GE PACE5000 Bedienungsanleitung

Digital Solutions

Pressure Automated Calibration Equipment

User manual - K0443 Revision A

PACE5000

without notice. GE is a registered trademark of General Electric Company. Other company or

product names mentioned in this document may be trademarks or registered trademarks of their

respective companies, which are not affiliated with GE.

PACE6000

nbn Elektronik Handelsgesellschaft m.b.H.

Riesstraße 146, 8010 Graz | Tel. +43 316 4028 05 | Fax +43 316 40 25 06www.nbn.at

Vertrieb für Österreich:

PACE Pressure Controller User Manual

[EN] English i K0443 Revision A

Introduction

This manual contains Installation and operating instructions for PACE Pneumatic Pressure

Controllers.

Safety

The manufacturer has designed this equipment to be safe when operated using the procedures

detailed in this manual. Do not use this equipment for any other purpose than that stated, the

protection provided by the equipment may be impaired.

This publication contains operating and safety instructions that must be followed to make sure of

safe operation and to maintain the equipment in a safe condition. The safety instructions are either

warnings or cautions issued to protect the user and the equipment from injury or damage.

Use qualified * technicians and good engineering practice for all procedures in this publication.

Pressure

Do not apply pressures greater than the maximum working pressure to the equipment.

Toxic Materials

There are no known toxic materials used in construction of this equipment.

Maintenance

The equipment must be maintained using the procedures in this publication. Further

manufacturer’s procedures should be carried out by authorized service agents or the

manufacturer’s service departments.

Technical Advice

For technical advice contact the manufacturer.

* A qualified technician must have the necessary technical knowledge, documentation,

special test equipment and tools to carry out the required work on this equipment.

General Specification

Display LCD: Colour display with touch screen

EMC EN61326

Electrical safety EN 61010-1, UL61010-1, CSA 22.2, No. 61010-1 and IEC 61010-1

Power Supply

PACE 5000: Input range: 100-240V (50/60Hz) 2A, Installation Catergory II, Fuse

T2AH250V

PACE 6000: Input range: 100-120/200-240V (50/60Hz) 5A, Installation Cater-

gory II, Fuse T5AH250V

Pressure safety Pressure equipment Directive - class: sound engineering practice (SEP)

K0443 Revision A ii [EN] English

Environmental Conditions

Abbreviations

The following abbreviations are used in this manual; the abbreviations are the same in the singular and plural.

Operating Environment Indoor use only

Operating temperature 10°C to 50°C (50° to 122°F)

Storage temperature -20°C to 70°C (-4° to 158°F)

Ingress protection IP20 (EN60529)

Operating humidity 5% to 95% RH (non-condensing)

Vibration MIL-PRF-28800 Type 2 class 5 Style E/F

Operating altitude Maximum 2000 metres (6560ft)

Pollution degree 2

a Absolute min Minute or minimum

a.c Alternating current mm millimetre

ALT Altitude mV millivolts

ASCII American Standard Code for Information Interchange MWP Maximum working pressure

BSP British pipe thread No Number

CAS Calibrated airspeed NPT National Pipe Thread

CSK Countersunk PACE Pressure automated calibration

equipment

d.c. Direct current Para. Paragraph

DPI Digital Pressure Instrument PDCR Pressure transducer

etc. And so on PED Pressure equipment directive

e.g. For example psi Pounds per square inch

Fig. Figure PTX Pressure transmitter

ft Foot ROC Rate of climb (vertical speed)

g Gauge RS232 Serial communications standard

GPIB General purpose interface bus Rt CAS Rate of Calibrated airspeed

Hg Mercury Rt MACH Rate of MACH

Hz Hertz Rx Receive data

IAS Indicated airspeed SCPI Standard commands for

programmable instruments

IDOS Intelligent digital output sensor (GE product) SDS Sales data sheet

i.e. That is SELV Separated (or Safety) extra low

voltage

IEEE 488 Institute of Electrical and Electronic Engineers standard

488 (for programmable devices with a digital interface) Tx Transmit data

in Inch UUT Unit under test

kg kilogram V Volts

kts knots +ve Positive

m Metre -ve Negative

mA milliampere °C Degrees Celsius

max Maximum °F Degrees Fahrenheit

mbar Millibar

PACE Pressure Controller User Manual

[EN] English iii K0443 Revision A

Related publications

Symbols

K0447 PACE 5000/6000 User Guide and Safety Instructions

K0450 PACE Series Calibration Manual

K0476 Pressure Control Module User Guide and Safety Instructions

K0472 Remote Communications Manual

K0469 Heritage Communications Manual - Instrument Emulation

This equipment meets the requirements of all relevant European safety directives.

The equipment carries the CE mark.

This symbol, on the equipment, indicates that the user should read the user manual.

This symbol, on the equipment, indicates a warning and that the user should refer to

the user manual.

Ce symbole, sur l’instrument, indique que l’utilisateur doit consulter le manuel d’utili-

sation. Ce symbole, dans le manuel, indique une situation dangereuse.

This symbol warns the user of the danger of electric shock.

Ce symbole alerte l’utilisateur sur le danger de choc électrique.

Do not dispose of this product as household waste. Use an approved organisation

that collects and/or recycles waste electrical and electronic equipment. For more

information, contact one of these:

- Our customer service department: www.gemeasurement.com

- Your local government office.

K0443 Revision A iv [EN] English

WARNINGS

TURN OFF THE SOURCE PRESSURE(S) AND CAREFULLY VENT THE PRESSURE LINES BEFORE

DISCONNECTING OR CONNECTING THE PRESSURE LINES. PROCEED WITH CARE.

ONLY USE EQUIPMENT WITH THE CORRECT PRESSURE RATING.

BEFORE APPLYING PRESSURE, EXAMINE ALL FITTINGS AND EQUIPMENT FOR DAMAGE.

REPLACE ALL DAMAGED FITTINGS AND EQUIPMENT. DO NOT USE ANY DAMAGED

FITTINGS AND EQUIPMENT.

DO NOT EXCEED THE MAXIMUM WORKING PRESSURE OF THE INSTRUMENT.

THIS EQUIPMENT IS NOT RATED FOR OXYGEN USE.

THE GROUND LEAD OF THE INSTRUMENT MUST BE CONNECTED TO THE AC SUPPLY

PROTECTIVE SAFETY GROUND.

ISOLATE THE POWER SUPPLY BEFORE MAKING ANY ELECTRICAL CONNECTIONS TO THE

REAR PANEL.

PACE Pressure Controller User Manual

[EN] English v K0443 Revision A

Pressure units and conversion factors

Unit Conversion

Convert FROM pressure VALUE 1 in pressure UNITS 1 TO pressure VALUE 2 in pressure UNITS 2,

calculate as follows:

VALUE 2 = VALUE 1 x FACTOR 1

FACTOR 2

Pressure units Factor (hPa) Pressure units Factor (hPa)

mbar 1.0 cmH2O @ 20°C 0.978903642

bar 1000.0 mH2O @ 20°C 97.8903642

Pa (N/m2)0.01 kg/m20.0980665

hPa 1.0 kg/cm2980.665

kPa 10.0 torr 1.333223684

MPa 10000.0 atm 1013.25

mmHg @ 0°C 1.333223874 psi 68.94757293

cmHg @ 0°C 13.33223874 lb/ft20.4788025898

mHg @ 0°C 1333.223874 inH2O @ 4°C 2.4908891

inHg @ 0°C 33.86388640341 inH2O @ 20°C 2.486413

mmH2O @ 4°C 0.0980665 inH20 @ 60°F 2.487641558

cmH2O @ 4°C 0.980665 ftH2O @ 4°C 29.8906692

mH2O @ 4°C 98.0665 ftH2O @ 20°C 29.836983

mmH2O @ 20°C 0.097890364 ftH20 @ 60°F 29.8516987

K0443 Revision A vi [EN] English

CONTENTS

Section Title Page

1Description 1-1

1.1 Introduction 1-1

2Installation 2-1

2.1 Packaging 2-1

2.2 Packaging for Storage and Transportation 2-1

2.3 Preparation for Use 2-1

2.4 Pneumatic connections 2-2

2.5 Rack-mount option 2-8

2.6 Electrical connections 2-9

3OPERATION 3-1

3.1 Preparation 3-1

3.2 Power-up Sequence 3-2

3.3 Measure Mode 3-3

3.4 Control Mode 3-6

3.5 Operation and Example Procedures 3-10

3.6 Global Set-up Selections 3-14

3.7 Barometric Reference Option 3-15

3.8 Supervisor Set-up 3-16

3.9 Instrument Status 3-17

4MAINTENANCE 4-1

4.1 Introduction 4-1

4.2 Visual inspection 4-1

PACE Pressure Controller User Manual

[EN] English vii K0443 Revision A

4.3 Cleaning 4-1

4.4 Test 4-1

4.5 Calibration 4-2

4.6 Replacement parts 4-2

4.7 Fuse replacement 4-2

4.8 Filter replacement 4-4

4.9 Pressure module replacement 4-5

5TESTING AND FAULT FINDING 5-1

5.1 Introduction 5-1

5.2 Standard Serviceability Test 5-1

5.3 Fault Finding 5-3

5.4 Approved Service Agents 5-3

6REFERENCE AND SPECIFICATION 6-1

6.1 Installation notes 6-1

6.2 Operational Requirements 6-4

6.3 Icons 6-6

6.4 Measure Set-up 6-9

6.5 Control Set-up 6-10

6.6 Global Set-up 6-11

6.7 Supervisor Set-up 6-12

6.8 Options 6-24

6.9 Calibration 6-41

6.10 Communications - Instrument Emulation 6-41

6.11 Specification 6-41

6.12 Return Goods/Material Procedure 6-41

6.13 Packaging Procedure 6-42

K0443 Revision A viii [EN] English

6.14 Vacuum System Parts 6-43

PACE Pressure Controller User Manual

[EN] English 1 - 1 K0443 Revision A

1Description

1.1 Introduction

The PACE5000 single-channel and PACE6000 single/dual-channel, Pressure Automated

Calibration Equipment measures and controls pneumatic pressures and displays, on a

touch-screen, the pressure measurement and controller status. The touch-screen enables

selections and settings in both measure and control modes. The instrument can be operated

remotely through communication interfaces.

Figure 1-1 PACE5000 General view

Figure 1-2 PACE6000 General view

The rear of the instrument houses all the electrical and pneumatic output and input

connections. The electrical connections provide an a.c. power supply, serial and parallel

communication interfaces, d.c. output and logic input and output. The system pneumatic

controller module contains a positive and negative pressure supply port, an output port,

vent port and reference port.

The instrument can be mounted in a standard 19 inch rack system (rack-mount option).

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