Fuji Electric FRENIC-Multi OPC-E1-DEV Bedienungsanleitung

Instruction Manual

DeviceNet Interface Option

"OPC-E1-DEV"

Thank you for purchasing our DeviceNet Interface Option OPC-E1-DEV.

• This product is designed to connect the FRENIC-Multi series of inverters to DeviceNet. Read through this

instruction manual and be familiar with the handling procedure for correct use.

• Improper handling blocks correct operation or causes a short life or failure.

• Deliver this manual to the end user of the product. The end user should keep this manual in a safe place

until the DeviceNet Interface Option is discarded.

• For the usage of inverters, refer to the instruction manual prepared for the FRENIC-Multi series of inverters.

Fuji Electric FA Components & Systems Co., Ltd.

No part of this publication may be reproduced or copied without prior written permission from Fuji Electric FA

Components & Systems Co., Ltd.

All products and company names mentioned in this manual are trademarks or registered trademarks of their

respective holders.

The information contained herein is subject to change without prior notice for improvement.

Preface

Thank you for purchasing our DeviceNet Interface Option OPC-E1-DEV.

Mounting this option on your FRENIC-Multi allows you to connect the FRENIC-Multi to a DeviceNet master unit

(e.g., PC and PLC) and control it as a slave unit using the run command, speed command, and access to

function codes.

This option has the following features:

• Data Rate (baud rate): 125 kbps, 250 kbps, 500 kbps

• I/O Message: Polling and Change of State supported

• Applicable Profile: AC Drive profile

• Reading and writing all the function codes applicable to the FRENIC-Multi (User Defined Assembly I/O or

Explicit Message)

This product has been tested by ODVA authorized Independent Test Lab and found to comply with ODVA’s

DeviceNet Conformance Test Version 18.

Certification Logo Mark:

DeviceNetis a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).

This instruction manual does not contain inverter handling instructions. Read through this instruction manual in

conjunction with the FRENIC-Multi Instruction Manual (INR-SI47-1094-E) and be familiar with proper handling

and operation of this product. Improper handling might result in incorrect operation, a short life, or even a failure

of this product.

Keep this manual in a safe place.

Related Publications

Listed below are the other materials related to the use of the DeviceNet interface option "OPC-E1-DEV." Read

them in conjunction with this manual as necessary.

• RS-485 Communication User's Manual (MEH448)

• FRENIC-Multi Instruction Manual (INR-SI47-1094-E)

The materials are subject to change without notice. Be sure to obtain the latest editions for use.

Safety precautions

Read this manual thoroughly before proceeding with installation, connections (wiring), operation, or

maintenance and inspection. Ensure you have sound knowledge of the device and familiarize yourself with all

safety information and precautions before proceeding to operate the inverter.

Safety precautions are classified into the following two categories in this manual.

Failure to heed the information indicated by this symbol may lead to

dangerous conditions, possibly resulting in death or serious bodily

injuries.

Failure to heed the information indicated by this symbol may lead to

dangerous conditions, possibly resulting in minor or light bodily injuries

and/or substantial property damage.

Failure to heed the information contained under the CAUTION title can also result in serious consequences.

These safety precautions are of utmost importance and must be observed at all times.

Installation and wiring

• Turn the inverter's power OFF and wait for at least five minutes. Further, check that the DC link bus

voltage between the P (+) and N (-) terminals is lower than 25 VDC.

• Qualified electricians should carry out wiring.

Otherwise, electric shock could occur.

• Do not use the product that is damaged or lacking parts.

Doing so could cause a fire, accident, or injury.

• Prevent lint, paper fibers, sawdust, dust, metallic chips, or other foreign materials from getting into

the inverter and the option.

Otherwise, a fire or an accident might result.

• Incorrect handling in installation/removal jobs could cause a failure.

A failure might result.

• Noise may be emitted from the inverter, motor and wires. Implement appropriate measure to prevent

the nearby sensors and devices from malfunctioning due to such noise.

Otherwise, an accident could occur.

Operation

• Be sure to install the terminal block cover, front cover of the inverter and option terminal cover before

turning the inverter's power ON. Do not remove the covers while power is applied.

Otherwise electric shock could occur.

• Do not operate switches with wet hands.

Doing so could cause electric shock.

• If you set the function codes wrongly or without completely understanding FRENIC-Multi Instruction

Manual (INR-SI47-1094-E) and the FRENIC-Multi User's Manual (MEH457), the motor may rotate

with a torque or at a speed not permitted for the machine. Confirm and adjust the setting of the

function codes before running the inverter.

Otherwise, an accident could occur.

Maintenance and inspection, and parts replacement

• Turn the inverter's power OFF and wait for at least five minutes before starting inspection. Further,

check that the DC link bus voltage between the P (+) and N (-) terminals is lower than 25 VDC.

Otherwise, electric shock could occur.

• Maintenance, inspection, and parts replacement should be made only by qualified persons.

• Take off the watch, rings and other metallic objects before starting work.

• Use insulated tools.

Otherwise, electric shock or injuries could occur.

Disposal

• Treat the DeviceNet interface option as an industrial waste when disposing of it.

Otherwise injuries could occur.

Others

• Never attempt to modify the DeviceNet interface option.

Doing so could cause electric shock or injuries.

How this manual is organized

This manual is made up of chapters 1 through 12.

Chapter 1 BEFORE USING THIS OPTION

Lists points to be checked upon delivery of this option. Also this chapter provides information on how to obtain

an EDS file, and describes about applicable inverters.

Chapter 2 BASIC FUNCTIONS AND SETTINGS

Provides inside view of this option and describes on how to specify the communication data rate (baud rate) and

the node address on DeviceNet with the DIP switch. Also this chapter describes about LED status indicators.

Chapter 3 INSTALLATION OF THIS OPTION

Provides instructions and precautions for mounting this option.

Chapter 4 WIRING AND CABLING

Provides wiring instructions around the terminal blocks on this option and the cable specifications.

Chapter 5 CONFIGURING INVERTER'S FUNCTION CODES FOR DeviceNet COMMUNICATION

Describes the inverter's function codes to be set for the DeviceNet communications link. Also this chapter lists

the related function codes.

Chapter 6 ESTABLISHING A DeviceNet COMMUNICATIONS LINK

Guides you to establish a DeviceNet communications link between the DeviceNet master and the inverter.

Chapter 7 I/O MESSAGE

Provides overview of I/O Message and detailed descriptions of I/O assembly instances

Chapter 8 EXPLICIT MESSAGE

Provides overview of Explicit Message and detailed descriptions of objects

Chapter 9 INVERTER REACTION TO DeviceNet COMMUNICATIONS ERRORS

Describes on how the inverter operates if a DeviceNet communications error occurs.

Chapter 10 ALARM CODE LIST

Lists and explains inverter’s alarm codes.

Chapter 11 TROUBLESHOOTING

Provides troubleshooting instructions for certain problems, e.g., when the inverter does not operate as ordered

or when an alarm condition has been recognized.

Chapter 12 SPECIFICATIONS

Lists the general specifications and communications specifications.

Icons

The following icons are used throughout this manual.

This icon indicates information which, if not heeded, can result in the product not operating to full

efficiency, as well as information concerning incorrect operations and settings which can result in

accidents.

This icon indicates information that can prove handy when performing certain settings or operations.

 This icon indicates a reference to more detailed information.

Table of Contents

Preface ...................................................................................1

How this manual is organized.....................................................3

Chapter 1 BEFORE USING THIS OPTION ....................... 5

1.1 Acceptance Inspection ............................................ 5

1.2 Applicable Inverters ................................................. 5

Chapter 2 BASIC FUNCTIONS AND SETTINGS.............. 6

2.1 DeviceNet Interface Option Inside View .................. 6

2.2 DIP Switch ............................................................... 6

2.3 LED Status Indicators .............................................. 7

2.4 RJ-45 Connector ..................................................... 8

2.5 Power Supply Terminal Block and DeviceNet

Terminal Block ......................................................... 8

Chapter 3 INSTALLATION OF THIS OPTION ................... 9

Chapter 4 WIRING AND CABLING ................................. 13

4.1 Basic Connection Diagram .................................... 13

4.2 Wiring for Power Supply Terminal Block................ 14

4.3 Wiring for DeviceNet Terminal Block ..................... 15

4.4 Turning ON the Optional 24 V Power Supply ........ 16

Chapter 5 CONFIGURING INVERTER'S FUNCTION

CODES FOR DeviceNet COMMUNICATION . 17

Chapter 6 ESTABLISHING A DeviceNet

COMMUNICATIONS LINK ............................. 18

Chapter 7 I/O MESSAGE ................................................ 19

7.1 Overview ............................................................... 19

7.2 I/O Assembly Instances: Selection and Setup ....... 20

7.3 An Example of Actual I/O Communication Data .... 24

7.4 I/O Assembly Instances Assigned to Word

Variables (For reference)....................................... 26

Chapter 8 EXPLICIT MESSAGE ..................................... 28

8.1 Overview ............................................................... 28

8.2 Objects to be Used in Explicit Message................. 28

8.3 Error Code List for Explicit Message Errors........... 33

Chapter 9 INVERTER REACTION TO DeviceNet

COMMUNICATIONS ERRORS ...................... 34

Chapter 10 ALARM CODE LIST........................................ 35

Chapter 11 TROUBLESHOOTING.................................... 36

Chapter 12 SPECIFICATIONS .......................................... 37

12.1 General Specifications........................................... 37

12.2 DeviceNet Specifications ....................................... 37

Chapter 1 BEFORE USING THIS OPTION

1.1 Acceptance Inspection

Unpack the package and check the following:

(1) A DeviceNet interface option and accessories below are contained in the package. (See Figure 1.1.)

• Two option connection cables

One short cable: For inverters with a capacity of 3.7 kW or below

One long cable: For inverters with a capacity of 5.5 kW or above

• One option fixing screw

• DeviceNet Interface Option Instruction Manual (this manual)

(2) The option and accessories have not been damaged during transportation—there should be no dents or

parts missing.

(3) The model name "OPC-E1-DEV" is printed on the nameplate attached to the right side of the option. (See

Figure 1.1.)

If you suspect the product is not working properly or if you have any questions about your product, contact your

Fuji Electric representative.

Figure 1.1 DeviceNet Interface Option and Accessories

Neither an EDS file nor a terminating resistor comes with this option.

- An EDS file is required for registering this option to the configurator for DeviceNet master node

settings. It is available as a free download from our website at:

http://web1.fujielectric.co.jp/Kiki-Info-EN/User/index.html

(Fuji Electric FA Components & Systems Co., Ltd. Technical Information)

Before downloading, you are requested to register as a member (free of charge).

- A terminating resistor of the following specifications must be used: 121 ohm ±1%, 1/4 watt,

metal-film resistor

1.2 Applicable Inverters

The DeviceNet interface option is applicable to the following inverters and ROM version.

Table 1.1 Applicable inverter and ROM version

Series Inverter type Applicable motor rating ROM version

FRENIC-Multi FRNE1- All capacities 0700 or later

To check the inverter's ROM version, use Menu #5 "Maintenance Information" on the keypad. (Refer to the

FRENIC-Multi Instruction Manual (INR-SI47-1094-E), Chapter 3, Section 3.4.6 "Reading maintenance

information."

Display on LED Monitor Item Description

5_14

Inverter's ROM version Shows the inverter's ROM version as a 4-digit code.

Chapter 2 BASIC FUNCTIONS AND SETTINGS

2.1 DeviceNet Interface Option Inside View

Figure 2.1 shows the inside view of the DeviceNet interface option with the option terminal cover (See Figure

3.3) removed.

Figure 2.1 DeviceNet Interface Option Inside View

2.2 DIP Switch

The DIP switch specifies the communication data rate (baud rate) and the node address (MAC ID) on DeviceNet.

It offers a choice of three baud rates (125 kbps, 250 kbps, and 500 kbps) and a choice of node address (MAC

ID) ranging from 0 to 63.

Before accessing the DIP switch, make sure that both the inverter and the option are turned OFF. I

you change the configuration of the DIP switch with the inverter and the option being ON, you need to

restart both the inverter and the option to validate the new settings.

The default settings of the DIP switch at factory shipment are: data rate = 500 kbps, node address = 63.

Figure 2.2 DIP Switch Settings (showing an example of Data Rate = 500 kbps and Node Address = 63)

1 2 3 4 5 6 7 8

Data Rate (DR) Node Address (NA)

OFF

DR (bps) DIP 1-2

125K 00

250K 01

500K 10

Not

allowed 11

NA DIP 3-8

0 000000

1 000001

2 000010

3 000011

… …

62 111110

63 111111

- MS (Module Status)

Indicates the hardware status of the DeviceNet interface option.

- NS (Network Status)

Indicates the communication status on DeviceNet.

2.3 LED Status Indicators

The two LED status indicators show the status of this option.

The tables below show the states of the LEDs and their meanings.

Table 2.1 MS LED state

MS LED Status Meaning Note

Blinks between

green and red*1Self-diagnostic test Running self-diagnostic test

upon power-on This test takes 1 second.

OFF Power OFF Powered OFF The inverter issues

er4

Lights in green Hardware normal Hardware working normally –

Lights in red Hardware error Option not properly mounted

or the option is faulty The inverter issues

er4

Table 2.2 NS LED state

NS LED Status Meaning Note

Blinks between

green and red*1Self-diagnostic test Running self-diagnostic test

upon power-on This test takes 1 second.

OFF Offline DeviceNet being offline –

Blinks in green Online

DeviceNet cabling correct

Option not communicating on

the DeviceNet network

Waiting for a request from

the master

Lights in green Connection established

Option communicating

normally on the DeviceNet

network

–

Blinks in red Connection timeout

Connection timeout between

the option and the master

- Too short communication

cycle time

The inverter issues

er5

Lights in red Connection error

Improper DeviceNet cabling, or

improper settings

- Node address double

assigned

- Data rate mismatch

- Bus-off state detected

- Power supply cable for the

DeviceNet unconnected

- Improper wiring for the

DeviceNet terminal block

The inverter issues

er5

*1Blinks in the pattern specified in the DeviceNet specifications.

er5

cannot be reset until the NS LED comes to stay on in green. A setting for ignoring

er5

is also available even if

a connection error is detected. For details, refer to Chapter 9, Section 1 "INVERTER REACTION TO DeviceNet

COMMUNICATIONS ERRORS."

2.4 RJ-45 Connector

The RJ-45 connector is used to connect the keypad of the FRENIC-Multi to this option.

The keypad can be detached from the option and mounted on a panel wall. For details, refer to the

FRENIC-Multi Instruction Manual (INR-SI47-1094-E), Chapter 2, Section 2.4 "Mounting and Connecting a

Keypad."

2.5 Power Supply Terminal Block and DeviceNet Terminal Block

The power supply terminal block and DeviceNet terminal block are used to connect the 24V power cable and

DeviceNet cable, respectively, in order to operate this option.

For details, refer to Chapter 4 "WIRING AND CABLING."

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