Fruitland RCF 172 Installationsanleitung

FRUITLAND VACUUM PUMP

Operation and Maintenance

Attention:

Read owner’s manual fully before operating pump.

Failure to do so can result in severe pump damage and may void warranty.

FM-VPM-2020

324 Leaside Avenue

Stoney Creek, ON Canada L8E 2N7

Tel: 905-662-6552 / TF: 1-800-663-9003

Fax: 905-662-5412

www.fruitlandmanufacturing.com

RCF 172, 344 Models

Fruitland Manufacturing • Toll Free: 1-800-663-9003 • www.fruitlandmanufacturing.com

CONTENT

Fruitland Vacuum Pump Designations ........................................................... 4

Pump Operation & Maintenance..................................................................... 5

Installation & Adjustments....................................................................... 6

Lubrication & Approved Oils.................................................................... 9

Oil Pump Adjustment .............................................................................. 11

Vacuum Pump Flushing Procedure ....................................................... 12

Vacuum Pump & System Maintenance ................................................. 14

Vacuum Pump Drive Systems ................................................................. 16

Fruitland Right Angle Gearbox ............................................................... 20

Fruitland Hydraulic Motor ....................................................................... 21

Drive Shaft Installation & Phasing .......................................................... 23

Vane Wear Measurement ....................................................................... 24

Trouble Shooting Pump & System Malfunctions ................................. 27

Vacuum Actuated Cooling System (VACS) ............................................. 28

RCF 172 Pump Parts & Dimensions ............................................................... 29

RCF 172 Exploded View ........................................................................... 30

RCF 172 Detailed Item Numbers ............................................................ 31

ELIM A172-PT-L Exploded View .............................................................. 34

ELIM A172-PT-L Detailed Item Numbers ............................................... 35

ELIM G172 Exploded View ....................................................................... 36

ELIM G172 Detailed Item Numbers ....................................................... 37

ELIM H172-PT-L Exploded View .............................................................. 39

ELIM H172-PT-L Detailed Item Numbers ............................................... 40

RCF 344 Pump Parts & Dimensions ................................................................ 41

RCF 344 Exploded View ............................................................................ 42

RCF 344 Detailed Item Numbers ............................................................ 43

ELIM A344-PT Exploded & Dimensional Views ..................................... 46

ELIM A344-PT Detailed Item Numbers .................................................. 49

ELIM G172 Exploded & Dimensional Views .......................................... 51

ELIM G172 Detailed Item Numbers ....................................................... 52

ELIM G344 Exploded & Dimensional Views .......................................... 55

ELIM G344 Detailed Item Numbers ....................................................... 57

Truck Mounting Instructions For Eliminator Systems With Angle Drive .... 59

Warranty ........................................................................................................... 60

Serial Number .................................................................................................... 62

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FRUITLAND VACUUM PUMP DESIGNATIONS

Ordering Information:

1. Choose Rotation L or R

2. Choose drive option A or H; OR specify belt drive or pulley

Sample Model Code:

RCF344LUH – Rotary Compressor Fiber Vane Pump model 344 series pump with left hand

rotation, four-way valve on top and Hydraulic Drive Adapter.

RCF Model Nomenclature:

RCF 344 L U H

MODEL

RFC - Rotary Compresor Fibre (Vane)

SERIES

172

344

ROTATION

L - Counter Clockwise

R - Clockwise

DRIVE OPTIONS

BLANK - Bare Shaft

H - Hydraulic Drive Adapter

A - Right Angle Drive Adapter

VALVE OPTIONS

U - Top Valve (Upper)

S - Side Valve

Model 172 Model 344

RCF 344 L H

MODEL

RCF - Rotary Compresor

Fibre (Vane)

SERIES

172

344

DRIVE OPTIONS

BLANK - Bare Shaft

H - Hydraulic Drive Adapter

A - Right Angle Drive Adapter

ROTATION

L - Counter Clockwise

R - Clockwise

Fruitland Manufacturing • Toll Free: 1-800-663-9003 • www.fruitlandmanufacturing.com

PUMP OPERATION &

MAINTENANCE

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INSTALLATION & ADJUSTMENTS

Lifting

Lift pump by eye bolts, if provided, or with slings around body of pump close to legs.

Mounting

Secure pump unit to at sturdy surface with four bolts, washers and lock washers, through

holes in the base of the pump legs.

RPM

Fruitland Vacuum Pumps should never exceed the RPM stated on the plate tag (pump damage

is possible). Pump may be run 20% slower than the stated RPM on the tag if required.

*Vacuum-Pressure Gauge:

Required to SAFELY operate and monitor the systems performance. Locate this gauge at an

Operational location and or after the primary and secondary shut-os/scrubbers to prevent

failure due to foreign material.

*Pressure & Vacuum Relief Valves:

Regulates the operating Pressure & Vacuum levels within the system. There should be a min-

imum of two of each relief valve within your system. One set of reliefs upon the tank and one

set of reliefs near the pump. All Relief Valves are rated per CFM (cubic feet per minute) and

must be sized accordingly to your vacuum pump system and as recommended by the vacu-

um tank manufacturer.

WARNING

Read Operations and Maintenance Manual fully before operating the

vacuum pump. Failure to do so may result in severe system damage

that may cause severe injury, death, and void the pumps warranty.

WARNING

AlwaysverifythecorrectReliefvalve settingswiththetankmanufacturer.

Failure to do so may cause catastrophic failure, injury and/or death.

Fruitland Manufacturing • Toll Free: 1-800-663-9003 • www.fruitlandmanufacturing.com

Vacuum & Pressure Relief Adjustment

*Fruitland Pressure Relief - PART # PRV2”

Release the anti-rotation screw (1) - turn the upper ring (3) - ro-

tate clockwise - CW - to increase pressure OR rotate counter

clockwise - CCW - to decrease pressure in vessel.

When the desired pressure in the vessel is achieved, slightly turn

the upper ring (3) until the attened spot upon the wheel’s shaft

is achieved. Tighten the anti-rotation screw and the pressure re-

lief is now set.

Fruitland suggests this procedure and verication of your pres-

sure reliefs operation within your system are re-checked and or

set during your routine maintenance schedule for the tank and

truck.

*Fruitland Vacuum Relief - PART # VB

Remove the setting screw cover (1) - insert a at tip screwdriver into the incision and pry o

the cover carefully. Loosen the stop set nut (3) - hold rm the vacuum relief bell (2) - Turn the

bell clockwise - CW - to increase pressure and turn the bell counter clockwise - CCW - to re-

duce pressure in the vessel.

During this adjustment it is not necessary to hold the set nut stem (3) with a screwdriver.

When desired pressure in the vessel is achieved, tighten the stop set nut (3) - hold rm the

vacuum relief bell (2). Install the setting screw cover (1) - and the vacuum relief is now set.

To eliminate tampering with the adjusted setting of the vacuum relief - insert wire through

the screw cover (1) and then into bell (2) and connect wire with a permanent seal.

Fruitland suggests this procedure and verication of your pressure reliefs operation within

your system to be re-checked and or re-set during your routine maintenance schedule for the

tank and truck.

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ATTENTION

All Fruitland Vacuum pumps should never run for a prolonged period

of time without air passing through the pump & system itself.

Incorporating vacuum & pressure relief valves is highly recommended

In addition to the incorporation of vacuum & pressure reliefs the outside of these valves,

vacuum pump housing, pump shroud and pumps cooling fan blades should, at all times be

kept clean of all debris to allow proper pump & system cooling.

Failure to allow air to be conveyed through your vacuum pump & system may result in severe

system damage that may cause severe injury, death, and void the pumps warranty.

SERVICE NOTE

USE AUTHENTIC FRUITLAND PARTS ONLY!

If you have any questions, or require further information on installing,

operating and or the maintenance of your vacuum pump contact:

1-800-663-9003 - [email protected] - [email protected]

*If you require these components, please contact your supplier or Fruitland Manufacturing

(They may not be included in the pump or package you acquired)

Fruitland Manufacturing • Toll Free: 1-800-663-9003 • www.fruitlandmanufacturing.com

RCF172 RCF344

1 Litre 18 hr 8 hr

1 Imp. Gal. 82 hr 36 hr

1 US Gal. 68 hr 30 hr

LUBRICATION & APPROVED OILS

Lubrication: If the suction temperature is >50°F (summer conditions), a SAE-40 non detergent

motor oil or an ISO 150 compressor oil can be used. If the suction temperature is <50°F (Winter

Conditions) a SAE-30 non detergent motor oil or an ISO 100 compressor oil is recommended.

Always check oil level before starting unit.

NEVER ALLOW OIL RESERVOIR TO

GET LOW!!!

Vacuum pumps dispose of and or consume oil during operation and

do not have a return within the system. All vacuum pumps will have

an oil sight glass, tube or dipstick. If a remote reservoir is used, verify that this

reservoir has oil. Always use the manufacturer’s recommended oil. The oil level

needs to be checked on a routine basis during the vacuum pumps operation.

All Pump Models

Oil Tank - Important! During routine cleaning & freezing weather, drain possible

condensation build-up in the bottom of the oil tank. Water can enter oil tank and be ingested

into the oil pump, this could cause the oil pump to freeze and damage the internal gears of the

oil pump. If you suspect water is present within the oil tank reservoir, drain and clean the oil

tank with diesel fuel.

Oil ConsumptionConsumption --approximateapproximate::

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Oils Approved for use in Fruitland Vacuum Pumps

OIL TYPE WINTER WEIGHT SUMMER WEIGHT

FRUITLAND® GREEN™ OIL (100% Biodegradable) SAME SAME

¹SHELL TURBO T OIL 32 68 or 100

¹ ISO COMPRESSOR OIL 100 150

MONOLEC COMPRESSOR OIL* SAME SAME

MOBIL SHC 525 (Synthesized Hydrocarbon) SAME SAME

¹ MOBIL DTE LIGHT OR HEAVY MEDIUM

ANDEROL 497 MEDIUM SAME SAME

¹ CHEVRON GST 32 68

¹ PENNZOIL PENNZBELL TO OIL 32 or 46 68

¹ TEXACO REGAL R & O OIL 32 68

¹ SAE NON DETERGENT OIL 10 or 20 30 or 40

SHELL ROTELLA 15W-40 MOTOR OIL SAME SAME

These oils have been approved for use in Fruitland Vacuum Pumps. Use of these oils will

maintain the vacuum pump warranty as well as extend the life of the vacuum pump and

ensure proper performance and lubrication.

When operated properly, Fruitland vacuum pumps will run cooler, use less oil

and provide much longer service than any other rotary vane vacuum pump.

*Monolec Compressor Oil is colored red and should not be confused with transmission uid.

¹ Recommended for the best performance and lubrication at all temperature levels.

Oils & Fluids That Are Not Approved For Use In

Fruitland Vacuum Pumps

OIL TYPE OIL TYPE OIL TYPE

BRAKE FLUID HYDRAULIC FLUID TRANSMISSION FLUID

DEF FLUID POWER STEERING USED OIL VEGETABLE

GEAR OIL FLUID SCENTED OIL USED OIL

WARNING

Always check oil level before starting vacuum pump, Fill if necessary.

Operating your Fruitland vacuum pump with the incorrect oil

can result in misuse of this product that may result in severe

injury, death, severe system damage, and or void the pump’s warranty.

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