions

All diagrams are strictly for guideline purposes only. Always consult an expert before

installing metering pump on specialized systems. Metering pump should be serviced by

qualified persons only.

nRaise metering pump 4-1/2 inches (11.43 cm) off ground or a surface.

nMade out of tough Stainless Steel.

nProvides a stable mounting surface.

Stainless Steel extended brackets allow pump to be securely mounted to most any surface;

floor, shelf, or skid. Brackets lift pump up 4-1/2 inches (11.43 cm), for easy pump access in

hard to reach areas.

Model #

72000-380

Description

Extended Mounting Bracket, 1 Pair, SS, 4 SS Screws

OptionalExtended Brackets

Model Number 72000-380

Always wear protective clothing, face shield, safety glasses and gloves when working on

or near your metering pump. Additional precautions should be taken depending on

solution being pumped. Refer to MSDS precautions from your solution supplier.

Risk of chemical overdose. Be certain pump does not overdose chemical during

backwash and periods of no flow in circulation system.

CAUTION

Flex-Pro

Dim Inches cm

10-1/4”

7-1/2”

14”

9-1/2”

11”

35.6

24.1

27.9

A2 Series

F3-3/8” 8.6

CALL 1-800-577-8111 FOR SALES AND SUPPORT

CLICK HERE TO RETURN TO WEBSITE

Page 7

Discharge

Tubing

Tube retaining

nut

Injection

Check valve

Pipe tee

½” male NPT

1/4” male NPT

Discharge Injection / Check Valve

Discharge

Pipe or

½” Tubing

(not included)

Discharge Injection / Check Valve

Pipe

Tee Install

upward

for best

results

½” Male NPT

or ½” Hose Barb

Suction Strainer

1/2” Male NPT Connection and 1/2”Hose Barb Models

Suction Tubing and Strainer

Ceramic

Weight

PVC Suction Tubing

3/8" OD x 1/4” ID

Polypropylene

Strainer

Duckbill is used to help reduce

calcium buildup when injecting

chemicals that calcify (such as

sodium hypochlorite). Duckbill

may add additional back

pressure to pump (up to 7 psi).

3/8”OD x 1/4” ID Tubing and Tri-Clamp connection Models

Proper eye and skin protection must be worn when installing and servicing pump.

!CAUTION

This Pump Has Been Evaluated for Use with Water Only.

!CAUTION

4.3 Installing Discharge Injection Fitting and Suction Strainer

PVDF

Viton (optional EP)

T/FEP (optional EP)

Hastelloy C-276

Ceramic

Suction

Strainer

½” Male NPT

or ½” Hose Barb PVDF

PVDF

Viton (optional EP)

Polypropylene

Removable

275 Micron

Filter

PVDF

Hastelloy C-276

PVDF

T/FEP (optional EP)

Ceramic

Viton (optional EP)

Santoprene

PVDF

Flex-Pro

CLICK HERE TO RETURN TO WEBSITE

Page 8

5.0 Input Power Connections

Risk of electric shock – cord connected models are supplied with a grounding

conductor and grounding-type attachment plug. To reduce risk of electric shock, be

certain that it is connected only to a properly grounded, grounding-type receptacle.

Three power cord plug types available.

Power cord length is 6 feet (3.83 meters)

WARNING

!Be certain to connect pump to proper supply voltage. Using incorrect voltage will damage pump and may result in

injury. Voltage requirement is printed on pump serial label.

!Input power range is 96VAC to 264VAC 50/60 Hz.

!Voltage Selection is automatically detected and adjusted by power supply. No mechanical switch necessary.

!Use voltage your power cord is rated for.

!Cord connected models are supplied with a ground wire conductor and a grounding type attachment plug (power

cord). To reduce risk of electric shock, be certain that power cord is connected only to a properly grounded,

grounding type receptacle.

!Permanently connected models must be properly grounded. Be certain that a grounding conductor is connected

to terminal T11-1 located in the wiring compartment.

!Never strap control (input / output) cables and power cables together.

!Power Interruption: This pump has an auto-restart feature which will restore pump to operating state it was in

when power was lost.

Note: When in doubt regarding your electrical installation, contact a licensed electrician.

Electrical connections and grounding (earthing) must conform to local wiring codes.

Be certain that a grounding conductor is connected to terminal T11-1 located in the

wiring compartment.

WARNING

115V 60Hz

NEMA 5/15 (USA)

max: 125V AC

230V 60Hz

NEMA 6/15 (USA)

max: 250V AC

240V 50Hz

CEE 7/VII (EU)

max: 250V AC

QTY. DESCRIPTION

2.50 INCH (12.7 mm) LIQ-TIGHT HOLE PLUGS (MAT’L = NEOPRENE), PRE-INSTALLED

3.875 INCH (22.2 mm) LIQ-TIGHT HOLE PLUGS (MAT’L = NEOPRENE), 2 PRE-INSTALLED

2.50 INCH (12.7 mm) LIQ-TIGHT CONNECTORS FOR PASS THRU CORDS (MAT’L = NYLON)

ACCEPTABLE CABLE DIAMETER .118 TO .255 INCH (3.0 TO 6.5 MM), NOT INSTALLED

3.875 INCH (22.2 mm) METALLIC LIQ-TIGHT CONNECTORS FOR PASS THRU CORDS (MAT’L = NYLON)

ACCEPTABLE CABLE DIAMETER .200 TO .395 INCH (5.1 TO =10.0 MM), 1 PRE-INSTALLED WITH POWER CORD MODELS

Cable and conduit connectors included

5.99 in.

(152.1 mm)

(12.7 mm)

2-PLCS.

.50 Ø

(21.3 mm)

3-PLCS.

.84 in.

WIRING COMPARTMENT COVER POWER CORD OPTIONS

Risk of electric shock - Disconnect electricity before removing the wiring

compartment cover.

WARNING

Flex-Pro

2METALLIC LIQ-TIGHT CONNECTORS FOR .50 INCH FLEXIBLE CONDUIT (MAT’L = DIE CAST ZINC), NOT INSTALLED

CALL 1-800-577-8111 FOR SALES AND SUPPORT

CLICK HERE TO RETURN TO WEBSITE

Risk of electric shock – cord connected models are supplied with a grounding

conductor and grounding-type attachment plug. To reduce risk of electric shock, be

certain that it is connected only to a properly grounded, grounding-type receptacle.

Electrical connections and grounding (earthing) must conform to local wiring codes.

Be certain that a grounding conductor is connected to terminal T11-1 located in the

wiring compartment.

Risk of electric shock - Disconnect electricity before removing the wiring

compartment cover.

Page 9 Flex-Pro

To PRIME pump

Press PRIME button to start 60 second prime feature. Pump will run at full speed for 60 seconds or

until STOP or START button is pressed. STOP button will stop pump and display will read OFF. START

button will stop prime feature and jump back into previous operating state.

To REVERSE ROTATION of rotor

Press REVERSE ROTATION button to reverse flow.

6.0 How To Operate Flex-Pro

Flex-Pro Control Panel - Button Operation

To STOP pump at any time

Pump can be stopped at any time by pressing STOP button.

overrides all other controls and stops pump. Display will read OFF if pump has

been stopped in this manner. Pump will not respond to incoming input signals

while in OFF state. When START button is pressed, pump will start according to

it’s previous operating state.

STOP button

To START pump

Press START button to start pump. If a remote start/stop input signal is used, the pump will begin

“listening” for the input signal.

Pressing the START button repeatedly will toggle the display to indicate the %SPEED, RPM, and Tube

Timer Hours.

UP Arrow

Press UP arrow to increase pump output.

Press UP arrow to navigate through menu items.

DOWN Arrow

Press DOWN arrow to increase pump output.

Press DOWN arrow to navigate through menu items.

CAUTION: Motor will reverse its rotation immediately after the REVERSE ROTATION button is pressed.

CALL 1-800-577-8111 FOR SALES AND SUPPORT

CLICK HERE TO RETURN TO WEBSITE

Page 10 Flex-Pro

7.0 Pump Output Speed Adjustment

Press UP arrow to increase pump output. Press DOWN arrow to increase

pump output.

8.0 Contact Closure Input (Remote Start/Stop)

Used to remotely start and stop the pump using a close=run or open=stop signal. If the pump must

start when the loop is open, then select “Close: Stop Pump” option. Can be used with an external

foot pedal, a PLC, contact closure, or other similar external devices.

Default settings: Disable

CC Input Range: 6 - 30 VDC

Dry Contact Closure (no voltage required)

[See section 5.1 for wire connections]

Navigate to Contact Input menu by holding the START button for 5 second. While motor is off.

Press UP or DOWN arrow to scroll through your options.

Press START to make a selection. The radio button (square box) is now filled in next to your

selection.

Press DOWN arrow to scroll down to Done selection. Then press START.

IMPORTANT: To begin operation, press the START button to place pump in STANDBY. The display

background will turn blue indicating the pump has been stopped remotely. When the pump is

started by the remote contact, the display background will turn green.

IMPORTANT: If the Contact Closure Input is enabled, the pump will display STANDBY if the pump

has been stopped by the Remote Contact Closure. Please use caution in this mode as the pump

may Start at anytime. If you must perform maintenance to the pump, Press STOP button.

When Contact Closure Input is enabled, the word Remote will always be displayed on the lower left

side of the display screen.

OPERATING

FLOW RANGE

(ml/min)

CALL 1-800-577-8111 FOR SALES AND SUPPORT

CLICK HERE TO RETURN TO WEBSITE

Dieses Handbuch passt für folgende Modelle

Andere Flex-Pro Wasserpumpe Handbücher

Flex-Pro

Flex-Pro A3V24-ND Series Bedienungsanleitung

Flex-Pro

Flex-Pro A2 Series Bedienungsanleitung

Flex-Pro

Flex-Pro Tygothane A3 Bedienungsanleitung

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

Graco

Graco Husky 3300e Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

moyno

moyno 2000 CC Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung