Freescale Semiconductor KIT33816AEEVM Bedienungsanleitung



Freescale Semiconductor

User’s Guide

Document Number: KT33816UG

Rev. 3.0, 1/2014

KIT33816AEEVM Evaluation Board

Featuring the MC33816 SD6 Programmable Solenoid Controller for Precision 

Automotive Solenoid Control Applications

Figure 1. KIT33816AEEVM Evaluation Board

Table of Contents

1 Kit Contents / Packing List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2 Jump Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

3 Important Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

4 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

5 KIT33816AEEVM Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

6 MC33816 Device Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

7 Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

8 Evaluation Board Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

9 Installing SPIGen Freeware on your Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

10 Setup and Using the Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

11 Evaluation Board Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

12 Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

13 Board Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

14 Bill of Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

15 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

16 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

KT33816UG User’s Guide Rev. 3.0 1/2014

2Freescale Semiconductor

Kit Contents / Packing List

1 Kit Contents / Packing List

• Assembled and tested evaluation board/module in anti-static bag.

• Warranty card

2JumpStart

•Gotowww.freescale.com/analogtools

•Locate your kit

• Review your Tool Summary Page

• Look for

• Download documents, software and other information

Jump Start Your Design

KT33816UG User’s Guide Rev. 3.0 1/2014

Freescale Semiconductor 3

Important Notice

3 Important Notice

Freescale provides the enclosed product(s) under the following conditions:

This evaluation kit is intended for use of ENGINEERING DEVELOPMENT OR EVALUATION

PURPOSES ONLY. It is provided as a sample IC pre-soldered to a printed circuit board to make it easier

to access inputs, outputs, and supply terminals. This EVB may be used with any development system or

other source of I/O signals by simply connecting it to the host MCU or computer board via off-the-shelf

cables. This EVB is not a Reference Design and is not intended to represent a final design

recommendation for any particular application. Final device in an application will be heavily dependent

on proper printed circuit board layout and heat sinking design as well as attention to supply filtering,

transient suppression, and I/O signal quality.

The goods provided may not be complete in terms of required design, marketing, and or manufacturing

related protective considerations, including product safety measures typically found in the end product

incorporating the goods. Due to the open construction of the product, it is the user's responsibility to take

any and all appropriate precautions with regard to electrostatic discharge. In order to minimize risks

associated with the customers applications, adequate design and operating safeguards must be provided

by the customer to minimize inherent or procedural hazards. For any safety concerns, contact Freescale

sales and technical support services.

Should this evaluation kit not meet the specifications indicated in the kit, it may be returned within 30 days

from the date of delivery and will be replaced by a new kit.

Freescale reserves the right to make changes without further notice to any products herein. Freescale

makes no warranty, representation or guarantee regarding the suitability of its products for any particular

purpose, nor does Freescale assume any liability arising out of the application or use of any product or

circuit, and specifically disclaims any and all liability, including without limitation consequential or

incidental damages. “Typical” parameters can and do vary in different applications and actual

performance may vary over time. All operating parameters, including “Typical”, must be validated for each

customer application by customer’s technical experts.

Freescale does not convey any license under its patent rights nor the rights of others. Freescale products

are not designed, intended, or authorized for use as components in systems intended for surgical implant

into the body, or other applications intended to support or sustain life, or for any other application in which

the failure of the Freescale product could create a situation where personal injury or death may occur.

Should the buyer purchase or use Freescale products for any such unintended or unauthorized

application, the buyer shall indemnify and hold Freescale and its officers, employees, subsidiaries,

affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable

attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with

such unintended or unauthorized use, even if such claim alleges that Freescale was negligent regarding

the design or manufacture of the part. Freescale™ and the Freescale logo are trademarks of Freescale

Semiconductor, Inc. All other product or service names are the property of their respective owners.

KT33816UG User’s Guide Rev. 3.0 1/2014

4Freescale Semiconductor

Introduction

4 Introduction

The KIT33816AEEVM Evaluation Board (EVB) is an easy-to-use circuit board that allows the user to

exercise all the functions of the MC33816 Smart Pre-driver circuit. A PC communicates to the EVB

through a USB/SPI dongle (KITUSBSPIDGLEVME) connected to the PC’s USB port. The Freescale

SPIGen (version 7.0 and above) program provides the user interface to the MC33816 SPI port and allows

the user to program the Code RAM and Data Registers, send commands to the IC and receive status

from the IC.

5 KIT33816AEEVM Features

This EVB consists of the following:

• A MC33816 Smart Pre-driver Integrated Circuit

• A USB-to-SPI dongle interface

• Power-conditioning circuitry

• External MOSFETs

•A+3.3V regulator supplies all +3.3 Volt power required by the EVB

•A+5.0Volt regulator supplies all +5.0 Volt power required by the EVB

•A+12V VSUPP supply provides the power to the MC33816 and the loads.

6 MC33816 Device Features

• Battery voltage range, 5.5 V < VBATT < 32 V (1)

• Pre-drive operating voltage up to 72 V

• High-side/ low-side pre-drive PWM capability up to 100 kHz

• All pre-drivers with four selectable slew rates

• Eight selectable, pre-defined VDS monitoring thresholds

• Encryption for microcode protection

• Integrated 1.0 MHz back-up clock

Freescale analog ICs are manufactured using the SMARTMOS process, a combinational BiCMOS

manufacturing flow that integrates precision analog, power functions and dense CMOS logic together on

a single cost-effective die.

Notes

1. In case VSUPP > 16 V, it is highly recommended to disable the internal VCCP regulator and externally supply VCCP.

7 Equipment Required

Minimum equipment required:

• Power supply 12 V with current limit set initially to 4.0 A

• Oscilloscope (four-channel preferably) with current probe

• Multimeter

• PC with Windows XP or above

• SPIGen 7.0 or greater and USB/SPI dongle (KITUSBSPIDGLEVME)

KT33816UG User’s Guide Rev. 3.0 1/2014

Freescale Semiconductor 5

Evaluation Board Configuration

8 Evaluation Board Configuration

Figure 2. Evaluation Board Setup

9 Installing SPIGen Freeware on your Computer

The latest version of SPIGen is designed to run on any Windows 8, Windows 7, Vista or XP-based operating

system. To install the software, go to www.freescale.com/analogtools and select your kit. Click on that link

to open the corresponding Tool Summary Page. Look for “Jump Start Your Design”. Download to your

computer desktop the SPIGen software as well as the associated configuration file.

Run the install program from the desktop. The Installation Wizard will guide you through the rest of the

process.

To use SPIGen, go to the Windows Start menu, then Programs, then SPIGen, and click on the SPIGen icon.

The SPIGen Graphic User Interface (GUI) will appear. Go to the file menu in the upper left hand corner of

the GUI, and select “Open”. In the file selection window that appears, set the “Files of type: ” drop-down

menu to “SPIGen Files (*.spi)”. (As an exceptional case, the file name may have a .txt extension, in which

USB/SPI Dongle

(KITUSBSPIDGLEVME)

16-Pin SPI

Ribbon Cable

Power Supply

GND

VSUPP

Smart Pre-driver

(KIT33816AEEVM)

To J3

IO port

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6Freescale Semiconductor

Installing SPIGen Freeware on your Computer

case you should set the menu to “All Files (*.*)”.) Next, browse for the configuration file you saved on your

desktop earlier and select it. Click “Open”, and SPIGen will create a specially configured SPI command

generator for your evaluation board.

The GUI is shown in Figure 3. The text at the top is the name of the configuration file loaded. The left side

panel displays folders that group user interfaces. The interfaces in the pre-installed MC33816 folder pertain

specifically to the board under discussion.The process of loading the configuration file has assigned a list

of “Extra Pins” as well as a list “Quick Commands”, all of which are board-specific.

Figure 3. SPI Generator GUI

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Freescale Semiconductor 7

Setup and Using the Hardware

10 Setup and Using the Hardware

To perform the examples included in the software bundle, the following connections and setup must be

performed:

1. Make sure the SPIGen 7.0 or higher program is installed on the PC and it can communicate with the USB/SPI

dongle, as described in that kit’s documentation.

2. Connect the USB/SPI dongle to the MC33816 EVB via a 16 conductor ribbon cable. Make sure to orient the

cable connectors so that pin1 on both the USB/SPI dongle and the MC33816 EVB are connected correctly, pin 1

to pin 1.

3. Connect the USB/SPI dongle to a PC. LED 2 on the USB/SPI dongle and the USB_PWR LED on the MC33816

EVB should both be illuminated. Reprogram the USB/SPI dongle with the MC33816 USB/SPI dongle image.

The image is version 2.3.1, and is available in the Downloads section of the KIT33816AEEVM web page. See

the SPIGen User's Guide for instructions on how to reprogram the USB/SPI dongle.

4. Attach the +12 VDC supply (do not turn on power yet) to the VSUPP input connector on the MC33816 EVB,

making sure to observe the GND and +12 V terminals. The current capability of the +12 V supply should exceed

the maximum total current that the number of simultaneously ON loads will require.

5. Attach loads (Injectors) to the INJ1, INJ2, INJ3, and INJ4 output terminals (and optionally FP1 and FP2), as

desired

6. Turn on the +12 volt supply. Verify that all is working correctly by observing the +3.3 V and +5.0 V LEDs, which

should be illuminated.

10.1 Running an example program

1. Launch the SPIGen program.

2. Load the config file, by clicking on “File” then “Open” and browsing to the KIT33816AESW.spi file located inside

the “Injector Demo Files” directory.

3. Go to the “Single Command” page in SPIGen and set the RESETB pin high.

4. Go to the “Micro code” page under “MC33816” and click on the folder icon on the right side of the “Code Ram

1” edit box. Browse to the location of the MC33816_ch1.cip.bin file, select it, and click on the “Open” button.

5. Click on the folder icon on the right side of the “Code Ram 2” edit box. Browse to the location of the

MC33816_ch2.cip.bin file, select it, and click on the “Open” button.

6. Continue by selecting the Data Ram and Register files located inside the same directory as the microcode files.

The file names should be self explanatory. After selecting all the files click “Download All” and wait for a

confirmation message. Click on the “Save Filenames” button to save the code and register file configuration.

7. Click the “Enable Flash on CH1 and Ch2” button to run the code. At this point both channels should be

operational.

8. Go to the “Single command” page and set the DRVEN pin high. This will enable all of the pre-drivers and the

DC-DC boost converter should also start regulating. Approximately 40 V should be measured on the VBOOST

output pin.

10.2 Running the example batch files

1. Go to the “Batch commands” page and select the batch file you want to run. There are 5 choices. “Start1”

through “Start4” pulse only one injector (1, 2, 3, or 4). The “Start1-4” batch command pulses all four injectors in

sequence.

2. Click on the “Send Continuously” button and observe that the four loads attached to the MC33816 EVB board

are turning on and then off in succession.

There are other demo batch examples that can be run and examined for learning how to use the EVB.

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8Freescale Semiconductor

Evaluation Board Hardware Description

11 Evaluation Board Hardware Description

This EVB consists of a MC33816 Smart Pre-driver Integrated Circuit, a USB to SPI dongle interface,

power conditioning circuitry, and external MOSFETs. The +12 V VSUPP supply provides the power to the

device, the loads, and the +5.0 V and +3.3 V EVB regulators. The hardware block diagram is shown

below:

Figure 4. MC33816 Smart Pre-driver EVB Block Diagram

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KT33816UG User’s Guide Rev. 3.0 1/2014

Freescale Semiconductor 9

Evaluation Board Hardware Description

11.1 LED Display

Five LED’s are provided as visual output devices for the MC33816 EVB. A list of the LED devices is

shown by the following:

1. +3.3 V LED - Indicates that the +3.3 volt regulator is running.

2. FLAG0 LED - Indicates that the digital FLAG 0 output is a logic 1.

3. FLAG1 LED - Indicates that the digital FLAG 1 output is a logic 1.

4. FLAG2 LED - Indicates that the digital FLAG 2 output is a logic 1.

5. +5.0 V LED - Indicates that the +5.0 volt regulator is running.

6. USB_PWR LED - Indicates that the USB SPI dongle is connected properly and is attached to an active USB

port on a PC.

11.2 Test Point Definitions

The EVB contains forty-six (46) test points that provide access to certain signals in the MC33816 as

follows:

1. +3.3 V - +3.3 Volt regulator output

2. +5.0 V - +5.0 Volt regulator output

3. VCCP - VCCP device pin

4. VCCIO - VCCIO device pin

5. VBAT - VBAT device pin

6. PGND - power ground

7. VBOOST - DC-DC convertor output, 0 to 72 V

8. DGND - digital ground

9. CLK - CLK device pin for external clocking

10. RESETB - RESETB device pin for reset

11. DRVEN - DRVEN device pin for enabling the pre-drivers

12. IRQB - IRQB device pin, output for MCU hardware interrupt

13. MISO - MISO device pin for SPI for data out

14. MOSI - MOSI device pin for SPI for data in

15. SCLK - SCLK device pin for SPI clock

16. CSB - CSB device pin for SPI chip select

17. START1 - START1 device pin for injector 1 (INJ1) output control

18. START2 - START2 device pin for injector 2 (INJ2) output control

19. START3 - START3 device pin for injector 3 (INJ3) output control

20. START4 - START4 device pin for injector 4 (INJ4) output control

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10 Freescale Semiconductor

Evaluation Board Hardware Description

21. START5 - START5 device pin for fuel pump 1 (FP1) output control

22. START6 - START6 device pin for fuel pump 2 (FP2) output control

23. VSENSEP4 - VSENSEP4 device pin, voltage across R12 current sense resistor for the DC-DC converter

24. VSENSEN4 - VSENSEN4 device pin, voltage across R12 current sense resistor for the DC-DC converter

25. PGND - power ground

26. G_HS1 - G_HS1 device pin for HS1 driver control

27. G_HS3 - G_HS3 device pin for HS3 driver control

28. G_HS5 - G_HS5 device pin for HS5 driver control

29. G_HS2 - G_HS2 device pin for HS2 driver control

30. G_HS4 - G_HS4 device pin for HS4 driver control

31. G_LS5 - G_LS5 device pin for LS5 driver control

32. G_LS1 - G_LS1 device pin for LS1 driver control

33. G_LS3 - G_LS3 device pin for LS3 driver control

34. G_LS6 - G_LS6 device pin for LS6 driver control

35. G_LS2 - G_LS2 device pin for LS2 driver control

36. G_LS4 - G_LS4 device pin for LS4 driver control

37. VSENSEP3 - VSENSEP3 device pin, voltage across R26 current sense resistor for the fuel pump bank

38. VSENSEP1 - VSENSEP1 device pin, voltage across R21 current sense resistor for the injector bank 1

39. VSENSEP2 - VSENSEP2 device pin, voltage across R22 current sense resistor for the injector bank 2

40. VSENSEN3 - VSENSEN3 device pin, voltage across R26 current sense resistor for the fuel pump bank

41. VSENSEN1 - VSENSEN1 device pin, voltage across R21 current sense resistor for the injector bank 1

42. VSENSEN2 - VSENSEN2 device pin, voltage across R22 current sense resistor for the injector bank 2

43. PGND - power ground

44. PGND - power ground

45. PGND - power ground

46. G_LS7 - G_LS7 device pin for LS7 driver control

11.3 Input Signal Definitions

The MC33816 EVB has nine logic level input signals used to control certain outputs or functions inside

the circuit. These 9 signals are:

1. DRVEN - Controls the state of the all the pre-driver outputs

2. RESETB - When the RESETB line is held low, the MC33816 is reset

3. START1 - Provides start signal for Injector 1

4. START2 - Provides start signal for Injector 2

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