GE PACE5000 Bedienungsanleitung
GE
Digital Solutions
Pressure Automated Calibration Equipment
User manual - K0443 Revision A
PACE5000
© 2008 General Electric Company. All Rights Reserved. Specifications are subject to change
without notice. GE is a registered trademark of General Electric Company. Other company or
product names mentioned in this document may be trademarks or registered trademarks of their
respective companies, which are not affiliated with GE.
PACE6000
nbn Elektronik Handelsgesellschaft m.b.H.
Riesstraße 146, 8010 Graz | Tel. +43 316 4028 05 | Fax +43 316 40 25 06www.nbn.at
Vertrieb für Österreich:
PACE Pressure Controller User Manual
[EN] English i K0443 Revision A
Introduction
This manual contains Installation and operating instructions for PACE Pneumatic Pressure
Controllers.
Safety
The manufacturer has designed this equipment to be safe when operated using the procedures
detailed in this manual. Do not use this equipment for any other purpose than that stated, the
protection provided by the equipment may be impaired.
This publication contains operating and safety instructions that must be followed to make sure of
safe operation and to maintain the equipment in a safe condition. The safety instructions are either
warnings or cautions issued to protect the user and the equipment from injury or damage.
Use qualified * technicians and good engineering practice for all procedures in this publication.
Pressure
Do not apply pressures greater than the maximum working pressure to the equipment.
Toxic Materials
There are no known toxic materials used in construction of this equipment.
Maintenance
The equipment must be maintained using the procedures in this publication. Further
manufacturer’s procedures should be carried out by authorized service agents or the
manufacturer’s service departments.
Technical Advice
For technical advice contact the manufacturer.
* A qualified technician must have the necessary technical knowledge, documentation,
special test equipment and tools to carry out the required work on this equipment.
General Specification
Display LCD: Colour display with touch screen
EMC EN61326
Electrical safety EN 61010-1, UL61010-1, CSA 22.2, No. 61010-1 and IEC 61010-1
Power Supply
PACE 5000: Input range: 100-240V (50/60Hz) 2A, Installation Catergory II, Fuse
T2AH250V
PACE 6000: Input range: 100-120/200-240V (50/60Hz) 5A, Installation Cater-
gory II, Fuse T5AH250V
Pressure safety Pressure equipment Directive - class: sound engineering practice (SEP)
K0443 Revision A ii [EN] English
Environmental Conditions
Abbreviations
The following abbreviations are used in this manual; the abbreviations are the same in the singular and plural.
Operating Environment Indoor use only
Operating temperature 10°C to 50°C (50° to 122°F)
Storage temperature -20°C to 70°C (-4° to 158°F)
Ingress protection IP20 (EN60529)
Operating humidity 5% to 95% RH (non-condensing)
Vibration MIL-PRF-28800 Type 2 class 5 Style E/F
Operating altitude Maximum 2000 metres (6560ft)
Pollution degree 2
a Absolute min Minute or minimum
a.c Alternating current mm millimetre
ALT Altitude mV millivolts
ASCII American Standard Code for Information Interchange MWP Maximum working pressure
BSP British pipe thread No Number
CAS Calibrated airspeed NPT National Pipe Thread
CSK Countersunk PACE Pressure automated calibration
equipment
d.c. Direct current Para. Paragraph
DPI Digital Pressure Instrument PDCR Pressure transducer
etc. And so on PED Pressure equipment directive
e.g. For example psi Pounds per square inch
Fig. Figure PTX Pressure transmitter
ft Foot ROC Rate of climb (vertical speed)
g Gauge RS232 Serial communications standard
GPIB General purpose interface bus Rt CAS Rate of Calibrated airspeed
Hg Mercury Rt MACH Rate of MACH
Hz Hertz Rx Receive data
IAS Indicated airspeed SCPI Standard commands for
programmable instruments
IDOS Intelligent digital output sensor (GE product) SDS Sales data sheet
i.e. That is SELV Separated (or Safety) extra low
voltage
IEEE 488 Institute of Electrical and Electronic Engineers standard
488 (for programmable devices with a digital interface) Tx Transmit data
in Inch UUT Unit under test
kg kilogram V Volts
kts knots +ve Positive
m Metre -ve Negative
mA milliampere °C Degrees Celsius
max Maximum °F Degrees Fahrenheit
mbar Millibar
PACE Pressure Controller User Manual
[EN] English iii K0443 Revision A
Related publications
Symbols
K0447 PACE 5000/6000 User Guide and Safety Instructions
K0450 PACE Series Calibration Manual
K0476 Pressure Control Module User Guide and Safety Instructions
K0472 Remote Communications Manual
K0469 Heritage Communications Manual - Instrument Emulation
This equipment meets the requirements of all relevant European safety directives.
The equipment carries the CE mark.
This symbol, on the equipment, indicates that the user should read the user manual.
This symbol, on the equipment, indicates a warning and that the user should refer to
the user manual.
Ce symbole, sur l’instrument, indique que l’utilisateur doit consulter le manuel d’utili-
sation. Ce symbole, dans le manuel, indique une situation dangereuse.
This symbol warns the user of the danger of electric shock.
Ce symbole alerte l’utilisateur sur le danger de choc électrique.
Do not dispose of this product as household waste. Use an approved organisation
that collects and/or recycles waste electrical and electronic equipment. For more
information, contact one of these:
- Our customer service department: www.gemeasurement.com
- Your local government office.
K0443 Revision A iv [EN] English
WARNINGS
TURN OFF THE SOURCE PRESSURE(S) AND CAREFULLY VENT THE PRESSURE LINES BEFORE
DISCONNECTING OR CONNECTING THE PRESSURE LINES. PROCEED WITH CARE.
ONLY USE EQUIPMENT WITH THE CORRECT PRESSURE RATING.
BEFORE APPLYING PRESSURE, EXAMINE ALL FITTINGS AND EQUIPMENT FOR DAMAGE.
REPLACE ALL DAMAGED FITTINGS AND EQUIPMENT. DO NOT USE ANY DAMAGED
FITTINGS AND EQUIPMENT.
DO NOT EXCEED THE MAXIMUM WORKING PRESSURE OF THE INSTRUMENT.
THIS EQUIPMENT IS NOT RATED FOR OXYGEN USE.
THE GROUND LEAD OF THE INSTRUMENT MUST BE CONNECTED TO THE AC SUPPLY
PROTECTIVE SAFETY GROUND.
ISOLATE THE POWER SUPPLY BEFORE MAKING ANY ELECTRICAL CONNECTIONS TO THE
REAR PANEL.
PACE Pressure Controller User Manual
[EN] English v K0443 Revision A
Pressure units and conversion factors
Unit Conversion
Convert FROM pressure VALUE 1 in pressure UNITS 1 TO pressure VALUE 2 in pressure UNITS 2,
calculate as follows:
VALUE 2 = VALUE 1 x FACTOR 1
FACTOR 2
Pressure units Factor (hPa) Pressure units Factor (hPa)
mbar 1.0 cmH2O @ 20°C 0.978903642
bar 1000.0 mH2O @ 20°C 97.8903642
Pa (N/m2)0.01 kg/m20.0980665
hPa 1.0 kg/cm2980.665
kPa 10.0 torr 1.333223684
MPa 10000.0 atm 1013.25
mmHg @ 0°C 1.333223874 psi 68.94757293
cmHg @ 0°C 13.33223874 lb/ft20.4788025898
mHg @ 0°C 1333.223874 inH2O @ 4°C 2.4908891
inHg @ 0°C 33.86388640341 inH2O @ 20°C 2.486413
mmH2O @ 4°C 0.0980665 inH20 @ 60°F 2.487641558
cmH2O @ 4°C 0.980665 ftH2O @ 4°C 29.8906692
mH2O @ 4°C 98.0665 ftH2O @ 20°C 29.836983
mmH2O @ 20°C 0.097890364 ftH20 @ 60°F 29.8516987
K0443 Revision A vi [EN] English
CONTENTS
Section Title Page
1Description 1-1
1.1 Introduction 1-1
2Installation 2-1
2.1 Packaging 2-1
2.2 Packaging for Storage and Transportation 2-1
2.3 Preparation for Use 2-1
2.4 Pneumatic connections 2-2
2.5 Rack-mount option 2-8
2.6 Electrical connections 2-9
3OPERATION 3-1
3.1 Preparation 3-1
3.2 Power-up Sequence 3-2
3.3 Measure Mode 3-3
3.4 Control Mode 3-6
3.5 Operation and Example Procedures 3-10
3.6 Global Set-up Selections 3-14
3.7 Barometric Reference Option 3-15
3.8 Supervisor Set-up 3-16
3.9 Instrument Status 3-17
4MAINTENANCE 4-1
4.1 Introduction 4-1
4.2 Visual inspection 4-1
PACE Pressure Controller User Manual
[EN] English vii K0443 Revision A
4.3 Cleaning 4-1
4.4 Test 4-1
4.5 Calibration 4-2
4.6 Replacement parts 4-2
4.7 Fuse replacement 4-2
4.8 Filter replacement 4-4
4.9 Pressure module replacement 4-5
5TESTING AND FAULT FINDING 5-1
5.1 Introduction 5-1
5.2 Standard Serviceability Test 5-1
5.3 Fault Finding 5-3
5.4 Approved Service Agents 5-3
6REFERENCE AND SPECIFICATION 6-1
6.1 Installation notes 6-1
6.2 Operational Requirements 6-4
6.3 Icons 6-6
6.4 Measure Set-up 6-9
6.5 Control Set-up 6-10
6.6 Global Set-up 6-11
6.7 Supervisor Set-up 6-12
6.8 Options 6-24
6.9 Calibration 6-41
6.10 Communications - Instrument Emulation 6-41
6.11 Specification 6-41
6.12 Return Goods/Material Procedure 6-41
6.13 Packaging Procedure 6-42
K0443 Revision A viii [EN] English
6.14 Vacuum System Parts 6-43
PACE Pressure Controller User Manual
[EN] English 1 - 1 K0443 Revision A
1Description
1.1 Introduction
The PACE5000 single-channel and PACE6000 single/dual-channel, Pressure Automated
Calibration Equipment measures and controls pneumatic pressures and displays, on a
touch-screen, the pressure measurement and controller status. The touch-screen enables
selections and settings in both measure and control modes. The instrument can be operated
remotely through communication interfaces.
Figure 1-1 PACE5000 General view
Figure 1-2 PACE6000 General view
The rear of the instrument houses all the electrical and pneumatic output and input
connections. The electrical connections provide an a.c. power supply, serial and parallel
communication interfaces, d.c. output and logic input and output. The system pneumatic
controller module contains a positive and negative pressure supply port, an output port,
vent port and reference port.
The instrument can be mounted in a standard 19 inch rack system (rack-mount option).
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