Friendess FSCUT6000 Bedienungsanleitung

Installation
FSCUT6000 User Manual

FSCUT6000 User Manual
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Table of Contents
Table of Contents ................................................................................................................................ 2
1. Overview ......................................................................................................................................... 4
1.1. Introduction ......................................................................................................................... 4
1.2. System Diagram ................................................................................................................... 4
1.3. Product Details .....................................................................................................................5
2. Wiring Instruction ........................................................................................................................... 8
2.1. BMC2282 Installation ...........................................................................................................8
2.1.1. Dimension Diagram ................................................................................................ 10
2.1.2. Installation Diagram ................................................................................................10
2.1.3. Ethernet Terminal ................................................................................................... 12
2.1.4. PCIE Socket ..............................................................................................................12
2.2. HPL2720E Wiring ............................................................................................................... 13
2.2.1. Interface Layout ...................................................................................................... 15
2.2.2. J01 EtherCAT Input Terminal ...................................................................................15
2.2.3. J02 EtherCAT Output Terminal ................................................................................15
2.2.4. J03 Power Input Terminal ....................................................................................... 15
2.2.5. J04 PWM Output Terminal ..................................................................................... 16
2.2.6. J05 DAOutput Terminal ...........................................................................................16
2.2.7. J06 Common Output Interface ............................................................................... 16
2.2.8. J07 Common Input Interface .................................................................................. 17
2.3. BCS100E Wiring ..................................................................................................................18
2.3.1. Interface Layout ...................................................................................................... 19
2.3.2. J01 Power Input Terminal ....................................................................................... 20
2.3.3. J02 Sensor Input Terminal ...................................................................................... 21
2.3.4. J03/04 EtherCAT IN/OUT Terminal ......................................................................... 21
2.4. Cutter Wiring ......................................................................................................................22
2.4.1. ProCutter Wiring .....................................................................................................22
2.5. Laser Wiring ....................................................................................................................... 23
2.5.1. IPG_ YLS German .................................................................................................... 23
2.5.2. IPG American .......................................................................................................... 24
2.5.3. Raycus ..................................................................................................................... 25
2.5.4. Trumpf .....................................................................................................................26
3. Installation .....................................................................................................................................27
3.1. Installation Steps ................................................................................................................27
3.1.1. Step 1. Install BMC2282 Control Card .................................................................... 27
3.1.2. Step 2. Install BMC2282 Driver ...............................................................................27
3.1.3. Step 3. Connect Slave ............................................................................................. 28

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FSCUT6000 User Manual
3.1.4. Step 4. Scan in CypConfig ....................................................................................... 28
3.1.5. Step 5 Use CypCutPro .............................................................................................28
4. Precautions ....................................................................................................................................29
4.1. Wiring Precautions .............................................................................................................29
4.1.1. Drag Chain Wiring ...................................................................................................29
4.1.2. Machine Tool Wiring ...............................................................................................31
4.1.3. Assembly Requirements ......................................................................................... 33
4.2. Troubleshooting ................................................................................................................. 33
4.2.1. Device Manager cannot find PCIe devices ............................................................. 33
4.2.2. Device Manager cannot install driver .....................................................................34
4.2.3. Bus Scan failed ........................................................................................................ 34
4.2.4. Bus network alarm ..................................................................................................35

FSCUT6000 User Manual
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1. Overview
1.1. Introduction
FSCUT6000 is CNC system for laser cutting and is very cost-effective. It is based on EtherCAT
bus technology and capable of motion control, laser control, and cutting gas control. It is common
used in sheet metal, kitchen ware, lamps and such industries. This user manual is only for installation
guidance.
1.2. System Diagram
FSCUT6000 includes the EtherCAT BMC2282 Control Card, the bus IO board, and the bus
height controller, among which the BMC2282 control card integrates the EtherCAT master
protocol stack.
The network cable is led out from the network port of BMC2282 and connected to the BLT
cutting head. The wiring diagram is shown in Figure 1.
Figure 1 Wiring diagram of FSCUT6000 - BLT cutter

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FSCUT6000 User Manual
The wiring diagram of other cutting head is shown in Figure 2.
Figure 2 Wiring diagram of FSCUT6000 - other cutter
1.3. Product Details
FSCUT6000 EtherCAT CNC system includes BMC2282 Control Card, BCS100E terminal
board or BCS210E height controller, HPL2720E, WKB V6 and related cables, etc.
FSCUT6000 packages contain hardwares and quantity that might be slightly different. Please
consult Friendess customer support if any questions.

FSCUT6000 User Manual
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BMC2282 Control Card
(1)
BCS210E Motion Control
(1)
HPL2720E Terminal Board
(1)
WKB V6
(1)
LAN-20X-PWE
(1)
LAN Cables
LAN-0 3X(3)
LAN-1X (2)
LAN-3X (1)
Table 1-1 FSCUT6000-BLT cutter details

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FSCUT6000 User Manual
BMC2282 Control Card
(1)
BCS100E Motion Control
(1)
HPL2720E Terminal Board
(1)
WKB V6
(1)
Amplifier
(1)
HC 4-core cable
(1)
LAN Cables
LAN-0 3X(4)
LAN-1X (2)
LAN-3X (1)
SPC RF cable
(2)
Table 1- 2 FSCUT6000-other cutter details

FSCUT6000 User Manual
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2. Wiring Instruction
2.1. BMC2282 Installation
BMC2282 Control Card is a motion control card based on the EtherCAT Its 1.0Ghz
main chip provides excellent overall performance and has passed Friendess stringent testing
standards.
BMC2282
EtherCAT Control
Card
Bus Protocol
EtherCAT Master Protocol
PCI Express
PCI Express2.0 (Gen2)
Power Supply
Powered by PCIe motherboard, max 12V/1A, no hot plug
Anti-interference
Level
ESD 3 (6kV contact, 8kV air), EFT 4 (4kV power supply, 2kV signal),
Surge international 2 (2kV AC line, 1kV DC line)
Dimension and Weight
Dimension
(L x W x H) 127.6mm x121.0mm x21.45mm
Weight
80g
Feature
Cooling
Nature Cooling
Operating
Environment
0~+60℃
Storage temperature
-20~+70℃
Humidity
0% to 90% (non-condensation
Certification
CE

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FSCUT6000 User Manual
Environment Requirement
The waterproof and dustproof grade of the Control Card is IP00, unprotected. Please place the
computer in a clean, dust-free environment.
Table 2-1 BMX2282 Technical Data

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2.1.1. Dimension Diagram
BMC2282 Control Card dimension ( mm) is shown in Figure 3.
Figure 3 BMC2282 Dimension
2.1.2. Installation Diagram
Install BMC2282 in the socket of PCIE X4 and up with even force (refer to ②), and
secure its blank screw (refer to ①). Be aware of the heat dissipation for BMC228X and keep it
away from other cards as far away as possible. Refer to the diagram below.
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