Generac Portable Products 1652-0 Bedienungsanleitung

Owner's Manual

". | _,

Generator

Wheel kit

Engine oil

Locking 20 Amp plug

Locking 30 Amp plug

Owner's manual

Engine manual

If any parts are missing or damaged, call 1-800-270-1408.

SafetyRules.................................... 2-3

Assembly...................................... 4-5

Know Your Generator ............................. 6

Operation ..................................... 7-9

Product Specifications............................. 10

Maintenance.................................... I0

Storage........................................ I0

Notes ...................................... I 1-12

Troubleshooting ................................. 13

Schematic...................................... 14

Wiring Diagram ................................. 15

Replacement Parts............................. 16-19

Warranty ................................. Last Page

Questions? Help is just a moment away!

Call:Generac Generator Helpline - 1-800-270-1408 M-F 8-5 CT

Web: www.generac-portables.com or www.briggsandstratton.com

This isthe safety alert symbol. It isusedto alert you to potential personal injury hazards.

Obey all safety messagesthat follow this symbol to avoid possible injury or death.

EQUIPMENT

DESCRIPTION

This generator isan engine-driven, revolving field,

alternating current (AC) generator. It was designedto

supply electrical power for operating compatible electrical

lighting, appliances,tools and motor loads.

This manualcontains information for a generator that

operates 120 and/or 240Volt, single phase,60 Hz devices

that require up to 4,200 watts (4.2 kW) of power that pull

up to 35Amps at 120Volts or 17.5Amps at 240Votts

CAUTION! Do Not exceed the generator's

wattage/amperage capacity.Add up the rated watts of all

devices you are connecting to generator receptacles at one

time.This total should not be greater than 4,200 watts. See

"Don't Overload the Generator" on page 9.

The generator's revolving field is driven at about 3,600 rpm

by a single-cylinder engine.

Every effort hasbeen madeto ensure that informationin

this manualisaccurate and current However, Generac

reservesthe right to change,alter or otherwise improvethe

product and this document at anytime without prior

notice.

_AUTION! Do Not tamper with engine

governed speed.High operating speeds are

dangerousand increaserisk of personal injuryor

damageto equipment.The generator supplies

correct rated frequency and voltage only when

running at proper governed speed.Incorrect

frequency and/or voltage can damagesome

connected electrical loads.Operating at excessively

low speedsimposesa heavy load.When adequate

engine power isnot availableengine life may be

shortened.

The Emission Control System for this generator is

warranted for standards set by the Environmental

Protection Agency.For warranty informationrefer to the

engine owner's manual.

SAFETY RULES

This generator set was designed and manufactured for

specific applications. Do Not attempt to modify the unitor

use it for anyapplication it was not designedfor. If you have

anyquestions about your generator's application, askyour

dealer or consult the factory.

The manufacturer could not possibly anticipate every

circumstance that might involvea hazard.For that reason

warnings in the manualand warnings on tags or decals

affixed to the unit are not all-inclusive. If you intendto

handle,operate or service the unit by a procedure or

method not specifically recommended by the manufacturer,

first make sure that such a procedure or method will not

render this equipment unsafeor pose a threat to you and

others.

Read this manual carefully and become familiar

with your generator set. Know its applications, its

limitations and any hazards involved.

or other re

_ARNING! You must isolatethe generator

from the electric utility usingapproved transfer

equipment ifthis unit isused for backup power.

Failure to isolate the generator from the

power utility may result in injury or death to

electric utility workers and damage to the

generator due to a backfeed of electrical energy.

Whenever the unit isproviding backup power, the

electric utility must be notified.

_DANGER! Generator exhaust gases contain

DEADLY carbon monoxide gas. If breathed in

sumcient concentrations, carbon monoxide

can cause unconsciousness or death. Operate

this equipment outdoors where adequate ventilation

is available.

• The generator produces avery powerful voltage that can

cause serious injuryor death by electrocution. Never

touch bare wires or receptacles.Never permit a child or

any unqualified person to operate the generator.

•Never handle any kind of electrical cord or device while

standing in water, while barefoot or while hands or feet

are wet Death or serious injuryfrom electrocution may

result.

• Use a ground fault circuit interrupter (GFCI) in any damp

or highly conductive area (such as metal decking or steel

work).

• Never useworn, bare,frayed or otherwise damaged

electrical cords with the generator. Death, serious injury

and property damagefrom electrical shock may result

•Gasoline is highly FLAMMABLE and its vapors are

EXPLOSIVE. Never allow smoking, open flames,

sparks or heat in the vicinity while handling

gasoline. Avoid spilling gasolineon a hot engine.Comply

with all laws regulating storage and handlingof gasoline.

•Do Not overfitl the fuel tank.Always allow room for fuel

expansion.If tank is overfllled, fuel can overflow

onto a hot engine and cause a FIRE or an

EXPLOSION.

•Never store a generator with fuel in the tank where

gasolinevapors might reach an open flame,spark or pilot

light (ason a furnace, water heater,clothes dryer). FIRE

or an EXPLOSION may result.

• The unit requires an adequateflow of cooling air for its

continued proper operation. Never operate the unit

inside anyroom or enclosure where the free flow of

cooling air intoand out of the unit might be obstructed.

Allow at least2 feet of clearanceon all sidesof generator,

evenwhile operating unit outdoors, or you could damage

the unit

• Never start, or stop the unit with electrical loads

connected to receptacles with the connected devices

turned ON. Start the engine and let it stabilize before

connecting any electrical loads. Disconnect all electrical

loads before shutting down the generator.

•Do Not insert anyobject through cooling slots of the

engine.Youcould damagethe unit or injure yourself.

•Never operate the generator:

in rain; in any enclosed compartment; when connected

electrical devices overheat; if electrical output is lost; if

engine or generator sparks; if flame or smoke is observed

while unit is running; if unit vibrates excessively.

GROUNDING THE

G EN ERATO R

The National Electrical Code requires that the frame and

external electrically conductive parts of this generator be

properly connected to an approved earth ground. Local

electrical codes may also require proper grounding of the

unit. For that purpose, a GROUNDING WING NUT is

provided on the generator end (Figure I).

Wing Nut

Generally,connecting a No. 12AWG (American Wire

Gauge) stranded copper wire to the grounding wing nut

and to an earth-driven copper or brassgrounding rod

(electrode) provides adequateprotection againstelectrical

shock. Be careful to keep the grounding wire attached after

connecting the stranded copper wire. However, locat codes

may vary widely.Consult with a local electrician for

grounding requirements in your area.

Properly grounding the generator helps prevent electrical

shock ifa ground fault condition exists in the generator or

in connected electrical devices.Proper grounding also helps

dissipatestatic electricity, which often builds up in

ungrounded devices.

Yourgeneratorrequiressomeassemblyandisreadyfor

useafterit hasbeenproperlyservicedwiththe

recommendedoilandfuel.

If you have any problems with the assembly of your

generator, please call the generator helpline at

1-800-270-1408.

IMPORTANT: Any attempt to run the unit before it has

been serviced with the recommended oil wilt result in an

engine failure.

REMOVE G EN ERATOR

FROM CARTON

•Set the carton on a rigid flat surface with "This Side Up"

arrows pointing upward.

• Carefully open the top flaps of the shippingcarton.

• Cut clown corners at one end of carton from top to

bottom and laythat side of carton down flat.

• Removeall packing material, carton fillers, etc.

• Removethe generator from the shipping carton.

INSTALL WHEEL KIT

The wheel kit isdesignedto greatly improvethe portability

of your generator.

NOTE:Wheel kit isnot intendedfor over-the-road use.

You will need a socket wrench with I/2" or 13mm sockets

and a needle+nosepliers to installthis kit.

Refer to Figure 2 and install the wheel kit as follows:

• Placethe generator on a hard flat surface.

• Standat the engine end of the generator andgently tilt

the generator forward, high enough to placewooden

blocks beneath the cradle.This will allow you to add the

wheels.

• Slide the axle through the holes in the brackets provided

on the generator cradle.

• Slide a wheel and fiat washer on one end of the axle.

Make sure the air inflation valve isoutward. Insert the

retaining pin.

• Slide the axle through until wheel is tight againstbracket.

Axle Wheel

Washer

Lock Nut_

Support

Vibration Mount_

Capscrew /

Retaining Pin

30mm Capscrew_ Lock Nut

• Slidetheotherwheelandfiatwasherontheotherend

oftheaxle.Makesuretheairinflationvalveisoutward.

Inserttheretainingpinusingtheneedle-noseplier.

Removethewoodenblocks.

• Attachthevibrationmountstothesupportlegwith

30mmcapscrews,washersandlocknuts.

• Withthewheelson,youcannowtlftupthehandleend

andremovetheexistinghardwarefromtheleftunit

vibrationmountwitha13mmwrench.Usethesame

hardwaretoattachthesupportleg.

• Attachtheothersideofthesupportlegwitha20mm

capscrewandlocknut

• Checkeachfastenertoensureitissecureandthetires

areinflatedbetween15-40PSL

BEFORE STARTING THE

ENGINE

Add Oil

CAUTION! Any attempt to crank or start the engine

before it hasbeen properly filled with the recommended

oil may result in an engine failure.

To fill your engine with oil:

• Placegenerator on a levelsurface.

•Followthe oilgrade recommendations andoil fill

instructionsgiven inthe engine owner's manual.

NOTE= The generator's revolving field rides on a

prelubricated and sealedball bearing that requires no

additional lubricationfor the life of the bearing.

A WARNING! Do Not overfill the fuel tank.

Always allow room for fuel expansion.

• Use regular UNLEADED gasolinewith the generator

engine.Do Not use premium gasoline. Do Not mix oil

with gasoline.

• Clean area around fuel fill cap,remove cap.

• Slowly add unleaded regular gasolineto fuel tank. Be

careful not to overfill.Allow about 1.5"of tank spacefor

fuel expansion (Figure 3).

Fuel

N--NC22N.

• Install fuel cap and wipe up any spilled gasoline.

IMPORTANT: It is important to prevent gum deposits

from forming in essential fuel system parts, such asthe

carburetor, fuel filter, fuel hose or tank during storage.Also,

experience indicates that alcohol-blended fuels (called

gasohol, ethanol or methanol) can attract moisture, which

leads to separation and formation of acids during storage.

Acidic fuel can damage the fuel system of an engine while

in storage.

To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. See"Storage"

on page 10. Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

Add Gasoline

AARNING! Never fill fuel tank indoors. Never

fill fuel tank when engine is running or hot.Allow unit

to cool for two minutes before refueling. Do Not

light a cigarette or smoke when filling the fuel tank.

KNOWYOUR GENERATOR

Read this owner's manual and safety rules before operating your generator.

Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and

adjustments. Savethis manualfor future reference.

EngineSwitch

Oil Fill Cap Recoil Starter FuelTank

Circuit Breakers (AC)

120Volt AC, 30 Amp

Receptacle

Air Cleaner

120/240Volt AC,

20 Amp Receptacle SparkArrester Muffler

120Volt AC, 20 Amp

Duplex Receptacle

Grounding Wing Nut

120Volt AC, 20 Amp Duplex Receptacle -- May be

usedto supplyelectrical power for the operation of

120Volt AC, 20Amp, single phase,60 Hz electricallighting,

appliance,tool and motor loads.

120Volt AC, 30 Amp Locking Receptacle -- May be

used to supply electrical power for the operation of

120Volt AC, 30 Amp, single phase,60 Hz electrical lighting,

appliance,toot and motor loads.

120/240 Volt AC, 20 Amp Locking Receptacle -- May

be usedto supply electrical power for the operation of

120and/or 240Volt AC, 20 Amp, single phase,60 Hz

electrical lighting,appliance,tool and motor loads.

Air Cleaner -- Usesa dry type filter element and foam

pre-cleaner to limit the amount of dirt and dust sucked

into the engine.

Choke Lever -- Used when starting a cold engine.

Circuit Breakers (AC) -- Eachreceptacle is provided

with a "push to reset" circuit breaker to protect the

generator againstelectrical overload.

FuelTank -- Capacity of seven (7) U.S.gallons.

GroundingWing Nut -- Used for proper grounding of

unit.

Oil Fill Cap --Add oil to engine here.

Recoil starter -- Used to start the engine.

Engine Switch -- Setthis switch to "On" before using

recoil starter. Setswitch to "Off' to switch OFF engine.

Spark Arrester Muffler- Exhaust muffler lowers

engine noise and is equipped with a spark arrester screen.

OPERATING THE

GENERATOR

ACAUTION! Never start or stop unitwithelectrical loadsconnected AND with the connected

devicesturned ON.

Starting the Engine

Disconnect all electrical loadsfrom the generator. Follow

these start instructionsteps in numerical order:

I. Turn the fuel valveto the "On" position (Figure 4).

FuelValveisshown

in the "On" position

2. To start a cold engine,move the choke leverto the

"CLOSED" position.To restart a warm engine,leave

the choke lever inthe "OPEN" position (Figure 5).

Closed

3. Set the engine switch to the "ON" position (Figure6).

Engine Switch

4. Grasp starter grip and pull slowly untilyou feel some

resistance.Then pull cord out with rapid full arm

stroke. Let rope return slowly. Do Not let rope

"snap back" against starter.

5. If the choke lever hasbeen moved to the"CLOSED"

position to start the engine,gradually move it to the

"OPEN" position asthe enginewarms up.

NOTE= If engine still fails to start after 3 pulls,check for

proper oil level in crankcase.This unit isequipped with a

low oit device.See engine manual.

Refer to the engine owner's manual for complete

starting instructions.

Connecting Electrical Loads

•Let engine stabilize and warm upfor a few minutes after

starting.

• Plug in and turn on the desired 120 and/or 240 VottAC,

singlephase,60 Hz electrical loads.

•Do Not connect240Volt loadsto the 120Volt duplex

receptacles.

•Do Not connect 3-phase loadsto the generator.

•Do Not connect 50 Hz loads to the generator.

•DO NOT OVERLOADTHE GENERATOR. See

"Don't Overload the Generator" on page9.

Stopping the Engine

• Unplug all electrical loadsfrom generator panel

receptacles.Never start or stop engine with electrical

devicesplugged in and turned ON.

• Let engine run at no-load for several minutes to stabilize

the internaltemperatures of engine andgenerator.

• Move engine switch to "OFF" position.

• Move the fuel valve to the "OFF" position.

RECEPTACLES

120 Volt AC, 20 Amp, Duplex

Receptacle

Eachreceptacle (Figure 7) isprotected againstoverload by

a 20Amp push-to-reset circuit breaker.

Use each receptacle to operate 120Volt AC, single-phase,

60 Hz electrical loadsrequiring up to 2,400 watts (2.4 kW)

at 20Amps of current. Use cord sets that are rated for

125Volt AC loads at 20 Amps (or greater).

120 Volt AC, 30 Amp Locking

Receptacle

Use a NEMA L5-30 plug with this receptacle. Connect a

3+wire cord set rated for 125VoltsAC at 30Amps to the

plug (Figure 8).

3-Wire Cord Set NEMA L5-30

Neutral

120V

Hot

Ground (Green)

Usethis receptacle to operate 120VoltAC, 60 Hz, single

phaseloadsrequiring up to 3,600 watts (3.6 kW) of power

at 30Amps.The outlet isprotected by a 30Amp

push-to-reset circuit breaker.

120/240 Volt AC, 20 Amp Locking

Receptacle

Use a NEMA LI4-20 plug with this receptacle. Connect a

4-wire cord set rated for 250Volts at 20 Amps (or greater)

(Figure 9).You can usethe same4-wire cord ifyou plan to

run a 120Vott load.

4-Wire Cord Set

' (Neutral)

Y (Hot) X (Hot)

NEMA L14-20 Ground (Green)

This receptacle powers 120/240Volt AC, 60 Hz, single

phaseloads requiring up to 2,400 watts of power at

20 Amps for 120Volts; 4,200 watts of power (4.2 kW) at

17.5Amps for 240 Volts.The outlet isprotected by a

20 Amp push-to-reset circuit breaker.

_CAUTION! Although this outlet israted for

240 Volt 20 Amp (up to 4,800 watts), the generator

isonly rated for 4,200 watts. Powering loads that

exceed the wattage/amperage capacity of the

generator can damageit or causeserious injuries.

240 Volt loads powered through this outlet should

not exceed 17.5Amps of current draw.

I:I

DON'T OVERLOAD YOU R

GENERATOR

Capacity

You must make sure your generator cansupply enough

rated (running) and surge (starting) watts for the itemsyou

wilt power at the same time. Follow these simple steps:

I. Select the items you will power at the same time.

2. Total the rated (running) watts of these items.Thisis

the amount of power your generator must produce to

keep your items running.SeeFigure IO.

3. Estimate how many surge (starting) watts you will

need.Surge wattage isthe short burst of power

needed to start electric motor-driven tools or

appliancessuch asa circular saw or refrigerator.

Becausenot all motors start at the same time, total

surge watts can be estimated by adding only the

item(s) with the highest additional surge watts to the

total rated watts from step 2.

Example:

Tool or Appliance

Window Air

Conditioner

Refrigerator

Deep Freezer

Television

Light (75 Watts)

Rated (Running)

Watts

1200

8OO

500

3075 Total

Running Watts

Total Rated (Running)Watts = 3075

Highest Additional SurgeWatts = 1800

Total Generator Output Required = 4875

Additional Surge

(Starting) Watts

1800

1600

500

1800 Highest

SurgeWatts

Power Management

To prolong the life of your generator and attached devices,

it isimportant to take care when addingelectrical loads to

your generator.There should be nothing connected to the

generator outlets before starting it'sengine.The correct

and safeway to managegenerator power isto sequentially

add loads asfollows:

I. With nothingconnected to the generator, start the

engine asdescribed in this manual.

2. Plugin and turn on the first load,preferably the largest

load you have.

3. Permit the generator output to stabilize (engine runs

smoothly and attached device operates properly.

4. Plug in and turn on the next load.

5. Again,permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load.

Never add more loadsthan the generator capacity.Take

specialcare to consider surgeloads ingenerator capacity,

asdescribed above.

Tool or Appliance

Essentials

LightBulb - 75 watt

Deep Freezer

SumpPump

Refrigerator/Freezer - 18Cu. Ft.

Water Well Pump- I/3 HP

Heating/Cooling

Window AC - 10,000BTU

Window Fan

FurnaceFanBlower - I/2 HP

Kitchen

Microwave Oven - 1000Watt

Coffee Maker

Electric Stove - SingleElement

Hot Plate

Family Room

DVD/CD Player

VCR

Stereo Receiver

Color Television - 27"

Personal Computer w/I 7" monitor

Other

Security System

AM/FM Clock Radio

GarageDoor Opener - I/2 HP

Electric Water Heater - 40 Gallon

DIY/Job Site

Quartz Halogen Work Light

Airless Sprayer - I/3 HP

Reciprocating Saw

Electric Drill - I/2 HP

Circular Saw- 7 I/4"

Miter Saw- I0"

Table Planer - 6"

Table Saw/RadialArm Saw- I0"

Air Compressor - I-I/2 HP

Rated*

(Running)

Watts

500

8O0

1000

12O0

3OO

8O0

1000

1500

25O0

Additional

Surge

(Starting)

Watts

500

1200

1600

20O0

1800

6O0

1300

100

450

5o0

8o0

18o

3O0

480 520

40O0

1000

600 1200

960 960

1000 1000

1500 1500

1800 1800

2000 2000

2500 2500

*Wattages listed are approximate only. Check toot or

appliance for actual wattage.

SPECIFICATIONS

MaximumSurgeWatts ................. 5,250 watts

Continuous Wattage Capacity ........... 4,200 watts

Power Factor .............................. 1.0

Rated Maximum Continuous AC Load Current:

At 120Volts ......................... 35 Amps

At 240 Volts ....................... 17.5Amps

Phase................................. I-phase

Rated Frequency ....................... 60 Hertz

FuelTank Capacity................... 7 U.S.gallons

ShippingWeight ......................... 175 Ibs.

GENERAL MAINTENANCE

RECOMMENDATIONS

The Owner/Operator is responsible for making sure that

all periodic maintenance tasks are completed on a timely

basis;that all discrepancies are corrected; and that the unit

is kept clean and properly stored. Never operate a

damaged or defective generator.

Engine Maintenance

Seeengine owner's manualfor instructions.

AAUTION! Avoid prolonged or repeated skin

contact with used motor oil. Used motor oil has

been shown to cause skin cancer in certain

laboratory animals.Thoroughly wash exposed areas

with soapand water.

KEEPOUT OF REACH OF CHILDREN. DON'T

POLLUTE.CONSERVERESOURCES.RETURN

USED OILTO COLLECTION CENTERS.

Generator Maintenance

Generator maintenanceconsists of keeping the unit clean

and dry. Operate and store the unit in a clean dry

environment where it will not be exposed to excessive

dust, dirt, moisture or anycorrosive vapors.Cooling air

slots in the generator must not become clogged with

snow, leavesor anyother foreign material.

NOTE: Do Not usea garden hose to cleangenerator.

Water canenter engine fuel system and cause problems. In

addition, if water enters generator through cooling air

slots, some of the water will be retained in voids and

cracks of the rotor and stator winding insulation.Water

and dirt buildup on the generator internal windings will

eventually decrease the insulation resistance of these

windings.

To Clean the Generator

• Use a damp cloth to wipe exterior surfaces clean.

• A soft bristle brush may be used to loosen caked on dirt

or oil.

• A vacuum cleaner may be used to pick up loose dirt and

debris.

• Low pressure air (not to exceed 25 psi) may be used to

blow awaydirt. Inspect cooling air slots and opening on

generator.These openings must be kept clean and

unobstructed.

STO RAG E

The generator should be started at least once every seven

claysand allowed to run at least 30 minutes. If this cannot

be done and you must store the unit for more than

30 days,use the following guidelines to prepare it for

storage.

Generator Storage

• Clean the generator asoutlined in "To Clean the

Generator"

• Check that cooling air slots and openingson generator

are open and unobstructed.

ACAUTION! Storage covers can be flammable.

Do Not place a storage cover over ahot

generator. Let the unit coot for a sufficient time

before placingthe cover on the unit.

Engine Storage

Seeengine owner's manualfor instructions.

Other Storage Tips

•Do Not store gasoline from one season to another.

• Replace fuel container if it starts to rust. Rust andlor dirt

in fuel can cause problems if it's used with this unit.

• Store in clean and dry area.

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