GDC Group Firefox 5 MODEL 910 Gebrauchsanweisung

5122664/05

Firefox 5

Model 910

CAST-IRON GAS STOVE

Fitted with a Ceramic Coal fuel effect.

(GC No. 32-264-24)

INSTALLER AND OWNER GUIDE

For further advice please contact the retailer or company

from where you purchased your fire

INSTA ER: Please leave this guide with the owner

(including photocopying), stored in any medium by electronic means (including in any

retrieval system or database) or transmitted, in any form or by any means, whether

electronic, mechanical, recording or otherwise, without the prior written permission of

the copyright owner.

Applications for the copyright owner's permission to reproduce any part of this

publication should be made, giving details of the proposed use, to the following

address: The Marketing Communications Manager, GDC Group td, Millbrook House,

Grange Dive, Hedge End, Southampton, SO30 2DF.

Warning: Any person who does any unauthorised act in relation to a copyright work

may be liable to criminal prosecution and civil claims for damages.

Because our policy is one of constant development and improvement, details may vary

slightly from those given in this publication

Page 2

THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).

WHEN CONVERTED USING CONVERSION KIT NO. 0591011 THIS APPLIANCE

IS FOR USE WITH PROPANE GAS (G31).

THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED

KINGDO (GB) AND THE REPUBLIC OF IRELAND (IE).

Page 3

INSTA ER GUIDE

FOR OWNER GUIDE SEE PAGES 19 TO 25

Page 4

LIST OF CONTENTS

Section Heading Page

INSTALLER GUIDE 3 - 18

OWNER GUIDE 19 - 25

1. SAFETY 5

2. APPLIANCE DATA AND EFFICIENCY 6

General information. 6

Efficiency. 6

3. UNPACKING 7

4. STOVE SET UP 8

egs and lower casting cover 8

Flue collar, diverter box, flue spigot and flue restrictor plate. 8

Down draught deflector. 9

Burner module. 10

Thermal switch. 10

Diverter box. 10

5. GENERAL INSTALLATION REQUIRE ENTS 11

Regulations, Standards and aw. 11

The Hearth. 11

Clearances. 12

Flue / Chimney. 12

Ventilation. 13

ocation. 13

Propane gas. 13

Gas connection. 13

Securing the stove. 13

Fitting the ceramic fuel effect. 14

6. OPERATING THE STOVE 14

Pre-lighting checks. 14

ighting the burner. 14

Operating the burner. 14

Inlet pressure check. 15

Check for spillage. 15

Flame supervision and spillage monitoring system. 15

7. FINAL REVIEW AND SERVICING 16

Final Review. 16

Servicing. 17

Checking the aeration setting of the burner. 18

INSTA ER GUIDE

1. SAFETY

This product uses fuel effect pieces containing Refractory Ceramic Fibres

(RCF), which are man-made vitreous silicate fibres. Excessive exposure to

these materials may cause irritation to eyes, skin and respiratory tract.

Consequently, it is important to take care when handling these articles to

ensure that the release of dust is kept to a minimum. To ensure that the release

of fibres from these RCF articles is kept to a minimum, during installation and

servicing we recommend that you use a HEPA filtered vacuum to remove any

dust and soot accumulated in and around the stove before and after working on

the stove. When replacing these articles we recommend that the replaced items

are not broken up, but are sealed within a heavy duty polythene bag, clearly

labelled as RCF waste. RCF waste is classed as a stable, non-reactive

hazardous waste and may be disposed at a landfill licensed to accept such

waste. Protective clothing is not required when handling these articles, but we

recommend you follow the normal hygiene rules of not smoking, eating or

drinking in the work area and always wash your hands before eating or

drinking. This appliance does not contain any component manufactured from

asbestos or asbestos related products.

Installer

Firefox stoves are efficient appliances giving off convected, conducted and radiated

heat. All the surfaces of the stove - except the controls - are working surfaces and

become hot in use. They must not be touched or have any combustible objects or

materials placed on or near them. A fire guard complying with BS 8423 should be

fitted for the protection of young children, the elderly, the infirm or pet animals.

The appliance is fitted with a flue safety device. If the appliance closes down after a

period of operation for no apparent reason, the consumer should be informed to stop

using the appliance until the installation and appliance have been thoroughly

checked. Under no circumstances should the flue safety device be altered or

bypassed in any way. Only a genuine manufacturers replacement part should be

fitted.

Before continuing any further with the installation of this appliance please read the

following guide to manual handling:

-The lifting weight of this appliance is 55 kg. We therefore recommend that two

people should be sufficient to lift the stove. If fitting or moving the stove alone we

recommend the use of suitable lifting apparatus.

-When lifting always keep your back straight. Bend your legs and not your back.

-Avoid twisting at the waist. It is better to reposition your feet.

Page 5

INSTA ER GUIDE

-Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the stove.

-Always grip with the palm of the hand. Do not use the tips of fingers for support.

-Always keep the stove as close to the body as possible. This will minimise the

cantilever action.

-Use gloves to provide additional grip.

-Always use assistance if required.

2. APPLIANCE DATA AND EFFICIENCY

General information.

*When converted using kit 0591011.

The appliance information label is located on a plate at the base of the stove.

Efficiency.

The efficiency of this appliance has been measured as specified in BS EN 613 and

the result is as below :

odel Efficiency % (Gross)

910 73.1

910 when converted to PG. 73.1

Page 6

Gas Natural (G20) Propane (G31) *

Inlet Pressure 20mbar 37mbar

Input - Max. (Gross) 5.50kW (18,766Btu/h) 5.4kW (18,425Btu/h)

Input - Min. (Gross) 2.3kW (7,850 Btu/h) 3.8kW (12,965Btu/h)

Inlet Test Pressure (Cold) 20.0 ± 1.0mbar

(8.0 ± 0.4in w.g.)

37.0 ± 1.0mbar

(14.85 ± 0.4in w.g.)

Gas Connection 8mm pipe 8mm pipe

Burner Injector Cat 82 - 065 Size 116

Pilot Copreci Ref. O.D.S

21500/212

Copreci Ref. O.D.S

21500/212 Fitted with RBM

180 -02 injector

Ignition Piezo Electric. Integral with

Gas Tap

Piezo Electric. Integral with

Gas Tap

Aeration See page 18 Non-adjustable

INSTA ER GUIDE

The gross calorific value of the fuel has been used for this efficiency calculation. The

test data from which it has been calculated has been certified by BSI.

The efficiency value may be used in the UK Government's Standard Assessment

Procedure (SAP) for energy rating of dwellings.

The conversion of net efficiency to gross was achieved by multiplying the net

efficiency by the following conversion factor from Table E3 of SAP 2005, rounding

down to the nearest whole number.

3. UNPACKING

Before installation, check that the following components, where required, have been

delivered.

Loose parts box - Contains the flue spigot, four feet, lower front panel,

restrictor plate and touch up paint.

Accessory Pack - Contains bolts, nuts, washers, wall plugs and screws.

Ceramic box - Contains ceramic coal set.

Stove Burner Assy box - Contains 910 burner module including rear burner

support & knob assy. Item number 05910X1.

Inside Stove Casting - Contains the down draught deflector and diverter box.

Page 7

Gas Conversion factor from net to gross efficiency

Natural Gas 0.901

PG 0.921

INSTA ER GUIDE

4. STOVE SET UP

Legs and lower casting cover (See figure 1).

- ocate the four leg securing studs into the four holes in the base of the body.

- ocate the four legs to the underside of the casting body. There are two feet with

holes in the base. We recommend that these be placed at the rear of the stove.

-Place the front cover casting on top of the front legs.

-Secure the legs and front panel cover to the underside of the casting body using the

nuts and washers supplied.

Flue collar, diverter box, flue spigot and flue restrictor plate.

-These should be located to the stove as in figure 2. Do not bolt in place until fitting

the deflector. The flue restrictor is for use where the flue draught is excessive. The

flue spigot is screwed to the cast flue collar and clamps the flue restrictor plate in

place (See figure 2).

There may however, be certain circumstances where fitting the restrictor causes the

fire to fail the spillage test. In such cases the restrictor will have to be removed. After

removal conduct the spillage check again.

Page 8

Figure 1.

INSTA ER GUIDE

Down draught deflector.

-The down draught deflector is secured in place using the upper front bolt and nut

that secure the cast collar to the outside of the cast body. Unscrew and remove the

nut and washer from inside the top of the casting body. Position the down draught

deflector as in figure 3. It MUST

be sealed against the top of the

stove casting. It is important

that it sits on top and between

the raised cast areas on the

rear of the stove body (See

figure 3). Secure in place using

the nut and washer removed

previously.

Page 9

Figure 2.

INSTA ER GUIDE

Figure 3.

Page 10

Thermal switch.

The Thermal Switch should be fitted to the inside of the Diverter Box as in

figure 4. Secure using the nut and bolt supplied. Never modify the fixing bracket and

always ensure that the switch is fitted correctly. NEVER USE THE STOVE IF THE

THERMA SAFETY SWITCH HAS BEEN REMOVED OR IF IT IS DAMAGED IN ANY

WAY.

Diverter box.

ocate the diverter box to the rear of the stove body and secure in place using the

bolts and washers supplied.

Burner module.

-Offer the burner module into the stove and

connect the thermal switch leads to the tags

mid way along the thermocouple.

- ocate the burner assembly inside the

stove body as in figure 5 (The outer front of

the stove is not shown for clarity). The rear

leg of the burner should sit on the rear of

the casting. Secure using the three screws

supplied. The screw locations are shown ion

figure 5).

-Secure the control knob assembly to the

gas valve, the screw tail should secure onto

the flat on the gas valve spindle.

Figure 5.

Figure 4.

INSTA ER GUIDE

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