GEA Jumbo 6 Bedienungsanleitung

Operating Instructions

GEA Orbital Cleaner

Jumbo 6

Edition 2016-05-24

English

Operating Instructions GEA Orbital Cleaner Jumbo 6

Edition 2016-05-24

Product Jumbo 6

Document Operating Instructions

Issue 2016-05-24

English

Manufacturer GEA Tuchenhagen GmbH

Am Industriepark 2-10

D-21514 Büchen

Phone:+49 4155 49-0

Fax: +49 4155 49-2423

Mail: sales.geatuchenh[email protected]

Web: http://www.gea.com

These Operating Instructions are the English translation of the original in-

structions in the sense of the EU Machinery directive. This document is

or in part, be copied, reproduced, translated or reduced to an electronic

medium of machine-readable form without the express permission of GEA

Tuchenhagen GmbH.

Wordmarks

Table of Contents

Notes for the Reader ................................................................................................................ 5

Binding Character of These Operating Instructions .................................................................... 5

Notes on the Illustrations ............................................................................................................ 5

Symbols and Highlighting ........................................................................................................... 6

Abbreviations and Terms ............................................................................................................ 7

Safety ......................................................................................................................................... 9

Safety Note ................................................................................................................................. 9

Operator's Duties ........................................................................................................................ 9

Qualification of Staff ................................................................................................................. 10

Supplementary Regulations ..................................................................................................... 11

Instructions for the Safe Operation ........................................................................................... 12

•General Principles ................................................................................................................ 12

•Installation ............................................................................................................................ 12

•Commissioning/Setup Mode................................................................................................. 12

•Setting into Operation ........................................................................................................... 13

•Operation .............................................................................................................................. 13

•Shutting Down ...................................................................................................................... 13

•Maintenance and Repair ...................................................................................................... 13

•Disassembly ......................................................................................................................... 14

•Environmental Protection ..................................................................................................... 15

•Electrical Equipment ............................................................................................................. 15

•Explosion Protection ............................................................................................................. 15

Residual Risk ............................................................................................................................ 16

•Hazard Areas........................................................................................................................ 16

•Residual Dangers ................................................................................................................. 18

Declaration of Incorporation ................................................................................................. 19

Transport and Storage ........................................................................................................... 20

Scope of Supply ....................................................................................................................... 20

Transport .................................................................................................................................. 20

Storage ..................................................................................................................................... 20

Intended Purpose ................................................................................................................... 21

Designated Use ........................................................................................................................ 21

Operating Pressure and Nozzle Size ....................................................................................... 21

Requirements for the Operation ............................................................................................... 21

Improper Operating Conditions ................................................................................................ 22

ATEX Directive ......................................................................................................................... 22

Conversion Work ...................................................................................................................... 22

Installation and Commissioning ........................................................................................... 23

Operating Conditions ................................................................................................................ 23

Installation Dimensions ............................................................................................................. 23

Notes on Installation ................................................................................................................. 24

Filter/Strainer ............................................................................................................................ 24

Installing ................................................................................................................................... 24

Installation Position ................................................................................................................... 25

Operating Instructions GEA Orbital Cleaner Jumbo 6

Edition 2016-05-24

Commissioning ......................................................................................................................... 25

Malfunction ............................................................................................................................. 26

Maintenance ............................................................................................................................ 27

Inspections ............................................................................................................................... 27

Maintenance Intervals .............................................................................................................. 27

Prior to Disassembly................................................................................................................. 27

Disassembly ............................................................................................................................. 28

Maintenance ............................................................................................................................. 29

Assembly .................................................................................................................................. 30

Disposal .................................................................................................................................... 32

Technical Data ........................................................................................................................ 33

Spare Parts List – Jumbo 6 ................................................................................................... 34

Notes for the Reader

Notes on the Illustrations

Notes for the Reader

The present Operating Instructions are part of the user information for the

cleaner. The Operating Instructions contain all the information you need to

transport, install, commission, operate and carry out maintenance for the

cleaner.

Binding Character of These Operating Instructions

These Operating Instructions contain the manufacturer's instructions to the

owner of the cleaner and to all persons who work on or use the cleaner

regarding the procedures to follow.

Carefully read these Operating Instructions before starting any work on or

using the cleaner. Your personal safety and the safety of the cleaner can

only be ensured if you act as described in the Operating Instructions.

Store the Operating Instructions in such a way that they are accessible to the

owner and the operating staff during the entire life cycle of the cleaner.

When the location is changed or the cleaner is sold make sure you also

provide the Operating Instructions.

Notes on the Illustrations

The illustrations in these Operating Instructions show the cleaner in a simpli-

fied form. The actual design of the cleaner can differ from the illustration. For

detailed views and dimensions of the cleaner please refer to the design

documents.

Notes for the Reader

Symbols and Highlighting

Operating Instructions GEA Orbital Cleaner Jumbo 6

Edition 2016-05-24

Symbols and Highlighting

In these Operating Instructions, important information is highlighted by

symbols or special formatting. The following examples illustrate the most

important types of highlighting.

DANGER

Warning: Fatal injuries.

Failure to observe the warning can cause serious damage to health, or even

death.