Fliegl SKATE Kurzanleitung

Assembly &

operating instructions

SKATE trailing shoe spreader

We are Fliegl.

Translation of original operating instructions

Read these instructions prior to assembly or first-time start-up and

observe them at all times!

Retain for future reference!

Foreword

Dear valued customer,

Thank you for purchasing the SKATE trailing shoe spreader.

Fliegl machines and attachments are manufactured with care under continuous monitoring.

The SKATE trailing shoe spreader you have purchased is a product manufactured to the highest quality

standards.

To avoid accidents, and therefore personal injuries and material damage, you must read and understand

the corresponding cautionary and warning notices in these assembly/operating instructions before

beginning assembly, operation or maintenance of the attachment.

These assembly/operating instructions must therefore also be passed on to the assembly/operating

personnel.

Before putting the SKATE trailing shoe spreader into operation, all operations and technicians must be

familiar with how to work with the machine as described in these assembly/operating instructions.

The safety requirements must be strictly followed. Compliance with safety regulations applicable to your

country is also mandatory.

The limits of use are described in this manual.

Any types of assembly, operation or use other than those described in these assembly/operating

instructions, or beyond the limits of use specified by the manufacturer, are strictly prohibited.

Contents

Foreword ..................................................................................................................................................2

Contents...................................................................................................................................................3

Legal notices ............................................................................................................................................7

Identification .............................................................................................................................................8

EC Declaration of Conformity...................................................................................................................9

1. User instructions ............................................................................................................................ 10

1.1 Purpose of this document...................................................................................................... 10

1.2 Locations in the operating instructions.................................................................................. 11

1.3 Illustrations used.................................................................................................................... 11

1.4 Cross references................................................................................................................... 11

1.5 Terminology: "attachment" .................................................................................................... 11

1.6 Figures................................................................................................................................... 11

1.7 Scope of the document ......................................................................................................... 11

1.8 Presentation of safety instructions ........................................................................................ 12

1.9 Liability and damages............................................................................................................ 12

1.10 Duty to inform........................................................................................................................ 12

2. Basic safety instructions................................................................................................................. 13

2.1 Designated use...................................................................................................................... 14

2.2 Reasonably foreseeable misuse........................................................................................... 15

2.3 Service life of the attachment................................................................................................ 15

2.4 Risks when working with the trailing shoe spreader ............................................................. 16

2.5 Residual risks........................................................................................................................ 16

2.5.1 Failure of the SKATE trailing shoe spreader..................................................................... 16

2.6 Obligations of the operator.................................................................................................... 16

2.7 Obligations of personnel........................................................................................................ 16

2.8 Qualification of operating personnel...................................................................................... 17

2.9 Qualification of assembly/specialist personnel...................................................................... 17

2.10 Personal protective equipment.............................................................................................. 18

2.11 Operational safety ................................................................................................................. 18

2.11.1 Operation without correct assembly & start-up ............................................................... 18

2.11.2 Safeguarding perfect technical condition......................................................................... 18

2.11.3 Danger due to damage to the attachment....................................................................... 18

2.11.4 Technical limits................................................................................................................ 18

2.12 Safety and protective devices ............................................................................................... 19

2.12.1 Emergency stop device ................................................................................................... 19

2.12.2 Faulty protective devices................................................................................................. 19

2.12.3 Inspecting safety and protective devices......................................................................... 19

2.13 Workstation of operating personnel....................................................................................... 19

Contents

2.14 Danger areas.........................................................................................................................20

2.15 Attachment labelling ..............................................................................................................21

3. Attachment description...................................................................................................................22

3.1 Structure of the trailing shoe spreader ..................................................................................22

3.2 Applications............................................................................................................................22

3.3 Functional description............................................................................................................22

3.4 The trailing shoe spreader.....................................................................................................23

3.5 Assemblies and components.................................................................................................24

3.6 Technical data .......................................................................................................................26

3.7 Delivery condition of the SKATE trailing shoe spreader........................................................26

4. Assembly and installation...............................................................................................................27

4.1 Objective................................................................................................................................27

4.2 Prerequisites..........................................................................................................................27

4.3 Preparing for attachment.......................................................................................................29

4.4 Fitting the Y-piece..................................................................................................................30

4.5 Attaching the H-frame............................................................................................................30

4.5.1 Additional fixation of H-frame / SKATE (12 m - 18 m).......................................................35

4.6 H-frame with integrated pendulum frame (21 - 24 m) ...........................................................37

4.7 Attaching the spreader to the H-frame ..................................................................................38

4.8 Hydraulic system ...................................................................................................................45

4.8.1 Control block of SKATE 60 - 150 (180 rigid version).........................................................45

4.8.2 Control block of SKATE 60 - 150 (180 rigid version).........................................................46

4.8.3 Control block of SKATE 210 - 240 spreader .....................................................................47

4.8.4 Attaching the hydraulic lines to the spreader.....................................................................49

4.8.5 Pendulum frame, hydraulic (SKATE 210 / SKATE 240)....................................................50

4.8.6 Attaching the hydraulic lines to the tank trailer..................................................................51

4.8.7 Important notes on the hydraulic system...........................................................................52

4.9 Attaching the transport restraints...........................................................................................53

4.10 Connecting the lift angle sensor ............................................................................................54

4.11 Attaching the slurry hoses .....................................................................................................54

4.12 Oil motor connection..............................................................................................................55

4.12.1 Checking the running direction of the screw conveyors ..................................................56

4.13 Checking the support wheels (feeler wheels)........................................................................57

4.14 Checking the installation of the trailing shoe spreader..........................................................57

4.15 Overview images for assembly..............................................................................................59

4.16 General safety and assembly instructions.............................................................................64

5. Start-up...........................................................................................................................................65

5.1 First-time start-up...................................................................................................................65

5.2 Check before start-up............................................................................................................65

5.3 Returning to service...............................................................................................................65

Contents

6. Use and operation.......................................................................................................................... 66

6.1 Working operation ................................................................................................................. 66

6.2 Before turning the machine on.............................................................................................. 66

6.2.1 Operation........................................................................................................................... 66

6.2.2 Conducting a trial run ........................................................................................................ 67

6.2.3 Switching off the trailing shoe spreader ............................................................................ 67

6.3 Working with the machine..................................................................................................... 68

6.3.1 General safety and operating instructions......................................................................... 68

7. Control –SKATE trailing shoe spreader........................................................................................ 69

7.1 Attaching the control element................................................................................................ 69

7.2 EASY comfort control............................................................................................................ 70

7.2.1 Connecting the control components.................................................................................. 70

7.3 Basic explanation of the control panel................................................................................... 71

7.4 Configuration mode [first step to be completed].................................................................... 72

7.4.1 Starting configuration mode .............................................................................................. 72

7.4.2 Configuring the upper stop (transport position) of the lift angle sensor ............................ 73

7.4.3 Configuring the rear stops (working position) of the folding angle sensors ...................... 73

7.4.4 Configuring the lower stop (working position) of the lift angle sensor............................... 74

7.4.5 Configuring the front stops (transport position) of the folding angle sensors.................... 74

7.4.6 Exiting configuration mode................................................................................................ 75

7.5 Operating the controller......................................................................................................... 76

7.5.1 Extending the spreader ..................................................................................................... 76

7.5.2 Spreading .......................................................................................................................... 77

7.5.3 Headland ........................................................................................................................... 77

7.5.4 Retracting .......................................................................................................................... 78

7.5.5 Additional functions ........................................................................................................... 79

7.5.6 Gate valve mode ............................................................................................................... 80

7.5.7 Switching from gate valve mode back to spreader mode ................................................. 80

7.5.8 Switching: reducing the working width of the SKATE 210 / 240 ....................................... 81

7.5.9 Switching: increasing the working width of the SKATE 210 / 240..................................... 81

7.6 Setting the headland lift height.............................................................................................. 82

7.6.1 Initial state ......................................................................................................................... 82

7.6.2 Setting the spreader to the desired height ........................................................................ 82

7.6.3 Saving the lift height .......................................................................................................... 82

7.7 Setting the lowering/working height....................................................................................... 83

7.7.1 Initial state ......................................................................................................................... 83

7.7.2 Setting the working height................................................................................................. 83

7.7.3 Saving the working height ................................................................................................. 83

7.7.4 Deleting the working height or resetting to floating position.............................................. 84

7.8 Fault recognition.................................................................................................................... 85

Contents

7.9 Controlling the pendulum frame for SKATE 210/240 ............................................................85

7.10 ISOBUS control .....................................................................................................................86

7.10.1 Connecting the control components ................................................................................86

7.10.2 Explanation of the ISOBUS control..................................................................................87

7.10.3 Configuration mode..........................................................................................................87

7.10.4 Main page –retracted state.............................................................................................88

7.10.5 Main page –extended state.............................................................................................88

7.10.6 Settings –page (3/3)........................................................................................................89

7.10.7 Diagnostics –page (4/4)..................................................................................................89

7.10.8 Function –ISOBUS shortcut button (ISB) .......................................................................89

8. Equipment ......................................................................................................................................90

8.1 Optional..................................................................................................................................90

8.1.1 FLIEGL TWIN ....................................................................................................................90

8.1.2 Impact protection [SKATE 150 & SKATE 180]..................................................................90

8.2 Accessories [type-specific] ....................................................................................................90

9. Service and maintenance...............................................................................................................91

9.1 Customer service...................................................................................................................91

9.2 Replacement parts.................................................................................................................91

9.3 Operational maintenance.......................................................................................................92

9.3.1 General instructions for maintenance................................................................................92

9.3.2 Check the safety equipment..............................................................................................93

9.3.3 Cleaning the attachment....................................................................................................93

9.3.4 Corrosion protection ..........................................................................................................93

9.3.5 Oil filter change..................................................................................................................94

9.3.6 Lubrication .........................................................................................................................94

9.4 Troubleshooting and fault elimination....................................................................................95

9.4.1 List of warning and fault signals.........................................................................................95

9.4.2 Start activation not possible...............................................................................................95

9.5 Decommissioning ..................................................................................................................96

9.5.1 Temporary shutdown.........................................................................................................96

9.5.2 Storage conditions.............................................................................................................96

9.5.3 Disassembly and final shutdown .......................................................................................96

9.5.4 Scrapping and recycling ....................................................................................................96

10. Appendix....................................................................................................................................97

10.1 Conversion table....................................................................................................................97

11. Index..........................................................................................................................................98

Legal notices

1. When the SKATE trailing shoe spreader is delivered, check immediately to determine whether

the attachment is complete. State any complaints to the freight forwarder, have them certified

on the delivery documents and inform the delivering plant within 14 days after you become

aware of the problem (see "Scope of delivery").

2. The manufacturer is liable for technical defects. The owner is liable for defects that were

caused by improper operation. The warranty period is 1 year from delivery.

3. At our discretion, the warranty will either cover the cost of repair of the faulty part or

replacement of the part, or delivery of the part from the factory, carriage due. Any other claims

for compensation (such as for losses due to business interruption) are expressly excluded.

4. The warranty will be invalidated if the attachment or device is modified by installing third-party

parts without our knowledge or prior agreement, especially if improper modifications were

made.

5. The warranty will also be invalidated if a defect is not rectified completely and correctly

immediately after it is discovered. Repairs required for functional reasons need our prior

approval if a claim is to be made for full or partial compensation of expenses.

6. Liability is excluded for damage to the SKATE trailing shoe spreader resulting from exceeding

the allowable working capacity or speed or from failure to observe to the specified assembly

instructions.

The warranty does not cover natural wear, damage resulting from negligent or improper

handling of the machine, or storage and corrosion damage.

7. Parts not manufactured by us are covered by the warranty provided by the relevant

manufacturer. Machine parts for which claims are made under the terms of the warranty must

be sent without delay to our address in Mühldorf for the purpose of material examination to

determine the damage. If a replacement is made, these parts become our property.

8. Legal warranty provisions also apply to the Fliegl SKATE trailing shoe spreader.

9. If the SKATE trailing shoe spreader is attached to an existing tank, Fliegl Agrartechnik

offers no guarantee for the support frame and container of the tank. Fliegl Agrartechnik

accepts no liability for any damage caused to the tank by the SKATE trailing shoe

spreader.

If attaching the SKATE to tanks from other manufacturers, Fliegl Agrartechnik offers no

guarantee for the durability of the frame or container.

Identification

Attachment identification data

Manufacturer: Fliegl Agrartechnik GmbH

Product: SKATE trailing shoe spreader

Type:

SKATE 60

SKATE 75

SKATE 90

SKATE 120

SKATE 150

SKATE 180

SKATE 180 XL

SKATE 210

SKATE 240

Serial number: GAGXXXXXX

Manufacturer details

Fliegl Agrartechnik GmbH

Bürgermeister-Boch-Straße 1

84453 Mühldorf am Inn, Germany

Telephone: +49 (0)8631 307 - 0

Fax: +49 (0)8631 307 - 550

E-mail: info@fliegl.com

Internet: www.fliegl.com

Formal details of operating instructions

Document no.:

1-040B08213.2

Version/revision:

3.2

Creation date:

02/03/2017

Last revision:

03/08/2021

Language of original operating instructions: German

(Translation of original operating instructions)



Reproduction, in whole or in part, is only permitted with the approval of Fliegl.

We are constantly developing and enhancing our products and therefore reserve the right to make changes to

them without prior notification.

This may result in differences in the illustrations and descriptions in these operating instructions.

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