GEA Lagoon Super Pump Bedienungsanleitung

Lagoon Super Pump

PTO Pump

Instruction Manual / Installation Instructions

(Original instructions)

2010-9015-016

04-2015

engineering for a better world GEA Farm Technologies

2010-9015-016

04-2015

2 / 82

Contents

1 Preface 4........................................................................

1.1 About this manual 4.................................................................................

1.2 Manufacturer's address 5............................................................................

1.3 Customer service 5.................................................................................

1.4 Declaration of conformity 6...........................................................................

1.5 GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty 7...................

2 Safety 11.........................................................................

2.1 Owner's obligation of care 11..........................................................................

2.2 Explanation of safety symbols 12......................................................................

2.3 Basic safety instructions 13...........................................................................

2.4 Personnel qualifications 14............................................................................

2.5 Protective devices 15.................................................................................

3 Description (overview) 16..........................................................

3.1 Product applications 16...............................................................................

3.2 Changes to the product 16............................................................................

4 Main view 17......................................................................

4.1 Lagoon Super Pump 17..............................................................................

5 Technical data 19.................................................................

5.1 Geometric data 19...................................................................................

5.2 Hydraulic hoses 19..................................................................................

5.3 Undercarriage 19....................................................................................

5.4 Tire 22.............................................................................................

5.5 Tractor specifications 22..............................................................................

5.6 Performance data 22.................................................................................

5.7 Bolt torque chart 22..................................................................................

5.8 Lubricant specifications 23............................................................................

6 Handling and assembly 24.........................................................

6.1 Special personnel qualification required for handling 24...................................................

6.2 Safety instructions for handling and assembly 24.........................................................

6.3 Preparation 24......................................................................................

6.4 Packing material disposal 25..........................................................................

6.5 Handling the product and accessories 25................................................................

6.6 Lagoon Super Pump assembly 26......................................................................

6.7 Loading pipe assembly 37............................................................................

7 Initial commissioning 43...........................................................

7.1 Special personnel qualification required for initial commissioning 43.........................................

7.2 Safety instructions for initial commissioning 43...........................................................

7.3 Hydraulic control valve setup 43.......................................................................

7.4 Spare safety shear bolts 45...........................................................................

7.5 Initial commissioning checklist 45......................................................................

7.6 Checks after initial commissioning 49...................................................................

7.7 Handing over to the owner 49.........................................................................

2010-9015-016

04-2015 3 / 82

8 Operating 50......................................................................

8.1 Special personnel qualification required for operation 50...................................................

8.2 Safety instructions for operation 50.....................................................................

8.3 Checks before operating 50...........................................................................

8.4 Description of controls 51.............................................................................

8.5 Connecting the Lagoon Super Pump 51.................................................................

8.6 Moving the Lagoon Super Pump 54....................................................................

8.7 Positioning the pump 56..............................................................................

8.8 Agitation mode 59...................................................................................

8.9 Transfer mode 59....................................................................................

8.10 Removing the pump 61...............................................................................

9 Troubleshooting 65...............................................................

9.1 Special personnel qualification required for troubleshooting 65.............................................

9.2 Safety instructions for troubleshooting 65................................................................

9.3 Troubleshooting possible faults 66.....................................................................

10 Maintenance 67...................................................................

10.1 Special personnel qualification required for maintenance work 67...........................................

10.2 Safety instructions for maintenance 67..................................................................

10.3 Scheduled maintenance responsibilities 68..............................................................

10.4 Visual inspection 69..................................................................................

10.5 Grease the PTO driveline 69..........................................................................

10.6 Check oil level in oil tank 69...........................................................................

10.7 Grease driving shaft bearings 69.......................................................................

10.8 Grease swivel hitch 70...............................................................................

10.9 Grease bearing housing 70...........................................................................

10.10 Grease undercarriage pivot points 70...................................................................

10.11 Grease the directional valve 71........................................................................

10.12 Grease the agitation nozzle 71.........................................................................

10.13 Clean the equipment 71..............................................................................

11 Decommissioning 72..............................................................

11.1 Special personnel qualification required for decommissioning 72............................................

11.2 Safety instructions for decommissioning 72..............................................................

11.3 Temporary decommissioning 72.......................................................................

11.4 Final decommissioning/disposal 72.....................................................................

12 Appendix 73......................................................................

12.1 Label position 73....................................................................................

12.2 Abbreviations 75.....................................................................................

12.3 Consistency test 76..................................................................................

12.4 Hydraulic diagrams 77................................................................................

Preface

About this manual

2010-9015-016

04-2015

4 / 82

1 Preface

This is a GEA product. GEA is the manufacturer of the

Houle product line. This product was formerly known

under HOULE trademark.

1.1 About this manual

The manufacturer reserves the right to make changes due to technical

developments in the data and images given in this manual.

Reproductions, translations and copies of any kind, even of extracts, require

written authorization from the manufacturer.

Abbreviations, units, special,ist terms, special names or terminology are

explained in detail in section Appendix.

This manual is supplied with the product.

● This manual should be kept close at hand and remain with the equipment

even if the equipment is sold.

● This manual is not subject to an amendment service. The most recent

version can be obtained through the dealer or directly from the

manufacturer.

Pictograms used

This pictogram indicates information that will be helpful toward a better

understanding of the working processes.

This symbol indicates another document or section to refer to.

All manuals have a reference number. The 4 middle digits specify the language

of the instruction manual:

language language language

-9000- German -9013- Dutch -9032- Serbian

-9001- English (United

Kingdom)

-9015- English (North

American)

-9034- Slovak

-9002- French (France) -9016- Polish -9035- Chinese

-9003- Italian -9018- Japanese -9036- Lithuanian

-9004- Romanian -9021- Danish -9038- Portuguese (Brazil)

-9005- Spanish (Spain) -9022- Hungarian -9039- French (Canada)

-9007- Swedish -9023- Czech -9040- Latvian

-9008- Norwegian -9024- Finnish -9041- Estonian

-9009- Russian -9025- Croatian -9043- Spanish (Central

America)

-9010- Greek -9027- Bulgarian

-9012- Turkish -9029- Slovenian

The instruction manuals may not be available in all the listed languages.

Preface

Customer service

2010-9015-016

04-2015 5 / 82

1.2 Manufacturer's address

GEA Farm Technologies Canada Inc. / Division GEA Houle

4591 boul. St-Joseph

Drummondville, Qc, J2A 0C6

+1 819 477 - 7444

+1 819 477 - 5565

[email protected]

www.gea-farmtechnologies.com

1.3 Customer service

Dealer

If necessary, please contact your nearest dealer.

There is a comprehensive dealer Internet search function on our website at the

following address:

www.gea-farmtechnologies.com

European contact information:

GEA Farm Technologies GmbH

Siemensstraße 25-27

D-59199 Bönen

+49 (0) 2383 / 93-70

+49 (0) 2383 / 93-80

[email protected]

www.gea-farmtechnologies.com

US contact information:

GEA Farm Technologies, Inc.

1880 Country Farm Dr.

Naperville, IL 60563

+1 630 369 - 8100

+1 630 369 - 9875

[email protected]

www.gea-farmtechnologies.com

Preface

Declaration of conformity

2010-9015-016

04-2015

6 / 82

1.4 Declaration of conformity

Manufacturer: GEA Farm Technologies Canada Inc. / Division GEA Houle

4591 boul. St-Joseph

Drummondville, Qc, J2A 0C6

Product description: Lagoon Super Pump

Type of product: PTO pump

The named product is in conformity with the requirements of the following European directives:

2006/42/EC Machinery Directive

Conformity with the requirements of these directives is testified by complete adherence to the following

standards:

● Harmonized European standards

EN 809+A1

(2009-12)

EN 894-2+A1

(2008-12)

EN 953+A1

(2009-05)

EN ISO 4254-1

(2010-01)

ISO 4413

(1999-08)

EN ISO 12100-1

(2004-01)

EN ISO 12100-2

(2004-01)

EN ISO 14121-1

(2007-11)

ISO/TR 14121-2

(2008-02)

NF X 08-003-1

(2006-07)

Pumps and pump units for liquids - Common safety requirements

Safety of machinery - Ergonomics requirements for the design of displays and control actuators

Part 2: Displays

Safety of machinery - Guards

General requirements for the design and construction of fixed and movable guards

Agricultural Machinery - safety

Part 1: General requirements

Hydraulic fluid power

General rules relating to systems

Safety of machinery - Basic concepts, general principles for design

Part 1: Basic terminology, methodology

Safety of machinery - Basic concepts, general principles for design

Part 2: Technical principles

Safety of machinery - Risk assessment

Part 1: Principles

Safety of machinery - Risk assessment

Part 2: Practical guidance and examples of methods

Graphical symbols - Safety colours and visual safety signs

Part 1: Design principles

Person responsible for compiling the

relevant technical documents:

Josef Schröer

GEA Farm Technologies GmbH

Siemensstraße 25-27

D-59199 Bönen

'+49 (0) 2383 / 93-70

Drummondville, 01 April 2015

Yann Desrochers

(Head of Research and

Development)

The undersigned is acting by virtue of power of attorney from the management of:

GEA Farm Technologies Canada Inc. / Division GEA Houle, 4591 boul. St-Joseph, Drummondville, Qc, J2A 0C6

This declaration certifies compliance with the guidelines indicated, but does not establish any guarantee in the sense of paragraphs

443, 444 BGB.

This declaration of conformity becomes invalid if design changes are made which affect the technical data given in the instructions

and the correct use of the product, thereby significantly altering the machine!

Preface

GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty

2010-9015-016

04-2015 7 / 82

1.5 GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment

warranty

Important notice!

THIS GENERAL WARRANTY APPLIES TO ALL EQUIPMENT SOLD

UNDER THE GEA HOULE TRADEMARK.

1.5.1 Limited warranty

GEA Farm Technologies Canada Inc. / Division GEA Houle (hereinafter

referred to as ”the Company”) warrants to the original buyer and end user

(hereinafter referred to as the ”Purchaser”) that the parts of all equipment sold

under the Company trademark are free from defects in material or workmanship

for a period of twelve (12) months from the date of delivery of the equipment to

the Purchaser. This written warranty takes precedence over any other written

warranty included in previous versions of the Company's manuals. Any

equipment used for commercial usage, commercial lease on one or more farms

is warranted for a reduced period of thirty (30) days only.

Components from third-party manufacturers that are not built by the Company,

and which are accessory to the equipment sold under the Company trademark

(including, without limitation, the motors and tires), are subject to such

third-party manufacturers' specific warranty coverage.

THIS WARRANTY EXTENDS ONLY TO THE PURCHASER AND DOES NOT

APPLY IN THE EVENT THAT THE EQUIPMENT IS SOLD OR OTHERWISE

TRANSFERRED.

Preface

GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty

2010-9015-016

04-2015

8 / 82

1.5.2 Condition of the limited warranty

The Company, through its GEA authorized dealers only (hereinafter referred to

as ”Dealer”, reserves the right to either repair or replace all parts deemed

defective under the following conditions:

1. That the equipment is installed, operated and maintained in accordance with

the Company directives;

2. That the Purchaser uses the equipment in accordance with specific

instructions, under normal conditions, for the sole purpose for which the

equipment was designed;

3. That the Purchaser notifies in writing his Dealer or the Company (whichever

the case may be) of any defect of the equipment. In either case the

notification must be made within the twelve (12) months following the date

of the delivery to the Purchaser;

4. The Purchaser or the Dealer must keep the defective parts or equipment for

inspection by the Company and return such defective parts or equipment

prepaid to the Company, if requested;

5. That the Purchaser does not modify the equipment, nor attempts to repair

any equipment or parts without proper authorization from the Company;

6. Depending on the nature of the equipment involved and whether it is fixed

or transportable, the Company will repair or replace the defective parts of the

equipment free of charge where installed, or at the business place of the

Dealer or the Company, at its sole discretion.

1.5.3 Extent of limited warranty

This limited warranty DOES NOT cover:

● Defects caused by negligence of the Purchaser in the maintenance of the

equipment, improper use resulting from failure to adhere strictly to the

Company's manuals or non-compliance with prescribed maintenance

instructions provided by the Company (including, without limitation, lack of

lubrication of the equipment), as well as damages arising from

non-conforming installation of the equipment, or ambient temperature or

conditions of storage of the equipment that do not comply with the

Company's recommendations (including, without limitation, any damages

resulting from storage or operation of the equipment at a temperature equal

or below (5°C/41°F));

● Damages to equipment due to normal wear and tear or to external causes,

including issues of power or inadequate electrical conditions (including,

without limitation, inadequate tension (neutral/ground), abnormal

mechanical or environmental conditions (including, without limitation,

damages caused by fire, lightning, flood or other natural disaster), damages

caused by the use of sand litter or other abrasive or inadequate material

(including, without limitation, damages caused by solids in the manure, such

as stone, wood, iron, concrete, and strings), as well as damages caused by

ice or frozen manure blocking the evacuation line of the equipment or the

introduction of such solids in the equipment;

Preface

GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty

2010-9015-016

04-2015 9 / 82

● Freight and shipping associated with repair or replacement of equipment

under this limited warranty, as well as all costs relating to removal or

replacement of any equipment that is welded or affixed permanently to the

ground or a building (including, without limitation, labor costs, and costs

related to concrete or excavation);

● Claims arising from repairs or replacements made by the Purchaser without

the prior written consent of the Company. The Purchaser shall not remove

or alter any safety device, guard, or warning sign.

If the Purchaser fails to comply with any of its obligations referred to in this

paragraph, the Purchaser agrees to save the Company and the Dealer

harmless in respect of any liability or obligation incurred by the Company or the

Dealer resulting from such failure of the Purchaser.

Preface

GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty

2010-9015-016

04-2015

10 / 82

1.5.4 Warranty limitations and exclusion

NO WARRANTY, ORAL OR WRITTEN, EXPRESS OR IMPLIED, OTHER

THAN THE ABOVE WARRANTY IS PROVIDED IN RESPECT OF THE

EQUIPMENT SOLD.

Some states (or jurisdictions) do not allow the exclusion of implied warranties

so it is possible that this limitation may not apply.

THE COMPANY DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING THE

WARRANTIES OF MERCHANTABILITY, ADAPTABILITY OR OF

PERFORMANCE, PROVIDED THAT SUCH EXCLUSION OF LIABILITY

COMPLIES WITH THE LAWS HAVING APPLICABLE REGULATORY

JURISDICTION.

THE LIABILITY OF THE COMPANY AND ITS DEALERS UNDER THIS

WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT OF DEFECTIVE

PARTS UP TO THE CONTRACT VALUE FOR THE PURCHASED

EQUIPMENT. IN NO EVENT SHALL THE COMPANY BE LIABLE FOR ANY

SPECIAL, INDIRECT, CONSEQUENTIAL, INCIDENTAL, PUNITIVE OR

EXEMPLARY DAMAGES IN ANY KIND OR CHARACTER, INCLUDING

INDIRECT COSTS, LOSS OF PRODUCTION, LOSS OF REVENUES OR

PROFITS, AND OTHER DISBURSEMENTS WHICH MAY OCCUR.

Some states (or jurisdictions) do not allow the exclusion or limitation of

incidental or consequential damages and so it is possible that these limitations

or exclusions may not apply.

1.5.5 General statements

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY

ALSO HAVE OTHER RIGHTS THAT VARY BY JURISDICTION.

THE DEALER IS NOT AUTHORIZED TO MAKE ANY ADDITIONAL

REPRESENTATIONS OR PROMISES THAT DIFFER IN ANY WAY FROM

THE TERM OF THIS LIMITED WARRANTY, OR MODIFY THE PROVISIONS,

DURATION AND CONDITIONS OF THIS LIMITED WARRANTY. NO WAIVER

OR MODIFICATION OF THIS LIMITED WARRANTY IS VALID UNLESS

AGREED TO IN WRITING AND SIGNED BY THE AUTHORIZED

REPRESENTATIVES OF THE COMPANY.

IN THE EVENT OF ANY CONFLICT BETWEEN THE ENGLISH LANGUAGE

VERSION AND ANY OTHER TRANSLATED VERSION OF THIS LIMITED

WARRANTY (WITH THE EXCEPTION OF THE FRENCH LANGUAGE

VERSION) THE ENGLISH VERSION SHALL PREVAIL.

Inhaltsverzeichnis

Andere GEA Wasserpumpe Handbücher

GEA

GEA Hilge HYGIA CN Bedienungsanleitung

GEA

GEA ARIETE Technisches Datenblatt

GEA

GEA Hilge HYGIA H ADAPTA Bedienungsanleitung

GEA

GEA durietta I Bloc Bedienungsanleitung

GEA

GEA Hilge HYGIA K Bedienungsanleitung

GEA

GEA Hilge HYGIANA I Bloc Bedienungsanleitung

GEA

GEA VARIVENT Bedienungsanleitung

GEA

GEA Hilge TP 1020 Bedienungsanleitung

GEA

GEA Hilge NOVALOBE 60 Bedienungsanleitung

GEA

GEA CAJ1 Series Technisches Datenblatt

GEA

GEA Hilge HYGIA ADAPTA Bedienungsanleitung

GEA

GEA Hilge MAXA BLOC Betriebshandbuch

GEA

GEA Futuro Technisches Datenblatt

GEA

GEA HYGIANA I Adapta Bedienungsanleitung

GEA

GEA Hilge HYGIA K Bedienungsanleitung

GEA

GEA DURIETTA 0 Bedienungsanleitung

GEA

GEA Tilting 3-point hitch Super Pump Technisches Datenblatt

GEA

GEA CA8 Series Technisches Datenblatt

GEA

GEA NEMA/3-A Bedienungsanleitung

GEA

GEA SIPLA HT ADAPTA 12.1 Bedienungsanleitung

GEA

GEA Trailer Super Pump for 20-Foot Above Ground... Technisches Datenblatt

GEA

GEA Hilge CONTRA I ADAPTA Bedienungsanleitung

GEA

GEA Ariete NS3015P Bedienungsanleitung

GEA

GEA NOVALOBE 10 Bedienungsanleitung

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

Graco

Graco Husky 3300e Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung

STA-RITE

STA-RITE ST33APP Bedienungsanleitung