FRONIUS OPT/i TWIN SyncBox Bedienungsanleitung

/ Perfect Charging / Perfect Welding / Solar Energy

42,0426,0286,EA 003-11052018

OPT/i TWIN SyncBox Operating Instructions

Robot option

EN-US

Dear reader,

Introduction Thank you for the trust you have placed in our company and congratulations on buying this

high-quality Fronius product. These instructions will help you familiarize yourself with the

product. Reading the instructions carefully will enable you to learn about the many different

features your Fronius product has to offer. This will allow you to make full use of its advan-

tages.

Please also note the safety rules to ensure greater safety when using the product. Careful

handling of the product will repay you with years of safe and reliable operation. These are

essential prerequisites for excellent results.

EN-US

Contents

General ...................................................................................................................................................... 7

Safety.................................................................................................................................................... 7

Scope of Supply.................................................................................................................................... 7

Environmental Conditions ..................................................................................................................... 7

Technical Data ...................................................................................................................................... 7

Notes on the function of the OPT/i TWIN SyncBox .............................................................................. 8

Indications on OPT/i TWIN SyncBox ......................................................................................................... 9

Indications on OPT/i TWIN SyncBox .................................................................................................... 9

Application example................................................................................................................................... 10

Application Example ............................................................................................................................. 10

Installation.................................................................................................................................................. 11

Installation............................................................................................................................................. 11

EN-US

General

Safety

Scope of Supply

Environmental

Conditions

Technical Data

WARNING! Incorrect operation and faulty work can cause serious personal injury

and material damage.

All work and functions described in this document must be performed only by

trained specialist personnel who have read and understood the following docu-

ments in full:

- this document

- all Operating instructions for system components, especially the safety rules

WARNING! Danger of serious personal injury and damage to equipment due to

unplanned signal transmission. Under no circumstances may safety-related sig-

nals be transmitted via the OPT/i TWIN SyncBox.

CAUTION! Equipment can be severely damaged if operated or stored outside of

stipulated environmental conditions.

It must be ensured that the environmental conditions can be met for all operating

conditions before starting up the device.

Temperature range of ambient air:

- During operation: -10°C to +40°C (14°F to 104°F)

- During transport and storage: -20°C to +55°C (-4°F to 131°F)

Relative humidity:

- Up to 50% at 40°C (104°F)

- Up to 90% at 20°C (68°F)

Ambient air: free of dust, acids, corrosive gases or substances, etc.

Altitude above sea level: up to 2000 m (6500 ft).

Power supply internally (24 V)

Protection class IP 20

EMC device class A

Notes on the

function of the

OPT/i TWIN Sync-

Box

Function:

OPT/i TWIN SyncBox synchronizes the welding processes of both power sources for

TWIN welding. When connected to the OPT/i TWIN SyncBox, characteristics that were es-

pecially optimized for this will be activated at the power sources.

Remote controls:

If a remote control is connected to the system, the settings on the remote control only affect

the power source that the remote control is connected to. For both power sources to be

controlled via remote control, a remote control must be connected to each power source.

Troubleshooting:

The OPT/i TWIN SyncBox does not have a troubleshooting function—an error in power

source 1 would therefore not automatically affect/deactivate power source 2.

Cooling:

For the welding system to be adequately cooled, both power sources need to be switched

on. Even when only one power source is used for the welding process (both parts of the

CU 2000i Pro /MC must be supplied from the respective power source so that the cooling

of the welding system can function properly).

Firmware update:

The OPT/i TWIN SyncBox uses its own firmware (not identical with the firmware of the

power source). Always update the OPT/i TWIN SyncBox firmware separately.

Marks of conformity CE

Dimensions L × W × H 450 x 350 x 90 mm

17.72 x 13.78 x 3.54 inch

Weight 3.6 kg

7.94 lb.

EN-US

Indications on OPT/i TWIN SyncBox

Indications on

OPT/i TWIN Sync-

Box

(1) LED Heartbeat

Staus Meaning

Off Offline; no supply voltage

Flashing green The PC board operating system is

working properly

(2) LED Synchronisation

Staus Bedeutung

Lights up green power sources are synchronized

Lights up red power sources are not synchronized

(3) + (4) no function

(4)

(2)

(3)

(1)

Application example

Application Ex-

ample

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