Gaggia Milano La Reale Kurzanleitung

INSTALLATION AND USE

First Edition

Rev.00

REV. DESCRIPTION DATE

SaGa Coffee S.p.A.

Loc.Casona 1066

40041 Gaggio Montano (BO) Italy

Tel +39 0534 7741

Fax +39 0534 774808

www.evocagroup.com

GENERAL INFORMATION

1.1 EC DECLARATION OF CONFORMITY.............................................................................................1

1.2 SUBJECT AND PURPOSE OF THE MANUAL................................................................................1

1.3 USE AND STORAGE OF THE MANUAL ..........................................................................................1

1.4 GRAPHICAL CONVENTIONS..............................................................................................................2

1.5 DEFINITIONS............................................................................................................................................3

1.6 STAFF QUALIFICATION.......................................................................................................................3

1.6.1 Trained operator ....................................................................................................................................... 3

1.6.2 Qualiﬁed installer ...................................................................................................................................... 3

1.6.3 Qualiﬁed maintenance technician ..................................................................................................... 3

1.7 EC MARKING............................................................................................................................................4

1.8 LIMITATIONS OF LIABILITY................................................................................................................4

1.9 WARRANTY ..............................................................................................................................................5

1.10 TECHNICAL SUPPORT.........................................................................................................................5

1.11 GENERAL SAFETY REQUIREMENTS..............................................................................................5

SAFETY

2.1 USE OF THE MACHINE.........................................................................................................................9

2.1.1 Intended use ............................................................................................................................................... 9

2.1.2 Improper use .............................................................................................................................................. 9

2.2 ENVIRONMENTAL CONDITIONS...................................................................................................10

2.3 NOISE.......................................................................................................................................................10

2.4 VIBRATIONS.......................................................................................................................................... 10

2.5 ELECTROMAGNETIC COMPATIBILITY....................................................................................... 11

2.6 PROTECTIVE DEVICES...................................................................................................................... 11

2.7 PRESSURISED PARTS....................................................................................................................... 11

2.8 ELECTRICAL SYSTEM AND ISOLATION FROM THE POWER SOURCE ......................... 12

2.9 FOOD SAFETY......................................................................................................................................12

2.10 RESIDUAL RISKS................................................................................................................................. 12

2.11 SAFETY SYMBOLS ............................................................................................................................. 14

2.12 REFERENCE STANDARDS............................................................................................................... 14

DESCRIPTION

3.1 MACHINE FUNCTION.........................................................................................................................17

3.2 MAIN COMPONENTS......................................................................................................................... 18

3.3 INTERNAL COMPONENTS...............................................................................................................20

3.3.1 Components that can be accessed after removing the RH side panel.............................20

3.3.2 Components that can be accessed after removing the LH side panel.............................20

LA REALE

CONTENTS

3.3.3 Components that can be accessed after removing the front cover...................................21

3.3.4 Components that can be accessed after removing the back panel...................................21

3.3.5 Components that can be accessed after removing the cup warmer

and upper cover ......................................................................................................................................22

3.4 TECHNICAL CHARACTERISTICS................................................................................................... 24

HANDLING AND INSTALLATION

4.1 HANDLING AND INSTALLATION................................................................................................... 25

4.1.1 Packaging..................................................................................................................................................25

4.1.2 Inspection upon receipt........................................................................................................................25

4.1.3 Instructions for disposing of the packaging.................................................................................25

4.1.4 Handling .....................................................................................................................................................25

4.2 INSTALLATION..................................................................................................................................... 26

4.2.1 Installation requirements.....................................................................................................................26

4.2.2 Water connection....................................................................................................................................27

4.2.3 Electrical connection.............................................................................................................................28

4.2.4 Commissioning........................................................................................................................................29

USE

5.1 DESCRIPTION OF THE CONTROLS..............................................................................................31

5.1.1 On/Off switch...........................................................................................................................................31

5.1.2 Touch-screen display............................................................................................................................31

5.1.3 Espresso dispensing unit buttons....................................................................................................33

5.1.4 Hot water dispensing buttons............................................................................................................33

5.1.5 Steam dispensing lever........................................................................................................................34

5.2 DAILY ACTIVATION ............................................................................................................................ 34

5.2.1 Turning on the machine (with machine off) ................................................................................34

5.2.2 Turning on the machine (with machine screensaver active)................................................35

5.2.3 Turning on the machine (with machine in ECO mode)...........................................................35

5.2.4 Shutting off the machine .....................................................................................................................35

5.3 ESPRESSO DISPENSING..................................................................................................................36

5.4 HOT WATER DISPENSING............................................................................................................... 37

5.5 STEAM DISPENSING..........................................................................................................................38

5.6 BARISTA PRO / TECHNICALMENU.............................................................................................. 38

5.6.1 Technical menu .......................................................................................................................................39

5.6.2 Dose programming................................................................................................................................48

5.6.2.1. Hot water doses ......................................................................................................................................48

5.6.2.2. Purging water doses .............................................................................................................................49

5.6.2.3. Espresso doses........................................................................................................................................50

ENG II CONTENTS

5.6.3 Counters.....................................................................................................................................................52

5.6.4 Setting the clock menu.........................................................................................................................54

5.6.5 Boiler temperature.................................................................................................................................56

5.6.5.1. Espresso boiler temperature .............................................................................................................56

5.6.6 Cup-warmer..............................................................................................................................................57

5.6.7 Lighting.......................................................................................................................................................57

CLEANING AND MAINTENANCE

6.1 DAILY MAINTENANCE.......................................................................................................................59

6.1.1 Washing with detergent.......................................................................................................................59

6.1.2 Cleaning the ﬁlter holder .....................................................................................................................60

6.1.3 Cleaning the perforated disk..............................................................................................................60

6.1.4 Cleaning the steam nozzle..................................................................................................................61

6.1.5 Cleaning the casing................................................................................................................................61

6.2 WEEKLY MAINTENANCE ................................................................................................................. 62

6.2.1 Cleaning the hot water dispenser's aerator ﬁlter.......................................................................62

6.3 ACCESS TO INTERNAL MACHINE COMPONENTS ................................................................ 62

6.3.1 Removing the front cover....................................................................................................................62

6.3.2 Removing the right and left side panels........................................................................................63

6.3.3 Removing the back panel....................................................................................................................64

6.3.4 Removing the cup-warmer tray........................................................................................................65

6.4 ALARMS..................................................................................................................................................67

6.5 REGULATING THE WATER PUMP FLOW RATE ...................................................................... 72

6.6 REGULATING THE PREINFUSION PRESSURE....................................................................... 72

6.7 RESETTING THE BOILER SAFETY THERMOSTATS............................................................... 73

6.8 MASTER CONTROL UNIT BUFFER BATTERY .......................................................................... 73

DISPOSAL

7.1 DISPOSAL OF THE MACHINE.........................................................................................................75

ELECTRIC AND HYDRAULIC DIAGRAMS

8.1 ELECTRIC DIAGRAMS....................................................................................................................... 78

8.2 HYDRAULIC DIAGRAM ..................................................................................................................... 81

ENG

LA REALE

CONTENTS III

ENG IV CONTENTS

1.1 EC DECLARATION OF

CONFORMITY

A facsimile of the “EC Declaration of Conformity”

is shown below.

The original document is an integral part of the

documentation provided to the Customer along

with the machine.

EC DECLARATIO–N OF CONFORMITY

Product : Espresso coﬀee machine

Type : laReale

SaGa Coﬀee S.p.A. Loc. Casona 1066 – 40041 Gaggio Montano (BO) – Italy declares here with its own responsibility

that the above menoned product meets the requirements of the following Direcves, Standards and Regulaons:

LOW VOLTAGE DIRECTIVE 2014/35/EU (ex 2006/95/CE)

Conformity has been controlled with the aid of the following harmonized standards: EN 60335-1 / EN 60335-2-15 / EN

60335-1 (EN 62233)

ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2014/30/EU (ex 2004/108/CE)

Conformity has been controlled with the aid of the following harmonized standards:

EN 55014-1 / EN 55014-1 (EN 61000-3-2) / EN 55014-1 (EN 61000-3-3) EN 55014-2 (EN 61000-4-2) / EN 55014-2 (EN

61000-4-4) / EN 55014-2 (EN 61000-4-5) EN 55014-2 (EN 61000-4-11) / EN 55014-2 (EN 61000-4-6) / EN 55014-2 (EN

61000-4-3)

PRESSURE DEVICE DIRECTIVE (PED) 2014/68/EU

Coﬀee machines are in compliance with the direcve 2014/68/EU - Form A1 - Category II - and are equipped with the

following items which are included in the same direcve:

Copper boiler Mardek CE 0045

Safety valve Mardek CE 0045

2011/65/EU (RoHS)

Prescripons reported in the ROHS Direcve, concerning limitaons on the use of the listed hazardous substances,

are met.

Valbrembo, 11-02-2019

Andrea Zocchi

C.E.O.

1.2 SUBJECT AND PURPOSE

OF THE MANUAL

The subject of this manual is the “La Reale”

professional espresso coffee machine by

SaGaCoffee S.p.A.

This Manual provides all the instructions

and information necessary to properly and

safely carry out any operation relating to the

machine's installation, use, maintenance, and

decommissioning.

1.3 USE AND STORAGE

OF THE MANUAL

This Manual is intended for the machine's

operator and the personnel in charge of its

installation and maintenance.

The Manual serves to indicate the machine's

intended use and technical characteristics,

as well as to provide indications for its proper

use, cleaning, and adjustment; it also provides

important indications regarding maintenance

and any residual risks that may be present, as

well as instructions for carrying out operations

that require particular care and that must

be performed exclusively by maintenance

personnel.

This Manual is to be considered an integral

part of the machine, and must be KEPT FOR

FUTURE REFERENCE up until the time of the

machine's final disposal.

The Manual must always be available for

consultation, and must be stored in a safe, dry

place.

If lost or damaged, the Customer can request a

new manual from the manufacturer or retailer

by indicating the machine's model and serial

number, as shown on its identification plate.

LA REALE

GENERAL

INFORMATION

This Manual reflects the machine's status at the

time of its provision: the manufacturer reserves

the right to update its contents with no obligation

to update previous editions as well.

1.4 GRAPHICAL CONVENTIONS

The texts and descriptions of particular

importance for the personnel's safety and

for the product's proper use, including any

improper conduct to be avoided and the relative

obligations and prohibitions, are accompanied

by specific symbols.

The graphical representations of the symbols

used in this document and their relative

meanings are provided below.

DANGER

The text refers to situations

of immediate danger for the

operators and any exposed

persons.

Caution

The text refers to situations that

could be potentially dangerous

for the operators and any

exposed persons.

Warning

The text refers to warnings

concerning operations of

particular importance for good

machine operation.

PROHIBITION

Indicates the prohibition to

perform certain actions and

procedures; the failure to

respect a prohibition could

result in damage to the machine

(even irreparable), serious

harm to the environment, and/

or dangerous situations for the

staff and any exposed persons.

Note

Supplementary information

and/or useful suggestions for

the machine's proper use and

functionality.

Interventions that can be

performed by expert operators

(professional baristas) assigned

to the machine's use.

Interventions that must be

performed exclusively by

qualified and authorised

personnel (installer,

maintenance technician, etc.).

Whenever necessary, certain parts of the text

in the Manual are highlighted in bold in order

to draw attention to any particularly important

aspects.

ENG 2GENERAL INFORMATION

1.5 DEFINITIONS

Pursuant to the Machinery Directive 2006/42/

EC, the meanings of the definitions used in this

Manual are provided below.

Hazard: a potential source of injury or damage

to health.

Danger zone: any zone within and/or around

machinery in which a person is subject to a risk

to his health or safety.

Exposed person: any person wholly or partially

in a danger zone.

Operator: the person or persons installing,

operating, adjusting, maintaining, cleaning,

repairing or moving machinery.

Risk: a combination of the probability and the

degree of an injury or damage to health that can

arise in a hazardous situation.

Guard: a part of the machinery used specifically

to provide protection by means of a physical

barrier.

Protective device: a device (other than a

guard) which reduces the risk, either alone or in

conjunction with a guard.

Intended use: the use of machinery in

accordance with the information provided in the

instructions for use.

Reasonably foreseeable misuse: the use

of machinery in a way not intended in the

instructions for use, but which may result from

readily predictable human behaviour.

1.6 STAFF QUALIFICATION

The personnel in charge of the machine's

installation, use, and maintenance, and for whom

the information and instructions contained within

this Manual are intended, are indicated below:

1.6.1 Trained operator

A professional operator trained for the machine's

proper use and aware of the various residual

risks present on the machine. This individual

must receive instructions regarding the locations

and functions of all the command and control

devices, the proper product preparation and

dispensing procedures, and the proper hygiene

measures to be adopted in order to avoid the

risk of food contamination during the handling

and management of food products. The operator

must always work under safe conditions.

1.6.2 Qualiﬁed installer

An installer trained to carry out mechanical and

electrical installations, with comprehensive

safety knowledge and a full awareness of the

various residual risks present on the machine.

1.6.3 Qualiﬁed maintenance technician

A maintenance technician trained to carry

out mechanical and electrical maintenance

interventions, with comprehensive safety

knowledge and a full awareness of the various

residual risks present on the machine. This

individual must perform all the maintenance

work, including those to be performed upon

the machine's internal parts, which require the

protective guards to be removed. If necessary,

the maintenance technician can also access the

internal parts with the machine powered on.

ENG

LA REALE

GENERAL INFORMATION 3

1.7 EC MARKING

The machine has been designed and built in

compliance with the following directives:

- The Machinery Directive 2006/42/EC

- The Low Voltage Directive 2014/35/EU

- The Electromagnetic Compatibility Directive

(EMC) 2014/30/EU

- The Pressure Equipment Directive (PED)

2014/68/EU

The machine is equipped with a special data

plate showing indelible information relating to

its EC marking, including its model and serial

number.

The data plate also indicates the characteristics

of its electrical power supply and its water/steam

circuit.

PROHIBITION

It is prohibited to remove

the EC marking plate and/or

to replace it with other data

plates.

Warning

The Customer must promptly

notify SaGa Coffee S.p.A

if the EC marking plate is

accidentally damaged or

detached from the machine,

or if the manufacturer's seal

that secures the plate to

the machine is accidentally

removed.

1.8 LIMITATIONS OF LIABILITY

SaGa Coffee S.p.A.shall bear no responsibility

for any direct or indirect personal injuries or

property damage resulting from:

- improper machine use;

- the use of the machine by unqualified

personnel;

- inadequate machine maintenance;

- the use of non-original spare parts or parts

not expressly authorised by the manufacturer;

- unforeseeable events;

- the failure to observe the safety requirements

contained in this Manual.

The indications contained in this Manual must

be scrupulously respected, and the SaGa

Coffee S.p.A. Technical Support service must be

contacted for any doubts that may arise.

ENG 4GENERAL INFORMATION

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