GECMA EXPLORER 15i Bedienungsanleitung

GECMA COMPONENTES GMBH WWW.GECMA.COM TEL. +49 2237 6996-0 FAX. -99

MANUAL EXPLORER REV 1.10 EN. OC 13.05.08 A.J. 1

Operating Manual

Panel PC

EXPLORER 15i

EXPLORER 18i

Doc: 60000206

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MANUAL EXPLORER REV 1.10 EN. OC 13.05.08 A.J. 2

Contents

ContentsContents

Contents................................

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............................................................

........................................................

............................ 2

Introduction

IntroductionIntroduction

Introduction ................................

................................................................

.......................................................

..............................................

....................... 2

Variants of the Explorer

Variants of the ExplorerVariants of the Explorer

Variants of the Explorer................................

................................................................

........................................

................

........ 2

Assembly

AssemblyAssembly

Assembly ................................

................................................................

...........................................................

......................................................

........................... 3

Notes

NotesNotes

Notes................................

................................................................

................................ 4

Softwareinstallation

SoftwareinstallationSoftwareinstallation

Softwareinstallation ................................

................................................................

.............................................

..........................

............. 4

Technical ata

Technical ataTechnical ata

Technical ata ................................

................................................................

...................................................

......................................

................... 6

Connection details

Connection detailsConnection details

Connection details................................

................................................................

..............................................

............................

.............. 7

Terminal Connections

Terminal ConnectionsTerminal Connections

Terminal Connections ................................

................................................................

.......................................

..............

....... 13

1313

Safety Instructions

Safety InstructionsSafety Instructions

Safety Instructions................................

................................................................

..............................................

............................

.............. 17

1717

General Instructions

General InstructionsGeneral Instructions

General Instructions ................................

................................................................

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....................

.......... 18

1818

Introduction

The Explorer 15i/18i is a display with an integrated PC for installation in hazardous areas.

It is equipped with intrinsically safe communication interfaces for connection of other components such

as keyboard, mouse or barcode scanner.

Some of the interfaces and the power supply input are increased safety and accessed via an Ex e

terminal enclosure.

When the Explorer 15i/18i is correctly mounted into a min. IP6X certificated housing (with a cut out of

417mm x 328,5mm resp. 16,43“x12,94“ for Explorer 15i or 476mm x 396mm resp. 18,75"x15,6“

Explorer 18i) installation in a zone 21 is permitted.

Variants of the Explorer

The Explorer is available in two different variants:

Explorer 15i

Explorer 15iExplorer 15i

Explorer 15i ( isplay size appr. 15”)

Explorer 18i

Explorer 18iExplorer 18i

Explorer 18i

( isplay size appr. 19”)

The following options are available:

Touch

TouchTouch

Touch (Touch screen)

G-

-Touch

TouchTouch

Touch (Glass Touch screen)

HBHB

HB (High Brightness)

BSBS

BS (Brightness sensor)

ACAC

AC (100-240V AC 50/60Hz, max. 120W)

C (20-30V C, max. 120W)

5V is

5V is5V is

5V is (5V is supply, e.g. to supply a BCS)

Additionally you can order interface options as below:

1x RS485 or RS422-Interface Ex e (instead the RS232 Ex e interface)

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MANUAL EXPLORER REV 1.10 EN. OC 13.05.08 A.J. 3

ssembly

To ensure the ingress protection IP66 / NEMA 4X for the Explorer 15i/18i-module it must be

correctly mounted in a min. IP66 / NEMA 4X certificated housing (with a cut out of 417mm x

328,5mm resp. 16,43“x12,94“ for Explorer 15i or 476mm x 396mm resp. 18,75"x15,6“ for

Explorer 18i).

The use of the device in Zone 21 are permitted, when the Explorer 15i/18i correct mounted in a min.

IP6X approved housing (with a cut out of 417mm x 328,5mm resp. 16,43“x12,94“ for Explorer 15i

or 476mm x 396mm resp. 18,75"x15,6“ for Explorer 18i).

The Explorer 15i/18i-module is inserted into the housing cut-out with its front side to the exterior and

fastened from the inside via a minimum of 18 mounting clips which are evenly distributed over the

external circumference (for Explorer 15i) or via a minimum of 24 mounting bolts which are evenly

distributed over the external circumference secured with nuts (for Explorer 18i) in such a way that the

module is flush and tight fitting to the housing.

The electrical connections can be seen in the wiring diagram #30100358 or #30100399 and the

Ex certificate.

We recommend to use CAT7 installationcable for the connection of the ethernetinterface X53. The

ethernetinterface of the Explorer should be connected to a switch or similar device. The

datacablepairs should be drilled together and connected as short as possible to the terminals inside

the Ex e connectionbox.

Follow the safety instructions at all times.

When the evice will be mounted to a FHP-Enclosure with coupling (MB) and STF please follow

listed instructions:

1. Fix the STF pipe stand or EBF elbow stand to the floor or wall. Ensure that the floor or wall is

strong enough to take the load of the FHP enclosure system.

2. Refer to drawing 10100251 in appendix for instructions on how to fit the MB coupling that

connects the enclosure to the STF or EBF stands.

3. Using the 4 screws provided fit the FH or FHP enclosure to the MB coupling.

An earth bonding lead is pre-installed in the enclosure and connected to the main bonding stud. The

other end of this earth lead is for connection to the M6 x 20 self tapping bolt inside the STFor EBF

stand that locks the MB coupling in place. See drawing 10100251 for details.

rawings of some variants are listed in the attachment.

All housing screws, nuts and fixing brackets must be tightened evenly.

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MANUAL EXPLORER REV 1.10 EN. OC 13.05.08 A.J. 4

Notes

Various drivers e.g. for the graphic card or I/O interfaces can be download at

http://de.kontron.com/products/computeronmodules/etx/etxpm.html for different operating systems.

The touch screen option requires the operating system has to support USB-devices.

rivers can be downloaded at http://210.64.17.162/web20/eg/drivers.htm for each of the different

operating systems.

The RS232, RS422, RS485 Ex e interfaces require the operating system to support USB-devices.

rivers can be download at http://www.ftdichip.com/ rivers/VCP.htm (FT232B device) for each of

the different operating systems. The RS485/422 is implemented by an internal conversion of the

RS232 -Interface.

epending on how the Explorer is installed the max. ambient temperature for the complete unit may

be reduced when mounted in an additional housing.

To minimize external thermal load we recommend a all day shadowing of the device/complete unit

at direct solar radiation.

Pay attention to heat dissipation when choosing housings and the location of the installation. The

typical/maximum power consumption are 75W/120W -> 260BTU/410BTU.

Extremely low ambient temperatures can affect the display and cause it to darken slightly.

The user is solely responsible for data storage security, backup and liability for any loss of data.

The exact type of delivered device (e.g. 100-240V AC or 24V C) you can indicate via the

nameplate and the Test Report.

To ensure correct function of integrated brightness regulator the contacts X45-1 and X45-2 must be

bridged. When used a external brightness regulator or brightness sensor they have to be connected

to X45-1 and X45-2 instead of the bridge.

X45-1 and X45-2 must be wired every time.

Software installation

The Explorer will be delivered without operating system.

Following described the installation process for a operating system (Win XP

Following described the installation process for a operating system (Win XPFollowing described the installation process for a operating system (Win XP

Following described the installation process for a operating system (Win XP as example). The

as example). The as example). The

as example). The

installation are realized via a USB

installation are realized via a USBinstallation are realized via a USB

installation are realized via a USB-

-C / V drive.

C / V drive.C / V drive.

C / V drive.

The USB-C / V drive must be connected to the USB interface X52 at the Ex e connection box. You

can use a USB-cable (cut and strip the cable) and connect it regarding the described terminal

connection.

The external USB-C / V drive must be powered externally.

The connection of a non intrinsically safe USB-C / V drive (or similar) to the intrinsically safe USB

interfaces X35 to X38 are not permitted.

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MANUAL EXPLORER REV 1.10 EN. OC 13.05.08 A.J. 5

When power on the Explorer you have to enter the BIOS by pressing “F2” during the booting

process.

You have put the “USB-C ROM” to the first boot priority in the menu “BOOT”. When you do not

see the correct name of your USB-C / V drive behind the “USB-C ROM:” (e.g „USB-C ROM:

Manufacturer abc123“) the device are not correct indicated. epend of the used USB-C / V drive

maybe helpful to connect the USB-cable not until starting the boot process or when you change the

setting „USB EHCI Host controller” (Enable/ isable) in the BIOS at “Advanced”, „I/O evice

Configuration“.

After saving the settings at the BIOS the Explorer will start from C / V (the Win XP installation C

must be in the drive). The standard installation process of Win XP can be done now.

After complete the Windows installation we recommend to install the necessary drivers. ownload

the drivers listed in the chapter “Notes” and put they to a C .

We recommend to install the drivers for the Chipset (INF-files), for the graphic card and for the

Ethernet in the listed order as minimum. Maybe restarts are necessary during the installation.

When the devices “Touch” or “RS232 Interface” (depend of the Explorer configuration) are detected

during the installation, install the driver with the drivers you downloaded previously (pay attentin

which device are detected!). epend of the operating system the “RS232 Interface” will be detected

two times. Then you have to install the driver two times.

You also can install the drivers later via the “Hardware manager”.

Additional you have to install the Touch software. Execute the file “Setup.exe” (from Touch driver

download). After installation you have to calibrate the Touch.

The installation are finished.

Notes for BIOS

Notes for BIOSNotes for BIOS

Notes for BIOS-

-settings:

settings:settings:

settings:

Ensure that you “ isable” the setting „USB EHCI Host controller” in the BIOS at “Advanced”, „I/O

evice Configuration“ for correct function with various USB-devices.

Maybe the touch will redetected again after changing this setting. Then you have to install the touch

driver again.

When you use CF-cards ensure that they operate in PIO-Transfer mode only and not in PIO/ MA-

Transfer mode. To check the setting select the used CF-card („Primary Master, Primary slave...“) in

the “Main”-menu at the BIOS. Set the “Type” to “User”. Now you can set the “Transfer Mode” to

“Fast PIO 2” for example.

After you changed the BIOS-version (e.g. BIOS update) you have to check specially the settings of

„USB EHCI Host controller” and the settings of the Transfer Mode when you use CF-cards.

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MANUAL EXPLORER REV 1.10 EN. OC 13.05.08 A.J. 6

Technical Data

The device can be ordered with different technical specifications:

Prozessor: Intel

Pentium

Prozessor 1.6GHz

Chipset: Intel 82855GM, 400MHz FSB

RAM: 256MB, 512MB, 1024MB

Cache: 1MB 2

Level

Video: Intel Extreme Graphics2 controller, up to 32MB UMA Video RAM

Resolution: Explorer 15i 1024x768, 16 Mio. colors

Explorer 18i, 1280x1024, 16 Mio. colors

Sound (optional): AC97 controller, line in/out, Mic

Ethernet: 10/100Base-T Intel

82562

Serial Ex i 2x 16550 compatibel (RX , TX , RTS, CTS)

Serial Ex e 1x 16550 compatibel (RX , TX )

RS485 Ex e: Half uplex 2-wire RS485, up to 115.2K, auto TX enable, R

Line

=120Ω

RS422 Ex e: 4-wire (default) or auto TX, up to 115.2K

USB: 4x USB Ex i, 1x USB Ex e

Harddisk: 40/60GB H up to 4x CF Cards (1GB, 2GB, 4GB, 8GB)

The manufacturer reserves the right to change technical data without notice in order to enhance the

performance and take advantage of technical advances.

Zone 1

Zone 1Zone 1

Zone 1

Zone 21

Zone 21Zone 21

Zone 21

International ignition protection: II 2G Ex e mb [ia] IIC T4 II 2 Ex t A21 IP6X T120°C

Operating temperature:

(10 to 90% rel. humidity, n. c.)

Ta: -20°C ... +50°C

(-4°F to 122°F)

Ta: -20°C ... +50°C

(-4°F to 122°F)

Certificate: IBExU 05 ATEX 1186 X IBExU 05 ATEX 1186 X

Housing material: Steel / Aluminum / Stainless Steel

Housing dimensions: refer to drawing

Weight : Explorer 15i appr. 20kg (appr. 44lb)

Explorer 18i appr. 25kg (appr. 55lb)

Ingress Protection Encl.: Front IP66 / NEMA 4X when mounted correctly.

Storage temperature: -20 °C - +60°C (-4°F to 140°F), 10 to 90% rel. humidity, n. cond

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MANUAL EXPLORER REV 1.10 EN. OC 13.05.08 A.J. 7

Connection details

Supply voltage in: X50

X50X50

X50, Terminal 1-2, Increased safety:

2 x (0,2-2,5)mm² / (24AWG-14AWG), single- and multi-strand

Um max. 250V / 1500A

Cable gland M16 for round cable,

Outer cable diameter 5,5...10mm (0,22“...0,39“)

Supply voltage out: X50

X50X50

X50, Terminal 3-4, Increased safety:

2 x (0,2-2,5)mm² / (24AWG-14AWG), single- and multi-strand

Cable gland M16 for round cable,

Outer cable diameter 5,5...10mm (0,22“...0,39“)

Serial Interface: X51

X51X51

X51, Terminal 1-4, Increased safety:

4 x (0,2-2,5)mm² / (24AWG-14AWG), single- and multi-strand

Um max. 250V / 1500A

Cable gland M12 for round cable,

Outer cable diameter 4...7mm (0,16“...0,28“)

Recommended max. cable length 15m (50ft) für RS232

Recommended max. cable length 1000m (3300ft) for RS485/422

Pay attention to the values listed in corresponding standards.

USB Interface: X52

X52X52

X52, Terminal 1-4, Increased safety:

4 x (0,2-2,5)mm² / (24AWG-14AWG), single- and multi-strand

Um max. 250V / 1500A

Cable gland M12 for round cable,

Outer cable diameter 4...7mm (0,16“...0,28“)

Recommended max. cable length 5m (16,4ft)

Pay attention to the values listed in corresponding standards.

Ethernet Interface: X53

X53X53

X53, Terminal 1-9, Increased safety:

9 x (0,2-2,5)mm² / (24AWG-14AWG), single- and multi-strand

Um max. 250V / 1500A

Cable gland M12 for round cable,

Outer cable diameter 4...7mm (0,16“...0,28“)

Recommended max. cable length 100m (330ft)

Pay attention to the values listed in corresponding standards.

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MANUAL EXPLORER REV 1.10 EN. OC 13.05.08 A.J. 8

Keyboard Interface: X33

X33X33

X33, Terminal 1-6, Intrinsically safe ia:

Mini IN 6pol Jack

Ui ≤ 5,5V

Ii ≤ not important

Pi ≤ not important

Li ≤ negligible

Ci ≤ negligible

Uo ≤ 5,5 V

Io ≤ 195mA

Po ≤ 560mW

Lo ≤ 0,7mH

Co ≤ 50uF

Recommended max. cable length 2m (6,5ft)

Pay attention to the values listed in corresponding standards.

Mouse Interface: X34

X34X34

X34, Terminal 1-6, Intrinsically safe ia:

Mini IN 6pol Jack

Ui ≤ 5,5V

Ii ≤ not important

Pi ≤ not important

Li ≤ negligible

Ci ≤ negligible

Uo ≤ 5,5 V

Io ≤ 71 mA

Po ≤ 195 mW

Lo ≤ 7mH

Co ≤ 50uF

Recommended max. cable length 2m (6,5ft)

Pay attention to the values listed in corresponding standards.

USB1i Interface: X35

X35X35

X35, Terminal 1-4, Intrinsically safe ia:

USB Type A Jack

Ui ≤ 5,5 V

Ii ≤ not important

Pi ≤ not importatnt

Li ≤ negligible

Ci ≤ negligible

Uo ≤ 5,5 V

Io ≤ 1,04 A

Po ≤ 2,64 W

Lo ≤ 40uH

Co ≤ 50uF

Recommended max. cable length 2m (6,5ft)

Pay attention to the values listed in corresponding standards.

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MANUAL EXPLORER REV 1.10 EN. OC 13.05.08 A.J. 9

USB2i Interface: X36

X36X36

X36, Terminal 1-4, Intrinsically safe ia:

USB Type A Jack

Ui ≤ 5,5 V

Ii ≤ not important

Pi ≤ not importatnt

Li ≤ negligible

Ci ≤ negligible

Uo ≤ 5,5 V

Io ≤ 1,04 A

Po ≤ 2,64 W

Lo ≤ 40uH

Co ≤ 50uF

Recommended max. cable length 2m (6,5ft)

Pay attention to the values listed in corresponding standards.

USB3i Interface: X37

X37X37

X37, Terminal 1-4, Intrinsically safe ia:

USB Type A Jack

Ui ≤ 5,5 V

Ii ≤ not important

Pi ≤ not importatnt

Li ≤ negligible

Ci ≤ negligible

Uo ≤ 5,5 V

Io ≤ 1,04 A

Po ≤ 2,64 W

Lo ≤ 40uH

Co ≤ 50uF

Recommended max. cable length 2m (6,5ft)

Pay attention to the values listed in corresponding standards.

USB4i Interface: X38

X38X38

X38, Terminal 1-4, Intrinsically safe ia:

USB Type A Jack

Ui ≤ 5,5 V

Ii ≤ not important

Pi ≤ not importatnt

Li ≤ negligible

Ci ≤ negligible

Uo ≤ 5,5 V

Io ≤ 1,04 A

Po ≤ 2,64 W

Lo ≤ 40uH

Co ≤ 50uF

Recommended max. cable length 2m (6,5ft)

Pay attention to the values listed in corresponding standards.

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MANUAL EXPLORER REV 1.10 EN. OC 13.05.08 A.J. 10

1010

COM1i Interface: X39

X39X39

X39, Terminal 1-9, Intrinsically safe ia:

SUB- 9pol. plug

Ui ≤ ±25 V

Ii ≤ not important

Pi ≤ not important

Li ≤ negligible

Ci ≤ negligible

Uo ≤ ±5,5 V

Io ≤ 24 mA

Po ≤ 32 mW

Lo ≤ 50 mH

Co ≤ 50 uF

Recommended max. cable length 15m (50ft)

Pay attention to the values listed in corresponding standards.

COM2i Interface: X40

X40X40

X40, Terminal 1-9, Intrinsically safe ia:

SUB- 9pol. plug

Ui ≤ ±25 V

Ii ≤ not important

Pi ≤ not important

Li ≤ negligible

Ci ≤ negligible

Uo ≤ ±5,5 V

Io ≤ 24 mA

Po ≤ 32 mW

Lo ≤ 50 mH

Co ≤ 50 uF

Recommended max. cable length 15m (50ft)

Pay attention to the values listed in corresponding standards.

Line out Interface: X42

X42X42

X42, Terminal 1-3, Intrinsically safe ia:

Stereo jack 3,5mm

Ui ≤ 5,5 V

Ii ≤ not important

Pi ≤ not important

Li ≤ negligible

Ci ≤ negligible

Uo ≤ 5,5 V

Io ≤ 618 mA

Po ≤ 852 mW

Lo ≤ 100uH

Co ≤ 50 uF

Recommended max. cable length 2m (6,5ft)

Pay attention to the values listed in corresponding standards.

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