GAI-Tronics Auteldac 5 Bedienungsanleitung

Document 502-20-0149-001 iss1, Mar 2015, CN36575-041

Installation and User Guide

Auteldac 5

Zone 1 Ex Certified

Hazardous Area Telephone

GAI-TRONICS

A Division of Hubbell Ltd

1 Auteldac 5

CONTENTS

SAFETY INFORMATION ..............................................................2

PRODUCT DESCRIPTION ...........................................................3

2.1

FEATURES ...................................................................................4

INSTALLATION.............................................................................5

3.1

Dimensions....................................................................................5

3.2

Pre- installation..............................................................................5

3.3

Mounting Methods.........................................................................8

3.4

Connections and Cabling ............................................................10

3.5

Option Settings ............................................................................18

3.6

Reassembling the telephone enclosure ......................................20

OPERATION ...............................................................................23

4.1

Keypad functions (18-button versions only) ................................24

4.2

Headset Operation ......................................................................25

MAINTENANCE ..........................................................................26

5.1

Procedures ..................................................................................26

5.2

Possible Operating Faults ...........................................................26

5.3

Fault Finding & Field Repairs ......................................................27

TECHNICAL SPECIFICATIONS .................................................27

6.1

Hazardous Area Certification ......................................................27

6.2

Regulatory Compliance and Related Standards .........................29

6.3

Physical characteristics ...............................................................32

6.4

Environmental specifications.......................................................32

6.5

Recycling information. .................................................................33

Auteldac 5 2

1 SAFETY INFORMATION

▲

IMPORTANT

ALL POSSIBLE MEASURES MUST BE TAKEN TO ENSURE

WATER, FLUID OR DUST DOES NOT CONTAMINATE THE

INTERNAL COMPONENTS OF THIS TELEPHONE WHILST

UNPACKING, PREPARING OR INSTALLING IT, OR BY

NEGLIGENCE.

FAILURE TO OBSERVE THIS PRECAUTION WILL INVALIDATE

CERTIFICATION AND YOUR WARRANTY

▲

Please read these instructions thoroughly before starting

installation. These products must be installed by competent

personnel familiar with the hazardous area regulations, as well

as electrical and telephone installations.

▲

The case must not be opened in the hazardous area unless all

connections are isolated outside the hazardous area.

▲

All glands and blanking plugs must be fitted with appropriate

seals to maintain the required IP rating.

▲

CAUTION: small

metal objects may stick to the handset: please

check before use

▲

Some versions of this product are supplied with long handset

or headset cables, which could present a trip hazard. Therefore

care must be taken when using the handset/headset at extended

distances, so that personnel or equipment in the vicinity are not

impeded, trapped or entangled by the cord. Also, care must be

taken to stow these long cord handset/headsets so they do not pose

an entanglement or tripping hazard.

▲

Noise level hazard.

The telephone ringer can develop a sound

level in excess of 90dBA @ 1 metre. Therefore, it is the installer’s

responsibility to take the necessary measures to comply with any

applicable regulations, for example the European directive

2003/10/EC on the minimum health and safety requirements

regarding the exposure of workers to the risks arising from physical

agents (noise).

3 Auteldac 5

2 PRODUCT DESCRIPTION

Auteldac 5 Hazardous Area Telephone at a glance

Rear case

Front case

Ringer

Handset

Keypad

Main PCB

User

terminals

Gland

entries

Auteldac 5 4

2.1 FEATURES

Auteldac 5 is an Ex certified telephone built to withstand arduous

industrial atmospheres and environmental extremes. Features include:

•IEC Ex zone 1 certified for safe operation in hazardous areas

•Carbon loaded glass filled polyester body - rugged and corrosion

free.

•Weather resistant up to IP66

•Rugged handset with curly cord or armoured stainless steel cord.

•Noise-cancelling handset option

•Magnetic hook-switch with no external moving parts

•Selectable Timer – can be set to go back on hook after 7 minutes

•Integral 90dBA ringer with volume adjustment.

•Selectable dial and recall modes

•Integral ring relay to activate external devices (see below)

•Integral hook relay to activate external devices (see below)

•Parallel telephone line connection terminal block

•One touch dial memories (18 button version only)

•Hearing aid compatible inductive coupling as standardLarge, silicone

rubber pushbuttons with alphanumeric keys

•Available in keypad (18 button) and no- keypad (hotline) versions

•Headset option available

5 Auteldac 5

3 INSTALLATION

Please read all these instructions thoroughly before starting installation.

3.1 Dimensions

Four 7mm-clearance holes in the Rear Casing (outside the environmental

seal) allow it to be screwed or bolted to a wall, or to a pole-side mounting kit

(part no 100-02-0208-001).

The holes are arranged in a rectangle, as follows -

•Horizontal separation between centres: 145.0mm (5.7in)

•Vertical separation between centres: 270.0mm (10.6in). The lower pair

are about 10mm (0.4in) up from the bottom edge of the unit.

Handset cord lengths:

Standard curled cord: 320mm extending to 1m (13 to 39in).

Standard stainless steel cord: 755mm (29.7in).

Other cord lengths are available as special options: contact GAI-Tronics for

details.

3.2 Pre- installation

The Auteldac 5 telephone is connected by hard-wiring - (unlike a plug

and socket on internal telephones). Because of this, installation must

Auteldac 5 6

be carried out by trained personnel. Contact GAI-Tronics if installation

service is required.

The telephone is supplied suitable for vertical mounting only. Before

installing the unit, please take note of the following:

•Glands. Glands are not supplied. All glands and cables should

comply with IP54 or better to meet ‘Increased Safety’ (‘e’ type)

requirements. Only ‘e’ type glands and suitable cables should be

used and must be fitted correctly. Note that the environmental

rating of the telephone will not exceed that of the glands, i.e. in

order to maintain an IP66 rating, glands must also meet IP66.

•Headset versions – Earth connection. If fitted with a headset

socket, the unit must be connected to an equipotential bonding

system for the whole area in which the intrinsically safe equipment

is being used. See section 3.4.2 for details.

•Cable entries - Auteldac 5 has 2 cable entry gland positions.

Before installing, give consideration to the options available and

review the alternative connection schemes in section 3.4.8 to

ensure that the required connections can be made using the

available glands.

If a high voltage is connected to the relay contacts (for example to

activate a mains-powered beacon) then that cable must be

segregated from all other cables and routed through its own gland.

Upon installation care should be taken to ensure that incoming

cables are cleanly routed with a view to maintaining segregation

between hazardous voltage cabling and the telephone's internal

wiring (i.e. handset, hookswitch, ringer and headset if fitted).

ALL POSSIBLE MEASURES MUST BE TAKEN TO ENSURE

WATER, FLUID OR DUST DOES NOT CONTAMINATE THE

INTERNAL COMPONENTS OF THE TELEPHONE WHILST

UNPACKING, PREPARING AND INSTALLING IT IN INCLEMENT

WEATHER CONDITIONS OR BY NEGLIGENCE.

FAILURE TO TAKE THIS PRECAUTION WILL INVALIDATE YOUR

WARRANTY AND CERTIFICATION

The telephone body must NOT be opened, nor glands removed or

cables disconnected unless all supplies to the telephone, including

telephone line cables, power cables and external devices have been

isolated outside the hazardous area. Terminals for incoming cables are

‘e’ type and must be carefully connected so as to make an ‘e’ type

termination.

7 Auteldac 5

The Code of Practice for ‘e’ type enclosures is specified in IEC60079-

14. The installer and all service personnel should be familiar with the

relevant sections of these documents.

If only one gland entry is used, the black Ex e sealing plug must be

fitted to the unused entry.

1. Place the telephone on its base on a firm horizontal surface.

2. Using a 5mm Allen key, release the Front Casing from the Rear

Casing. The screws are not captive in the Front Casing.

3. Noting their positions, disconnect the ribbon cable(s) and the ringer

cable from the front section. See 3.6.

4. Take care when removing the Front Casing from the Rear Casing

and storing the Front Casing not to damage the internal electronics,

specifically the headset switch terminals or headset socket if fitted.

To do so will violate the certification of the telephone product.

5. Check the condition of the sealing gasket (in the recess running

round the edge of the front section), especially if the telephone has

been previously used. If this seal shows any sign of damage or

deterioration, it must be replaced prior to installing the telephone.

6. Remove the RED blanking plug from the cable entry hole leaving the

Ex e certified (usually BLACK) blanking plug in situ.

NOTE: The Ex e plug must be used to seal the unused gland

hole; failure to do so will invalidate the certification of the

telephone product.

7. Select the appropriate size Ex gland for the cable used.

8. Take care when inserting the selected gland into the threaded cable

entry hole. Follow the gland manufacturer’s instructions particularly

with respect to sealing, installation and earthing.

9. After the glands have been fitted, select the required mounting

method and follow the appropriate instructions below.

Auteldac 5 8

3.3 Mounting Methods

3.3.1 Wall Mounting

To ensure weatherproof integrity when wall mounted, external cables

should enter the enclosure from the bottom via the two 20mm gland

entries provided.

IMPORTANT WARNING:

DO NOT DRILL ANY EXTRA HOLES AS THIS WILL INVALIDATE

YOUR WARRANTY AND THE CERTIFICATION.

1. Remove rubber feet from the Rear Casing if fitted. Ensuring that the

cable entries are at the bottom, offer the Rear Casing up to the

vertical surface and mark through the fixing holes.

Do not use the Rear Casing as a template to drill the holes.

Work only from the marked positions.

2. Drill the holes in the vertical surface to suit the best method of fixing.

3. Ensure the Rear Casing is securely attached to the vertical surface

using the four 7mm diameter screw holes provided. No sealing

washers are necessary.

IMPORTANT: Do not use countersunk headed fixing screws. Only

use round head, socket cap head or pan head screws. Take care not

to over tighten the screws as doing so may damage the case and

will invalidate your warranty and the certification.

4. Remove the terminal cover to allow access to the cable glands and

terminals. Retain the cover to refit prior to putting the telephone into

use.

5. Pass the cable through the gland and tighten, following the gland

manufacturer’s instructions.

6. Continue the installation procedure with the connection of individual

wires from the cable as described under sections 3.4 onwards.

9 Auteldac 5

3.3.2 Pole-side Mounting

Kit No 100-02-0208-001

This accessory kit is for mounting GAI-Tronics telephones on to the side

of round poles of 100mm to 200mm diameter, or on to square or

rectangular section uprights of 100mm to 150mm across the mounting

surface. For flat mounting on surfaces greater than 150mm across use

the wall mounted method.

Pole side mounting

NOTE:

Banding straps (large scale worm-drive clamps) are not included in this

kit and must be obtained separately. For details of where mounting kits

can be obtained, refer to GAI-Tronics .

1. Remove rubber feet from the Rear Casing if fitted. Attach the pole

mounting clamp assemblies to the Rear Casing using the M6 x 25

screws provided. Tighten to a torque of 4.5Nm max.

IMPORTANT: avoid the use of power tools. Spinning the nuts too

quickly can cause a rapid increase in heat which can cause the nuts

to seize as a result of galling or cold-welding.

2. Ensuring that the glands are at the bottom, pass a proprietary

banding strap round each of the pole mounting clamps and the

support pole. Tighten securely.

3. Remove the terminal cover to allow access to the cable glands and

terminals. Retain the cover to refit prior to putting the telephone into

use.

4. Continue the installation procedure with the connection of individual

wires from the cable as described under sections 3.4 onwards.

5. Secure the telephone Front Casing to the Rear Casing.

6. Re-tighten the straps firmly and trim off any excess band material.

For security the driving head of the band may also be sawn off.

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