Frymaster Pro Series Leitfaden

Frymaster, a member of the Commercial Food Equipment Service Association, recommends

using CFESA Certified Technicians.

24-Hour Service Hotline 1-800-551-8633 MAR2008

*8195990*

PRO SERIES

ELECTRIC FRYERS

Service & Parts Manual

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS

EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY

FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE

PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL

BE VOID. FURTHER, FRYMASTER AND DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR

ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE

DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY

MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

DANGER

Copper wire suitable for at least 167°F (75°C) must be used for power connections.

DANGER

The electrical power supply for this appliance must be the same as indicated on the

rating and serial number plate located on the inside of the fryer door.

DANGER

This appliance must be connected to the voltage and phase as specified on the rating

and serial number plate located on the inside of the fryer door.

DANGER

All wiring connections for this appliance must be made in accordance with the wiring

diagrams furnished with the equipment. Wiring diagrams are located on the inside of

the fryer door.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

WARNING

Do not attach accessories to this fryer unless fryer is secured from tipping. Personal

injury may result.

WARNING

Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with

legs must be lifted during movement to avoid damage and possible bodily injury. For a

moveable or portable installation, Frymaster optional equipment casters must be used.

Questions? Call 1-800-551-8633

WARNING

Do not use water jets to clean this equipment.

DANGER

All wiring connections for this appliance must be made in accordance with the wiring

diagrams furnished with the equipment. Wiring diagrams are located on the inside of

the fryer door.

WARNING

This equipment is intended for indoor use only. Do not install or operate this

equipment in outdoor areas.

ELECTRICAL POWER SPECIFICATIONS

MINIMUM SIZE AMPS PER LEG

kW VOLTAGE PHASE WIRE

SERVICE AWG mm2L1 L2 L3

14 208 3 3 6 16 39 39 39

14 240 3 3 6 16 34 34 34

14 480 3 3 8 10 17 17 17

14 220/380 3 4 6 16 21 21 21

14 240/415 3 4 6 16 20 20 21

14 230/400 3 4 6 16 21 21 21

208 3 3 6 16 39 39 39

240 3 3 6 16 34 34 34

220/380 3 4 6 16 21 21 21

ALL

EPRI 14kW

(SOLID STATE) 240/415 3 4 6 16 20 20 20

17 208 3 3 6 16 48 48 48

17 240 3 3 6 16 41 41 41

17 480 3 3 6 16 21 21 21

17 220/380 3 4 6 16 26 26 26

17 240/415 3 4 6 16 24 24 24

17 230/400 3 4 6 16 25 25 25

208 3 3 6 16 48 48 48

240 3 3 6 16 41 41 41

220/380 3 4 6 16 26 26 26

ALL

EPRI 17kW

(SOLID STATE) 240/415 3 4 6 16 24 24 24

22 208 3 3 4 25 61 61 61

22 240 3 3 4 25 53 53 53

22 480 3 3 6 16 27 27 27

22 220/380 3 4 6 16 34 34 34

22 240/415 3 4 6 16 31 31 31

22 230/400 3 4 6 16 32 32 32

TABLE OF CONTENTS

Page

CAUTIONARY STATEMENTS i

ELECTRICAL POWER SPECIFICATIONS ii

CHAPTER 1 – SERVICE PROCEDURES 1-1

1.1 General 1-1

1.2 Replacing a Controller 1-1

1.3 Replacing Component Box Components 1-2

1.4 Replacing a Temperature Probe or High-Limit Thermostat 1-3

1.5 Replacing a Heating Element 1-5

1.6 Replacing Contactor Box Components 1-6

1.7 Replacing a Frypot 1-7

1.8 Built-in Filtration System Service Procedures 1-8

1.9 Basket Lift Service Procedures 1-12

1.10 Interface Board Diagnostic Charts 1-15

1.11 Wiring Diagrams 1-16

CHAPTER 2 – PARTS LIST 2-1

2.1 Accessories 2-1

2.2 Basket Lift Assembly and Associated Parts 2-2

2.3 Cabinetry 2-4

2.4 Drain System Components 2-8

2.5 Electronics and Wiring Components 2-16

2.6 Filtration System Components 2-28

2.7 Frypot Assemblies and Associated Parts 2-31

2.8 Oil Return System Components 2-33

1-1

PRO SERIES ELECTRIC FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 General

Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical

power supply.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to

facilitate re-assembly.

1.2 Replacing a Controller

1. Before removing controllers from Euro-look models (round top-cap and drains), slide the metal

bezel up to release the bottom tabs; then, remove it.

2. Remove the two screws from the upper corners of the control panel. The control panel is hinged

at the bottom and swings open from the top.

Remove screws in upper

corners of control panel and

swing control panel down.

3. Unplug the wiring harness from the connector on the back of the controller and disconnect the

grounding wire from terminal adjacent to the connector. Remove the control panel assembly by

lifting it from the hinged slots in the control panel frame.

1-2

4. Remove the controller from the control panel assembly and install the replacement controller.

Reinstall the control panel assembly by reversing steps 1 and 2.

1.3 Replacing Component Box Components

1. Remove the two screws from the upper corners of the control panel and allow the control panel

to swing down (see steps 1 and 2 of section 1.2 on preceding page).

2. Unplug the wiring harness from the 15-pin connector on the interface board and disconnect the

grounding wire from terminal adjacent to the 15-pin connector on the back of the controller.

Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.

3. Disconnect the wiring from the component to be replaced, being sure to make a note of where

each wire was connected.

NOTE: If replacing the interface board, connectors J1 and J2 must also be disconnected from

the 12-pin connectors on the rear of the component box, directly behind the interface board.

4. Dismount the component to be replaced and install the new component, being sure that any

required spacers, insulation, washers, etc. are in place.

NOTE: If more room to work is required, the control panel frame and top cap assembly may be

removed by removing the hex head screws that secure it to the fryer cabinet (see illustration

below). If this option is chosen, all control panel assemblies must be removed per steps 1 and 2

above. The cover plate on the lower front of the component box may also be removed if desired.

Removing the component box itself from the fryer is not recommended due to the difficulty

involved in disconnecting and reconnecting the oil-return valve rods, which pass through

openings in the component box.

Ground Wire Terminal

15-Pin Connecto

1-3

Remove these three

screws at each end.

Remove these two screws

from the center supports.

Removing the Control Panel Frame and Top Cap Assembly

5. Reconnect the wiring disconnected in step 3, referring to your notes and the wiring diagrams on

the fryer door to ensure that the connections are properly made. Also, verify that no other wiring

was disconnected accidentally during the replacement process.

6. Reverse steps 1 and 2 to complete the replacement and return the fryer to service.

1.4 Replacing a Temperature Probe or High-Limit Thermostat

1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit

(SDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear

of the fryer.

3. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in

order to remove the upper back panel. To remove the tilt housing, raise the elements and allow

them to rest on the basket support racks as shown in the photo below.

1-4

Next, remove the hex head screws from the rear edge of the housing. The housing can then be

lifted straight up and off the fryer. Lift up on the upper back panel to disengage the tabs on its

upper corners from the cutouts in the fryer frame.

4. Disconnect the wire harness at connector C6 and, using a pin pusher, disconnect the probe leads

or high-limit leads from the connector.

5. If replacing a temperature probe, remove the screw securing the probe bracket to the element

and slide the bracket off the element and probe. Pull the probe out of the tilt housing assembly,

install the replacement probe, and reattach the element bracket. Secure the upper portion of the

probe with a replacement metal wire tie.

Probe Bracket

Probe Leads

Metal Wire Tie

If replacing a high-limit thermostat, unscrew the thermostat to be replaced. Apply Loctite™PST

567 or equivalent sealant to the threads of the replacement and screw it securely into the frypot.

6. If a temperature probe was replaced, insert the probe leads into the connector (see left

illustration below). For full-vat units or the left half (as viewed from the rear of the fryer) of a

dual-vat unit, the red lead goes into position 6 and the white into position 7. For the right half of

a dual-vat unit (as viewed from the rear of the fryer), the red lead goes into position 12 and the

white into position 13.

Rib marks Position 1

Probe Lead Positions High-Limit Lead Positions

10 4

If a high-limit thermostat was replaced, insert the leads into the connector (see right illustration

above). For full-vat units or the left half of a dual-vat unit (as viewed from the rear of the fryer),

the leads go into positions 4 and 5 of the connector. For the right half of a dual-vat unit (as

viewed from the rear of the fryer), the leads go into positions 10 and 11. In either case, polarity

does not matter.

7. Reinstall the back panels and tilt housing to complete the installation, then reverse steps 1 and 2

to return the fryer to service.

1-5

1.5 Replacing a Heating Element

1. Perform steps 1-3 of section 1.4, Replacing a Temperature Probe.

2. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element

being replaced, disconnect the wire harness containing the probe wiring (connector C6). Using a

pin pusher, disconnect the probe wires from the connector.

3. On the front of the contactor box, disconnect the 6-pin connector for the left element (as viewed

from the front of the fryer) or the 9-pin connector for the right element and pull the harness out

through the rear of the fryer. Press in on the tabs on each side of the connector while pulling

outward on the free end to extend the connector and release the element leads (see photo below).

Pull the leads out of the connector and out of the plastic wire loom.

4. Raise the element to the full up position and disconnect the element springs.

5. Remove the nuts and machine screws that secure the element to the tilt plate assembly and pull

the element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elements

clamped together. For full-vat units, remove the element clamps before removing the nuts and

machine screws that secure the element to the tilt plate assembly.

6. If applicable, recover the probe bracket and probe from the element being replaced and install

them on the replacement element, then install the replacement element in the frypot, securing it

with the nuts and screws removed in Step 5.

7. Route the element leads through the wire loom to prevent chafing and press the pins into the

connector in accordance with the diagram below, then close the connector to lock the leads in

place. NOTE: It is critical that the wires be routed through the loom to prevent chafing.

789

5R 4R6R 1R2R3R

Pip marks Position 1

5L 4L6L 1L2L3L

1-6

Remove these screws to dismount the left contactor box.

The right contactor box is secured in a similar manner.

8. Insert the element connector into the receptacle on the front of the contactor box, ensuring that

the latches lock.

9. If disconnected in step 2, insert the temperature probe leads into the wiring harness connector

(see illustration below). For full-vat units or the right half of a dual-vat unit, the red lead goes

into position 6 and the white into position 7. For the left half of a dual-vat unit, the red lead goes

into position 12 and the white into position 13. NOTE: Right and left refer to the fryer as

viewed from the rear.

Rib marks Position 1

10. If disconnected in step 2, reconnect connector C6 of the wiring harness.

11. Reconnect the element springs and lower the element back down onto the basket rack.

12. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and

reconnect it to the electrical power supply.

1.6 Replacing Contactor Box Components

1. If replacing a contactor box above the built-in filter system, remove the filter pan and lid from

the unit. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate metal

container. If replacing a contactor box in a non-filter unit, drain the frypot above the box into a

Shortening Disposal Unit (SDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2. Disconnect the fryer from the electrical power supply.

3. Unplug the wiring harnesses from the contactor box to be serviced.

4. Remove the two screws that secure the box in place. NOTE:If you remove the screws from

both boxes at the same time, the boxes will jam against each other and neither can be removed.

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