FujiMAC MAC40R? Bedienungsanleitung

T20769EU - 3

Instruction Manual

Model:

□MAC40RⅡ

□MAC60RⅡ

□MAC80RⅡ

□MAC100RⅡ□MAC120RⅡ□MAC150RⅡ

□MAC200RⅡ □ MAC250RⅡ □ MAC300RⅡ

Serial number:

Installation Date:

INSTRUCTION MANUAL

Be sure to read through this manual to gain full understanding before proceeding to actual

operation. Please retain this manual for future reference.

SAFETY PRECAUTIONS

Read the precautions carefully before operating the air pump. The contents of this section are vital

to ensure safety. Please pay special attention to the following sign.

•WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious

injury.

•CAUTION

Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate

injury and/or property damage.

For Home Users

•WARNING – Preventing electrical shock

Do not try to open or repair the air pump yourself. Only trained personnel can provide the

overhaul and repair services as needed.

•CAUTION – Working air pump is hot

When in operation, the lower part of the air pump gets hot. Do not touch directly.

Neglecting this note may cause injury and burn.

•CAUTION – Preventing lightning damage

Shut down the power or unplug in a thunderstorm.

Neglecting this note may cause damage to the air pumps.

•CAUTION – Do not place flammable materials near the air pump

Neglecting this note may cause fire.

•CAUTION – Do not step on the air pump or place any object on the air pump

Neglecting this note may cause damage to the air pumps and/or injury.

•CAUTION – Do not throw water on the air pump

Neglecting this note may cause damage to the air pumps and/or electrical shock.

WARNING

This appliance is not intended for use by persons (including children) with reduced physical,

sensory or mental capabilities, or lack of experience and knowledge, unless they have been given

supervision or instruction concerning use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or

similarly qualified persons in order to avoid a hazard.

For Installers

Installation

•CAUTION

The air pump should be installed in a well ventilated place and away from direct sunlight

preferably undercover.

Install the air pump in a place which has neither direct rain water splashing nor water

immersion.

Do not install the air pump at the place which is under the kitchen fan or possible to take

air including oil into the air pump.

Avoid installing the air pump in a bedroom or other places where noises may be a

nuisance.

Install the air pump in a place that provides easy access for inspection and

maintenance.

•WARNING

All electrical work must be performed by a licensed electrician.

Do not place any object on the power cord.

Neglecting this note may cause electric shock and/or fire.

•CAUTION

Install the air pump close to the use point preferably within 5 meters. Pipe work should

be with minimum bends.

Install the air pump in a place where is apart from the building wall by over 20cm using

a concrete base so as not to transfer the vibration.

Make sure the concrete base for the air pump is level.

Connect the air pump and the pipe by a rubber tube tighten by a pinch cock.

Insert the power plug firmly into the power point. Do not pull out a plug by the cable. It

may damage the cable.

The air pump must be connected to a grounded, metallic, permanent wiring system, or

an equipment-grounding terminal or lead on the product.

For Freight / Express / Courier companies

Do not drop, throw, and tilt the air pump during the transportation. The internal parts may

get damaged, and the air pumps may not be working properly.

Test Operation

•CAUTION

The airline outlet area must be filled with water up to the prescribed line before turning

on the air pump.

Make sure the aeration is conducted properly.

Make sure the air pump is making no abnormal noise and vibration.

Measure the working pressure between the use point and air pump. The accepted

value for the pressure is ± 20% of the normal pressure which is specified on the air

pump name plate.

Example of Suggested Installation

Concrete B

ase

Rubber

Hose

Powe

r Cable

Power Plug

Socket Outret

Inspection and Maintenance as required

diaphragm

change is only permitted by trained maintenance personnel. Work on electrical components

may only be carried out by qualified electricians in accordance with the applicable regulations.

Failure to adhere to this note may

cause abnormal heat generation, an

air flow volume decrease and/or

early breakage of the diaphragm.

(1) Air Filter

INSPECT AN

D CLEAN EVERY 3 OR 4 MONTHS AND

REPLACE EVERY YEAR

In order to optimize the lifespan of the air filter when it is

used in areas where dust accumulation may be high,

frequent maintenance is required. If the air filter gets

too dirty, replacement will be necessary.

REPLACE THE DIAPHRAGM/VALVE EVERY YEAR

If the diaphragm/valve becomes damaged, the automatic

-stop function engages (except MAC40RII). Furthe

r action

must be taken to rectify the problem or deterioration of the

use point

due to an inoperable air pump may result. A

discernable odour will be present in this event. The

diaphragm/valve assembly should be replaced before it gets

damaged.

Neglecting this note may adversely

affect the performance of the use point.

Caution! Working air pump is hot

When in operation, the lower part of the

air

pump gets hot. Do not touch directly.

Warning

Neglecting this note may cause injury and burn.

Pushinuntil it

clicks.

(1) How to remove an auto-stop piece

(2) How to set an auto-stop piece

Normalposition.

Turn auto-stop

piece and face

▲symbol

along slit.

Remove auto-stop

piece from air pump

auto-stop holder.

Face ▲symbol from

auto-stoppiece

towards ▲symbol

onautostopholder

and slide the piece

into the holder.

Readyfor use.

(2) Diaphragm / Valve

Attention

High pressure is strictly prohibited

Irregular heat generation and/or early diaphragm

breakage may result if operation of the air pump

is sustained at an abnormally high pressure.

Neglecting this note may cause material damage.

The a

ccepted value for the working pressure between the

use point and the air pump is ± 20%

of the normal

pressure which is specified on the air pump name plate.

(3) Pressure

Attention

FIRE ACCIDENT PREVENTION

Check whether any dirt and/or dust has built up on the power plug at least once a year and insert to the base

and

fit firmly. Dirt/dust accumulation and/or afaulty connection maycauseelectric shock and/or a fire accident.

Warning

(4) Power Plug

MAKE SURE TO INSPECT THE FUNCTION EVERY TIME THE DIAGRAGM/VALVEASSEMBLY IS REPLACED

Remove the auto-stop piece and put in the plug to ensure the auto-stop function works properly

.After checking, disconnect the

plug from thepower point and set the auto-stop piece in the right position. (See below)

Warning

Make sure to turn off the power when replacing the diaphragm/valve assembly and/or handling

the auto-stop piece. Neglecting this note may cause an electric shock.

(5) Auto

stop Function

Diaphragm Replacement Procedure

Make sure to turn off the power when replacing the

diaphragm/valve assembly. Neglecting this note may

cause an electric shock.

Warning

Make sure to replace both side of diaphragm/casing

assembly at the same time. Neglecting this note may

cause early breakage of the diaphragm.

Attention

* Replace diaphragm/valve assembly every year.

* Make sure to carry out test operation and ensure that the air

pump works properly after replacing.

8. Fit a power cable in 3 hooks. 9. Set an auto-stop piece as

instructed above.

7. Insert a casing air outlet into a

rubber grommet and fix a

casing assembly with 4 screws.

1. Remove cover bolts using a

8mm-box wrench.

4. Remove 4 screws from a

casing using a cross slot

screwdriver.

5. Remove nut and take a

diaphragm off from a body.

2. Remove an auto-stop piece as

instructed above. 3. Remove a power cable from 3

hooks.

Attention Do not remove screws!!

6. Place a new diaphragm using

new nut provided.

*Tightening torque – about 1 Nm

10. Fix cover bolts using a

8mm-box wrench.

Exploded View and Parts List

14󴄀

Attention:

For MAC60RII & 80RII attach the oscillator

so that the 80 mark is in an upward direction

MAC40RII

Repair Parts List

No PN Item Name 40RⅡ60RⅡ80RⅡ

1 H612 N6 Filter cover

○ ― ―

H613 N8 Filter cover

― ○ ○

2 H507 N6 Air filter

○ ― ―

H508 N8 Air filter

― ○ ○

3 H684 M5-20 Cross recessed hexagonal head bolt (4 pcs.)

○ ○ ○

4 H657 N6 Sound absorbing filter

○ ○ ○

5 H115 N6 Compression chamber

○ ― ―

H118 T10 Compression chamber

― ○ ○

6 H150 N6 Diaphragm assembly*

○ ― ―

H154 T10 Diaphragm assembly*

― ○ ○

7 H319 T6 Oscillator rod*

○ ― ―

H317 R10 Oscillator rod*

― ○ ○

8 H4040R2-1

T4-1 Solenoid( 8 Screws)

○ ― ―

H4060R2-1

T6-1 Solenoid (with Auto stop assembly / 8 Screws)

― ○ ―

H4080R2-1

T8-1 Solenoid (with Auto stop assembly / 8 Screws)

― ― ○

9 H256 N6 Auto-stop piece

― ○ ○

10 H658 N6 Shock absorbing rubber (4 pcs.)

○ ○ ○

11 H821 N6 Rubber grommet

○ ○ ○

12 H639 R10 Tank gasket

○ ○ ○

13 H659 N6 Rubber foot (4 pcs.)

○ ○ ○

14 H812 A4 Exhaling rubber hose assembly

○ ○ ○

* Including nut and flat washer.

MAC40RⅡ/60RⅡ/80RⅡAir pump

Service Manual and Parts Description

Exploded View and Parts List

14󴄀

Attention:

For MAC100RII &120RII attach the oscillator

so that the triangle mark is in an upward direction.

MAC120RII

14󴄀

Repair Parts List

No PN Item Name 100RⅡ120RⅡ

1 H613 N8 Filter cover

○ ○

2 H508 N8 Air filter

○ ○

3 H684 M5-20 Cross recessed hexagonal head bolt (4 pcs.)

○ ○

4 H657 N6 Sound absorbing filter

○ ―

H660 T10 Sound absorbing filter

― ○

5 H118 T10 Compression chamber

○ ○

6 H154 T10 Diaphragm assembly*

○ ―

H157 T30 Diaphragm assembly*

― ○

7 H320 T10 Oscillator rod*

○ ―

H321 T25 Oscillator rod*

― ○

8 H4100R2-1 T10-1 Solenoid(with Auto stop assembly / 8 Screws)

○ ―

H4120R2-1 T12-1 Solenoid (with Auto stop assembly / 8 Screws)

― ○

9 H256 N6 Auto-stop piece

○ ―

H257 T30 Auto-stop piece

― ○

10 H658 N6 Shock absorbing rubber (4 pcs.)

○ ○

11 H821 N6 Rubber grommet

○ ○

12 H639 R10 Tank gasket

○ ○

13 H659 N6 Rubber foot (4 pcs.)

○ ○

14 H812 A4 Exhaling rubber hose assembly

○ ―

H814 E2 Exhaling rubber hose assembly

― ○

* Including nut and flat washer.

MAC100RⅡ/120RⅡAir pump

Service Manual and Parts Description

Exploded View and Parts List

Attention:

For MAC150RII attach the oscillator so that the A mark is in an upward direction.

For MAC200RII attach the oscillator so that the B mark is in an upward direction.

Repair Parts List

No PN Item Name 150RⅡ200RⅡ

1 H613 N8 Filter cover

○ ○

2 H508 N8 Air filter

○ ○

3 H685 M5-20 Cross recessed hexagonal head bolt (6 pcs.)

○ ○

4 H657 N6 Sound absorbing filter

○ ○

5 H118 T10 Compression chamber

○ ○

6 H154 T10 Diaphragm assembly*

○ ○

7 H318 R16 Oscillator rod*

○ ○

8 H4150R2-1 T15-1 Solenoid (with Auto stop assembly / 8 Screws)

○ ―

H4200R2-1 T20-1 Solenoid (with Auto stop assembly / 8 Screws)

― ○

9 H256 N6 Auto-stop piece

○ ○

10 H638 N0 Tank gasket

○ ○

11 H658 N6 Shock absorbing rubber (4 pcs.)

○ ○

12 H821 N6 Rubber grommet

○ ○

13 H659 N6 Rubber foot (4 pcs.)

○ ○

14 H814 E2 Exhaling rubber hose assembly

○ ○

* Including nut and flat washer.

Recommendation

No.5 &

No.

should be replaced both

umps at the same time. Please

order 2 sets of each parts.

MAC150RⅡ/200RⅡAir pump

Service Manual and Parts Description

Exploded View and Parts List

Attention:

For MAC250RII &300RII(50Hz) attach the oscillator so that the circle mark is in an upward direction.

For MAC300RII(60Hz) attach the oscillator so that the triangle mark is in an upward direction.

Repair Parts List

No PN Item Name 250RⅡ

300RⅡ

(50Hz)

300RⅡ

(60Hz)

1 H613 N8 Filter cover

○ ○ ○

2 H508 N8 Air filter

○ ○ ○

3 H685 M5-20 Cross recessed hexagonal head bolt (6 pcs.)

○ ○ ○

4 H657 N6 Sound absorbing filter

○ ○ ○

5 H118 T10 Compression chamber

○ ○ ○

6 H157 T30 Diaphragm assembly*

○ ○ ○

7 H321 T25 Oscillator rod*

○ ― ―

H322 T30 Oscillator rod*

― ○ ○

8 H4250R2-1 T25-1 Solenoid (with Auto stop assembly / 8 Screws)

○ ― ―

H4300R2-1 T30-1 Solenoid (with Auto stop assembly / 8 Screws)

― ○ ―

H4300R2-2 T30-2 Solenoid (with Auto stop assembly / 8 Screws)

― ― ○

9 H257 T30 Auto-stop piece

○ ○ ○

10 H638 N0 Tank gasket

○ ○ ○

11 H658 N6 Shock absorbing rubber (4 pcs.)

○ ○ ○

12 H821 N6 Rubber grommet

○ ○ ○

13 H659 N6 Rubber foot (4 pcs.)

○ ○ ○

14 H814 E2 Exhaling rubber hose assembly

○ ○ ○

* Including nut and flat washer.

Recommendation

: No.5 & No.6 should be replaced both pumps at the same time. Please order 2 sets of each parts.

MAC250RⅡ/ 300RⅡAir pump

Service Manual and Parts Description

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