Frontier Wc1105 Bedienungsanleitung

WOOD CHIPPER

OPE R A T O R ' S MAN U A L

WC1105

5PQ990102 (8/08/2012)

To the Owner;

Thank-You for choosing a quality product from Frontier Equipment. We strive

to give you the best equipment and the best level of service of any company.

With a little care and maintenance this machine will do your work for you for

many years. In this manual, we make an effort to get you better acquainted

with the machine so you can achieve maximum performance. We design

and build all of our equipment with the end user in mind so we welcome any

suggestions or ideas for improvement. Please note that it is within our rights

to make changes or improvements to our equipment without updating the

equipment that was manufactured before the change took place.

Please take a few minutes to ll out the area below. This information will be

valuable to you when ordering parts or requesting service from your dealer.

Dealer Name:_____________________________

Dealer Phone Number:______________________

Service Manager/Technician:_________________

Model# and Description:_____________________

Serial Number:____________________________

Date of Purchase:__________________________

TABLE OF CONTENTS

Introduction ……………………………………………………………… 3

Intended Use ………………………………………………… 3

Serial Number …………………………………………….… 3

Specications ………………………………………………… 3

Safety …………………………………………………………………….… 4

Driveline Safety……………………………………………… 5

Safety Decals ………………………………………………… 6

Inspection and Set-up ………………………………………………… 7

Operation …………………………………………………………………… 8

Startup ………………………………………………………… 8

Chipping Tips ………………………………………………… 8

Chip Chute Adjustments …………………………………… 9

Deector ……………………………………………………… 9

Maintenance & Service ……………………………………………… 10

Belt Tension …………………………………………………… 10

Replacing the Belts …………………………………………… 10

Knives ……….………………………………………………… 11

Anvil …………………………………………………………… 11

Lubrication ……………………………………………………………….. 12

Bearings ……………………………………………………… 12

Warranty …………………………………………………………………… 13

Illustrated Parts Breakdown ……..………………………………… 14

Base Assembly Parts ….…………………………………… 15

Main Assembly Parts ….…………………………………… 16

Decals & Labels ….………………………………………… 18

Notes ………………………………………………………………………… 19

Intended Use

Frontier Chippers are designed to chip natural, untreated wood only. Materials that are processed

may contain chemicals or by-products that could corrode the machine, damage the blades, or spon-

taneously combust. Frontier Equipment will not cover under warranty any chipper that has been used

for anything besides natural wood.

Serial Number

The chipper’s serial number is located on the inside of the base. This number helps us to track

changes and improvements and must be mentioned when ordering parts or requesting service. For

your convenience, a space has been provided inside the front cover of this manual to record the se-

rial number, model number, purchase date, and dealer name.

Specications

INTRODUCTION

Specications WC1103 WC1105 WC1205

Chip Opening 3 x 5.5 in. (7.5 x 14cm) 5.5 x 8 in. (14 x 20cm)

Drive System PTO PTO

Engine N/A N/A

Transport 3 Point Hitch 3 Point Hitch

HP Required 16 35+

Rotor Size 65 lbs. 165 lbs.

Knives (2) 2.5 x 3.25 x 5/16 in. (4) 2.5 x 3.25 x 5/16 in.

Knife Bolts 3/8” Recessed Head Hardened Bolts

Feed System Manual Hydraulic

Hydraulic Requirement N/A 6 GPM

Feed Roller N/A 15” (37.5cm)

Hopper Opening 25 x 18 in. (62.5 x 45cm) 28 x 28 in. (70 x 70cm)

Feed Height 38” (95cm) 41” (102.5cm) 21” (52.5cm)

Weight (lbs.) 375 650 775

Do not operate this machine until this manual has been read and fully understood;

serious injury or death can occur if these safety warnings are ignored!

Never allow more than one person to operate this machine at one time. If two people are

working together it will increase the chance of your workmate engaging the machine or caus-

ing you to fall into the machine.

Wood is much harder than human esh! If your hand is ever near the chipping or feeding area

serious injury can occur. NEVER place your hands on the machine while it is chipping.

Never place your hands or feet on or near the machine while it is engaged.

Never place your hands or feet on or near the material while it is feeding.

DO NOT wear loose clothing, jewelry, or anything that can catch a branch that is feeding into

the chipper.

DO NOT stand directly in front of the infeed hopper when loading material into the hopper;

always load from the side of the hopper. This will not allow any part of your body to be pulled

into the machine.

Always wear safety hearing protection, eye wear, gloves, and long pants when operating the

chipper.

Never place your hands beyond the opening of the hopper while the chipper is running.

Never allow children, disabled, or untrained persons to operate the chipper.

Do not operate the chipper near bystanders, public roads, or anywhere that the debris may

travel far enough to injure another person.

Never move the chipper while it is running.

Shut off the tractor and allow the chipper to come to a complete stop before removing any

debris.

Never perform any maintenance or repair while the chipper is running.

The SMV (Slow Moving Vehicle) Triangle must be visible at all times when traveling on public

roads.

SAFETY

Stay Clear of Rotating Drivelines

TS1644-UN-22AUG95 H96219-UN-29APR10

Entanglement in rotating driveline can cause serious injury or death.

Keep tractor master shield and driveline shields in place at all times. Make

sure rotating shields turn freely.

Wear close fitting clothing. Stop the engine and be sure that PTO driveline

is stopped before making adjustments, connections, or cleaning out PTO

driven equipment.

Do not install any adapter device between the tractor and the primary

implement PTO drive shaft that will allow a 1000 rpm tractor shaft to power

a 540 rpm implement at speeds higher than 540 rpm.

Do not install any adapter device that results in a portion of the rotating

implement shaft, tractor shaft, or the adapter to be unguarded. The tractor

master shield shall overlap the end of the splined shaft and the added adaptor

device as outlined in the table.

PTO Type

Diameter Splines

n ± 5 mm (0.20 in.)

1 35 mm (1.378 in.)

6 85 mm (3.35 in.)

2 35 mm (1.378 in.)

21 85 mm (3.35 in.)

3 45 mm (1.772 in.)

20 100 mm (4.00 in.)

SAFETY

Safety Decals

Warning decals are provided to insure safe and proper use of the machine and should be

heeded at all times. If at any time there are damaged and/or faded decals, contact your dealer

for replacements immediately. Below is an illustration of each decal and its placement.

903101

903100

INSPECTION AND SET-UP

• Follow the instructions in the lubrication section of this manual to make sure the chipper

is greased properly. The initial grease is applied at the factory, but a routine maintenance

schedule is the user’s responsibility.

• Check all bolts and nuts to make sure everything is tight. All hardware is checked at the fac-

tory, but sometimes it will vibrate loose during shipment. Also check all fasteners periodically

between uses. A wood chipper produces high vibration levels which can cause hardware to

loosen.

• Check the position of the knives in relation to the chip anvil. The recommended setting is

1/32” (.8mm) between the anvil and the closest knife. You may notice the rotor has a slight

wobble which will cause some of the knives to run closer than others. This is normal. See

page 9 for instructions on adjusting the anvil depth.

• Check the chip chute locking device to make sure it locks the chute securely into position

when the handle is in the locked position. This adjustment is also made at the factory but

needs to be readjusted after the chute is “worn in”.

• Check the length of the PTO shaft. Some tractor 3-point hitch arms are shorter and require

a shorter PTO shaft. To determine whether your shaft needs to be cut down to t you will

need to connect the 3-point arms to the chipper, connect the PTO shaft to both the tractor

and chipper, and slowly raise the 3-point hitch. Watch closely to make sure that the PTO

shaft does not fully retract. If it does, you will need to remove it and cut it down accordingly.

If the PTO shaft is not tted properly it can “bottom out” and cause damage to the PTO shaft

or the chipper. Also check the PTO to make sure the tubes overlap at least 6 inches (15cm)

(see illustration below) when the chipper is in the operating position. (sitting level on the

ground)

Chipping tips

• Feed the blunt end of the branch in rst.

• Trim the side limbs that won’t t into the hopper before you feed the chipper. Remember

that this is a gravity feed chipper and it will not feed itself if there are side limbs that do not

t through the chip opening. If you have a branch that will not feed properly you may need

to turn it or remove it from the hopper and trim some of the limbs off. Never force a branch

through! Your hands could slip and get into the blades.

• Feed smaller material into the hopper from the side of hopper so that debris doesn’t y

back at you.

• If you have a lot of dry material try to mix in some green (fresh) limbs with the dry. The

moisture in the green wood will lubricate and cool the knives. Chipping only dry wood will

cause the knives to heat up. A hot knife will lose its edge much quicker.

Startup

• Place tractor transmission in neutral and set the parking brake, then turn the tractor engine

off.

• Connect the 3 pt. hitch linkages to the chipper and secure them with safety snap pins.

• Adjust the top link so that the chipper sits level.

• Connect the pto shaft to the tractor. Be sure that the balls are set in the ball groove of the

tractor pto shaft. Make sure that the pto safety chains are attached to both the tractor and

the chipper to keep the protective PTO shield from rotating.

• Turn the chip chute in a safe direction and adjust the chip deector to the desired position.

• Start tractor engine and hold the engine rpm’s at a strong idle. Engage the pto slowly. If

the tractor is running at a high speed when you engage the PTO you could damage the

drive belts or break the shear bolt on the PTO shaft. After the rotor is spinning freely raise

the tractor rpm’s until the pto speed is around 540 rpm.

• With the chipper now running at full speed you may begin chipping. Start by feeding small

diameter branches until you get better acquainted with the machine and its operation, then

you may begin feeding larger pieces.

OPERATION

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