GEA VARIVENT 24/7 PMO Bedienungsanleitung

Hygienic valves

GEA VARIVENT® 24/7 PMO valve 2.0, type M/2.0

Operating instruction (Translation from the original language)

430BAL009261EN_2

These Operating Instructions are the English translation of the original operating

instructions in the sense of the EU Machinery Directive. This document is

part, be copied, reproduced, translated or reduced to an electronic medium of

machine-readable form without the express permission of GEA Tuchenhagen

GmbH.

LEGAL NOTICE

Word marks

The designations VARIVENT® and T.VIS® are protected trademarks of GEA

Tuchenhagen GmbH.

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TABLE OF CONTENTS

1 General Information 7

1.1 Information on the Document 7

1.1.1 Binding Character of These Operating Instructions 7

1.1.2 Notes on the Illustrations 7

1.1.3 Symbols and Highlighting 7

1.2 Manufacturer address 8

1.3 Contact 8

1.4 EU Declaration of Conformity in accordance with the EC Machinery Directive 2006/42/EC 9

1.5 Translated copy of the EU - Declaration of conformity in accordance with the Pressure Equipment Directive

2006/42/EU 10

1.6 UK Declaration of Conformity for the Delivery of Machines (Safety) dated 2008 11

2 Safety 12

2.1 Intended use 12

2.1.1 Requirements for operation 12

2.1.2 Pressure equipment directive 12

2.1.3 ATEX directive 12

2.1.4 Improper operating conditions 13

2.2 Operator’s Duty of Care 13

2.3 Subsequent changes 14

2.4 General safety instructions and dangers 14

2.4.1 Principles for safe operation 14

2.4.2 Environmental Protection 15

2.4.3 Electrical Equipment 15

2.5 Supplementary Regulations 15

2.6 Qualification of personnel 15

2.7 Safety equipment 17

2.7.1 Signage 17

2.8 Residual dangers 18

2.9 Danger zones 19

3 Description 22

3.1 Design 22

3.2 Functional description 24

3.2.1 Leakage-Proof Shut-Off 24

3.2.2 Cleaning by lifting 24

3.2.3 Actuator Function 24

4 Transport and storage 25

4.1 Storage conditions 25

4.2 Transport 25

4.2.1 Scope of supply 26

5 Technical data 27

5.1 Type plate 27

5.2 Technical data 27

5.3 Resistance and permitted operating temperature of the sealing materials 28

5.4 Pipe ends - General table of measurements 29

5.5 Tool 30

5.6 Lubricants 31

5.7 Weights 31

6 Assembly and installation 32

6.1 Safety instructions 32

6.2 Notes on installation 32

6.3 Control head 32

6.4 Valve with Detachable Pipe Connection Elements 32

6.5 Valve with welded ends 33

6.6 Pneumatic connections 34

6.6.1 Air requirement 34

6.6.2 Establishing hose connections 34

Hose connection plan - mixproof valves M/2.0 with control top T.VIS 35

6.7 Electrical connection with T.VIS control top 36

6.7.1 Adjustment of the control top 36

Control top T.VIS A-15 adjustment 36

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Control top T.VIS M-15 adjustment 38

6.7.2 Adjustment of the initiators in the lantern 41

Fitting the sliding piece 41

Set the slider 42

Fitting the proximity switch 43

Set the proximity switch 43

6.8 Test procedure according to PMO for valve type M/ 2.0 45

6.8.1 Test procedure 45

6.8.2 Hardware description 46

7 Start-up 48

7.1 Safety instructions 48

7.2 Notes on commissioning 48

8 Operation and control 49

8.1 Safety instructions 49

8.2 Feedback system / signal analysis 49

9 Cleaning 50

9.1 Cleaning 50

9.1.1 Cleaning Process Examples 50

9.1.2 Cleaning effect 50

9.1.3 Cleaning the leakage outlet of the mixproof valve type M/ 2.0 51

9.1.4 Cleaning of the lower balancer 51

9.1.5 Examples for cleaning by lifting 51

9.2 Passivation 51

10 Maintenance 53

10.1 Safety instructions 53

10.2 Inspections 54

10.2.1 Product contact seals 54

10.2.2 Pneumatic connections 54

10.2.3 Electrical connections 55

10.3 Maintenance intervals 55

10.4 Prior to removal 56

10.5 Disassembly 56

10.5.1 Start disassembly 56

10.5.2 Removing the control top 60

10.5.3 Disconnecting the valve from the housing 61

10.5.4 Removing the valve disk 63

10.5.5 Dismantle double-disk 64

10.5.6 Dismantle lifting actuator 65

10.5.7 Disassembly sterile lock 67

10.5.8 Disassembly balancer plug 67

10.6 Installation 68

10.6.1 Tightening torques 69

10.6.2 Fitting the lifting actuator 69

10.6.3 Installing the valve 72

10.6.4 Mount the switch bar and control top 77

10.6.5 Assembly balancer plug 78

10.6.6 Fit the sterile lock 78

10.6.7 Installing the valve in the housing 79

10.6.8 Checking the function 82

Checking the valve stroke 82

Check the lift stroke 82

10.7 Maintenance 82

10.7.1 Cleaning the valve 82

10.7.2 Replacing Seals 83

Replacing V-Ring RA on the double-disk and valve disk 83

Replace more seals 85

Lubricating seals and threads 85

11 Alarms 88

11.1 Malfunctions and remedies 88

12 Decommissioning 89

12.1 Safety instructions 89

12.2 Disposal 89

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12.2.1 General notes 89

12.2.2 Valve Actuator Disposal 89

13 Spare parts list - mixproof valve M/2.0 with cleaning of lower balancer 90

14 Spare parts list - mixproof valve M/2.0 without cleaning of lower balancer 95

15 Spare parts list - Lifting actuator M/2.0 100

16 Dimension sheet - mixproof valve type M/ 2.0 103

17 Appendix 105

17.1 Lists 105

17.1.1 Abbreviations and terms 105

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1 General Information

1.1 Information on the Document

The present Operating Instructions are part of the user information for the

product. The Operating Instructions contain all the information you need to

transport, install, commission, operate and carry out maintenance for the product.

1.1.1 Binding Character of These Operating Instructions

These Operating Instructions contain the manufacturer's instructions to the

operator of the product and to all persons who work on or use the product

regarding the procedures to follow.

Carefully read these Operating Instructions before starting any work on or using

the product. Your personal safety and the safety of the product can only be

ensured if you act as described in the Operating Instructions.

Store the Operating Instructions in such a way that they are accessible to the

operator and the operating staff during the entire life cycle of the product. When

the location is changed or the product is sold make sure you also provide the

Operating Instructions.

1.1.2 Notes on the Illustrations

The illustrations in these Operating Instructions show the product in a simplified

form. The actual design of the product can differ from the illustration. For detailed

views and dimensions of the product please refer to the design documents.

1.1.3 Symbols and Highlighting

In these Operating Instructions, important information is highlighted by symbols

or special formatting. The following examples illustrate the most important types

of highlighting.

Danger

Warning: Fatal Injuries

Failure to observe the warning can result in serious damage to health, or

even death.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

Warning: Explosions

Failure to observe the warning can result in severe explosions.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

General Information

Information on the Document

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Warning!

Warning: Serious Injuries

Failure to observe the warning can result in serious damage to health.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

Caution!

Warning: Injuries

Failure to observe the warning can result in minor or moderate damage to

health.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

Notice

Warning: Damage to Property

Failure to observe the warning can result in serious damage to the

component or in the vicinity of the component.

► The arrow identifies a precautionary measure you have to take to avoid

the hazard.

Carry out the following steps: = Start of a set of instructions.

1. First step in a sequence of operations.

2. Second step in a sequence of operations.

®Result of the previous operation.

®The operation is complete, the goal has been achieved.

Hint!

Further useful information.

1.2 Manufacturer address

GEA Tuchenhagen GmbH

Am Industriepark 2-10

21514 Büchen

1.3 Contact

Tel.:+49 4155 49-0

Fax:+49 4155 49-2035

[email protected]

www.gea.com

General Information

Manufacturer address

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1.4 EU Declaration of Conformity in accordance with the EC Machinery Directive

2006/42/EC

General Information

EU Declaration of Conformity in accordance with the EC Machinery Directive 2006/42/EC

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17.04.2023 9

1.5 Translated copy of the EU - Declaration of conformity in accordance with the

Pressure Equipment Directive 2006/42/EU

Manufacturer: GEA Tuchenhagen GmbH

Am Industriepark 2-10

21514 Büchen

We hereby declare that the machine named below

Designation: Valve with actuator

Type: VARIVENT®

due to its design and construction as well as in the versions sold by us, meet the basic safety and health requirements of the following

guideline:

Relevant EC directives: 2006/42/EC EC Machinery Directive

Applicable harmonized standards, in

particular:

EN ISO 12100: 2010

Remarks: •This declaration will become invalid if any alterations are

made to the machine which have not been agreed with us

•We also declare that the relevant technical documentation for

this machine has been prepared in accordance with Annex

VII, Part A, and agree to submit the documentation on

justified request of national authorities on a data carrier

Person authorised for compilation and handover of technical

documentation:

GEA Tuchenhagen GmbH

CE Documentation Officer

Am Industriepark 2-10

21514 Buchen, Germany

Büchen, 24 January 2020

Franz Bürmann

Managing Director i.V. Matthias Südel

Head of Engineering

General Information

Translated copy of the EU - Declaration of conformity in accordance with the Pressure Equipment Directive 2006/42/EU

430BAL009261EN_2

10 17.04.2023

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