Generac Power Systems 15 kW EcoGen Merkblatt

Installation Guidelines

60 Hz Air-Cooled Generators

15kW EcoGen™

SAVE THIS MANUAL FOR FUTURE REFERENCE

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WWW.GENERAC.COM

1-888-GENERAC

(888-436-3722)

(000209b)

WARNING

Loss of life. This product is not intended to

be used in a critical life support application.

Failure to adhere to this warning could result

in death or serious injury.

ii Installation Guidelines For 60 Hz EcoGen™ Generators

Use this page to record important information about this generator.

Record the information found on the unit data label on this

page. For the location of the unit data label, see owner’s

manual. The unit has a label plate affixed to the inside

partition, to the left of the control panel console.

Always supply the complete model and serial numbers of the

unit when contacting an Independent Authorized Service

Dealer (IASD) about parts and service.

Operation and Maintenance: Correct maintenance and

care of the unit ensures a minimum number of problems, and

keeps operating expenses at a minimum. It is the operator’s

responsibility to perform all safety inspections, to verify all

maintenance for safe operation is performed promptly, and

to have the equipment inspected periodically by an IASD.

Normal maintenance, service, and replacement of parts are

the responsibility of the owner/operator and are not consid-

ered defects in materials or workmanship within the terms of

the warranty. Individual operating habits and usage may con-

tribute to the need for additional maintenance or service.

When the generator requires servicing or repairs, Generac

recommends contacting an IASD for assistance. Authorized

service technicians are factory-trained and are capable of

handling all service needs. To locate the nearest IASD,

please visit the dealer locator at:

www.generac.com/Dealer-Locator.

Model:

Serial:

Production Date:

Volts:

LPV Amps:

NG Amps:

Hz:

Phase:

Controller P/N:

STA MAC ID:

SSID:

(000393a)

WARNING

CANCER AND REPRODUCTIVE HARM

www.P65Warnings.ca.gov.

Installation Guidelines For 60 Hz EcoGen™ Generators iii

Section 1: Safety Rules & General

Information

Introduction ..................................................................1

Read This Manual Thoroughly ....................................1

Safety Rules .................................................................1

How to Obtain Service .................................................2

General Hazards ...........................................................2

Exhaust Hazards ..........................................................3

Electrical Hazards ........................................................3

Fire Hazards .................................................................3

Explosion Hazards .......................................................4

Battery Hazards ............................................................4

General Rules ...............................................................5

Before You Begin ........................................................5

NEC Requirements .....................................................5

Standards Index ..........................................................6

Section 2: Unpacking and Inspection

General ..........................................................................7

Required Tools .............................................................7

Unpacking .....................................................................7

Opening the Lid ...........................................................8

Enclosure Panel Removal ...........................................8

Remove Front Access Panel .......................................8

Intake Side Panel Removal .........................................9

Customer Connections and Loose Parts ...................9

Rear Connections ........................................................9

Generator Main Line Circuit Breaker .......................10

Parts Shipped Loose .................................................10

Auxiliary Shutdown Switch .......................................11

Section 3: Site Selection and Preparation

Site Selection .............................................................13

Carbon Monoxide .......................................................13

Carbon Monoxide Detectors ......................................13

Potential CO Entry Points ..........................................14

Protect the Structure .................................................14

Distance Requirements .............................................15

Fire Codes, Standards, and Guidelines ....................16

Generator Maintenance .............................................16

Fresh Air for Ventilation and Cooling ......................16

Water Ingress Avoidance ..........................................16

Proximity to Utilities ..................................................16

Verify Wi-Fi Range ....................................................16

Transportation Recommendations ..........................17

Suitable Mounting Surface ........................................17

Placement on Roofs, Platforms, and Other

Supporting Structures ...............................................17

Section 4: Generator Placement

Generator Placement .................................................19

Fascia Installation (If Applicable) .............................19

Base Plug Installation (If Applicable) .......................20

Section 5: Fuel Conversion / Gas

Connections

Fuel Requirements and Recommendations ............21

BTU Content ..............................................................21

Fuel Pressure ............................................................21

Fuel Conversion .........................................................21

Fuel Consumption .....................................................22

Fuel Line Sizing ..........................................................22

Natural Gas Pipe Sizing ............................................23

LP Gas Pipe Sizing ...................................................23

Installing and Connecting Fuel Lines ......................24

Fuel Shutoff Valve .....................................................24

Flexible Fuel Line ......................................................24

Sediment Trap ...........................................................24

Checking Fuel Line Connections .............................25

Checking Fuel Pressure ............................................25

Performing Fuel System Leak Test ...........................25

Section 6: Electrical Connections

Generator Connections .............................................29

Control Wiring ............................................................30

Main AC Wiring ..........................................................31

Service Entrance Decals ...........................................31

Common Alarm Relay (Option) .................................31

Battery Requirements ................................................32

Battery Installation .....................................................32

Connecting Battery ....................................................32

Battery Disposal .........................................................33

Table of Contents

iv Installation Guidelines For 60 Hz EcoGen™ Generators

Section 7: Control Panel Startup/Testing

Control Panel Interface ............................................. 35

Using the AUTO/MANUAL/OFF Buttons .................. 35

Generator Setup ........................................................ 35

Activation .................................................................. 35

Cold Smart Start ....................................................... 37

Setting The Exercise Timer ....................................... 37

Before Initial Startup ................................................. 37

Install Wizard ............................................................ 37

Interconnect System Self Test Feature ..................... 37

Before starting, complete the following: .................... 38

Checking Manual Transfer Switch Operation ......... 41

Electrical Checks ....................................................... 41

Off-Grid Mode DISABLED ........................................ 41

Off-Grid Mode ENABLED ......................................... 41

Generator Tests Under Load .................................... 42

Off-Grid Mode DISABLED ........................................ 42

Off-Grid Mode ENABLED ......................................... 42

Checking Automatic Operation ................................ 43

Off-Grid Mode DISABLED ........................................ 43

Off-Grid Mode ENABLED ......................................... 43

Installation Summary ................................................ 43

Shutting Generator Down While Under Load

or During a Utility Outage ......................................... 43

Section 8: Troubleshooting

Generator Troubleshooting ...................................... 45

Section 9: Quick Reference Guide

System Diagnosis ...................................................... 47

Section 10: Accessories

Section 11: Diagrams

Installation Drawing (10000037315 rev A—1 of 2) ... 51

Installation Drawing (10000037315 rev B—2 of 2) ... 52

Off-Grid Mode Application Schematic ..................... 53

Oil Make Up System Schematic ............................... 54

Safety Rules & General Information

Installation Guidelines For 60 Hz EcoGen™ Generators 1

Section 1: Safety Rules & General Information

Introduction

Thank you for purchasing this compact, high perfor-

mance, air-cooled, engine-driven generator. In off-grid

applications as part of an alternative energy system, the

generator starts when the inverter or battery charger

detects the normal power source voltage has dropped

below a preset level. The generator powers the inverter

and, once battery voltage rises to an acceptable level,

the generator shuts down. Another off-grid application

may be for use in remote locations where the generator

powers a water pump for a village, campground, or live-

stock.

This unit is factory installed in an all-weather, metal

enclosure intended exclusively for outdoor installation.

This generator will operate using either vapor withdrawn

liquid propane (LP) or natural gas (NG).

NOTE: When sized correctly, this generator is suitable

for supplying typical residential loads such as induction

motors (sump pumps, refrigerators, air conditioners, fur-

naces, etc.), electronic components (computer, monitor,

TV, etc.), lighting loads, and microwaves. This unit is also

equipped with a Wi-Fi®module, which allows the genera-

tor owner to monitor generator status from anywhere

they have Internet access.

NOTE: Wi-Fi®is a registered trademark of Wi-Fi Alli-

ance®.

The information in this manual is accurate based on

products produced at the time of publication. The manu-

facturer reserves the right to make technical updates,

corrections, and product revisions at any time without

notice.

Read This Manual Thoroughly

If any section of this manual is not understood, contact

the nearest Independent Authorized Service Dealer

(IASD) or Generac Customer Service at 1-888-436-3722

(1-888-GENERAC), or visit www.generac.com for start-

ing, operating, and servicing procedures. The owner is

responsible for correct maintenance and safe use of the

unit.

This manual must be used in conjunction with all other

supporting product documentation supplied with the

product.

SAVE THESE INSTRUCTIONS for future reference. This

manual contains important instructions that must be fol-

lowed during placement, operation, and maintenance of

the unit and its components. Always supply this manual

to any individual that will use this unit, and instruct them

on how to correctly start, operate, and stop the unit in

case of emergency.

Safety Rules

The manufacturer cannot anticipate every possible cir-

cumstance that might involve a hazard. The alerts in this

manual, and on tags and decals affixed to the unit, are

not all inclusive. If using a procedure, work method, or

operating technique that the manufacturer does not spe-

cifically recommend, verify that it is safe for others and

does not render the equipment unsafe.

Throughout this publication, and on tags and decals

affixed to the unit, DANGER, WARNING, CAUTION, and

NOTE blocks are used to alert personnel to special

instructions about a particular operation that may be haz-

ardous if performed incorrectly or carelessly. Observe

them carefully. Alert definitions are as follows:

NOTE: Notes contain additional information important to

a procedure and will be found within the regular text of

this manual.

These safety alerts cannot eliminate the hazards that

they indicate. Common sense and strict compliance with

the special instructions while performing the action or

service are essential to preventing accidents.

(000100a)

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

WARNING

(000001)

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Safety Rules & General Information

2Installation Guidelines For 60 Hz EcoGen™ Generators

How to Obtain Service

When the unit requires servicing or repairs, contact Gen-

erac Customer Service at 1-888-GENERAC (1-888-436-

3722) or visit www.generac.com for assistance.

When contacting Generac Customer Service about parts

and service, always supply the complete model and

serial number of the unit as given on its data decal

located on the unit. Record the model and serial numbers

in the spaces provided on the front cover of this manual.

General Hazards

(000190)

DANGER

Loss of life. Property damage. Installation must

always comply with applicable codes, standards, laws

and regulations. Failure to do so will result in death

or serious injury.

(000191)

DANGER

Automatic start-up. Disconnect utility power and

render unit inoperable before working on unit.

Failure to do so will result in death or serious injury.

(000187)

WARNING

Electrocution. Potentially lethal voltages are generated

by this equipment. Render the equipment safe before

attempting repairs or maintenance. Failure to do so

could result in death or serious injury.

(000209b)

WARNING

Loss of life. This product is not intended to

be used in a critical life support application.

Failure to adhere to this warning could result

in death or serious injury.

(000130)

Accidental Start-up. Disconnect the negative battery

cable, then the positive battery cable when working

on unit. Failure to do so could result in death

or serious injury.

WARNING

(000182a)

WARNING

Equipment damage. Only qualified service personnel may

install, operate, and maintain this equipment. Failure to

follow proper installation requirements could result in death,

serious injury, and equipment or property damage.

(000247a)

Equipment damage. This unit is not intended for use as a prime

power source. It is intended for use as an intermediate power

supply in the event of temporary power outage only. Doing so

could result in death, serious injury, and equipment damage.

WARNING

(000155a)

WARNING

Electric shock. Only a trained and licensed electrician

should perform wiring and connections to unit. Failure to

follow proper installation requirements could result in death,

serious injury, and equipment or property damage.

(000115)

Moving Parts. Do not wear jewelry when

starting or operating this product. Wearing

jewelry while starting or operating this product

could result in death or serious injury.

WARNING

(000111)

WARNING

Moving Parts. Keep clothing, hair, and

appendages away from moving parts. Failure

to do so could result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operating machine, do not

touch hot surfaces. Keep machine away from

combustibles during use. Hot surfaces could

result in severe burns or fire.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

Risk of injury. Do not operate or service this machine

if not fully alert. Fatigue can impair the ability to

operate or service this equipment and could result in

death or serious injury. (000215a)

WARNING

(000228)

Environmental Hazard. Always recycle batteries at an

official recycling center in accordance with all local

laws and regulations. Failure to do so could result in

environmental damage, death, or serious injury.

Safety Rules & General Information

Installation Guidelines For 60 Hz EcoGen™ Generators 3

•Inspect the generator regularly, and contact the

nearest IASD for parts needing repair or replace-

ment.

Exhaust Hazards

•The generator must be installed and operated out-

doors only.

Electrical Hazards

Fire Hazards

(000216)

WARNING

Injury and equipment damage. Do not use generator

as a step. Doing so could result in falling, damaged

parts, unsafe equipment operation, and could result

in death or serious injury.

(000103)

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous

gas. Carbon monoxide, if not avoided, will

result in death or serious injury.

DANGER

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

WARNING

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

(000144)

DANGER

Electrocution. Contact with bare wires,

terminals, and connections while generator

is running will result in death or serious injury.

(000150)

Electrocution. Never connect this unit to the electrical

system of any building unless a licensed electrician

has installed an approved transfer switch. Failure to

do so will result in death or serious injury.

DANGER

(000237)

DANGER

Electrical backfeed. Use only approved switchgear to

isolate generator from the normal power source.

Failure to do so will result in death, serious injury,

and equipment damage.

(000152)

DANGER

Electrocution. Verify electrical system is

properly grounded before applying power.

Failure to do so will result in death or serious

injury.

(000188)

DANGER

Electrocution. Do not wear jewelry while

working on this equipment. Doing so will

result in death or serious injury.

(000104)

DANGER

Electrocution. Water contact with a power

source, if not avoided, will result in death

or serious injury.

(000145)

DANGER

Electrocution. In the event of electrical accident,

immediately shut power OFF. Use non-conductive

implements to free victim from live conductor. Apply

first aid and get medical help. Failure to do so will

result in death or serious injury.

WARNING

(000281)

Fire risk. Fuel and vapors are extremely

flammable. Do not operate indoors. Doing

so could result in death, serious injury, or

property or equipment damage.

WARNING

(000217)

Fire hazard. Do not obstruct cooling and ventilating

airflow around the generator. Inadequate ventilation

could result in fire hazard, possible equipment

damage, death or serious injury.

Safety Rules & General Information

4Installation Guidelines For 60 Hz EcoGen™ Generators

Comply with regulations the Occupational Safety and

Health Administration (OSHA) has established, or with

equivalent standards. Also, verify that the unit is applied,

used, and maintained in accordance with the manufac-

turer's instructions and recommendations. Do nothing

that might alter safe application/usage and render the

unit in noncompliance with the aforementioned codes,

standards, laws, and regulations.

Explosion Hazards

Battery Hazards

WARNING

(000218)

Fire and explosion. Installation must comply with all

local, state, and national electrical building codes.

Noncompliance could result in unsafe operation,

equipment damage, death, or serious injury.

WARNING

(000219)

Fire hazard. Use only fully-charged fire extinguishers

rated “ABC” by the NFPA. Discharged or improperly

rated fire extinguishers will not extinguish electrical

fires in automatic standby generators.

WARNING

Electrocution. Refer to local codes and standards for

safety equipment required when working with a live

electrical system. Failure to use required safety

equipment could result in death or serious injury.

(000257)

(000147)

WARNING

Risk of Fire. Unit must be positioned in a

manner that prevents combustible material

accumulation underneath. Failure to do so

could result in death or serious injury.

(000192)

DANGER

Explosion and fire. Fuel and vapors are extremely

flammable and explosive. No leakage of fuel is

permitted. Keep fire and spark away. Failure to do

so will result in death or serious injury.

(000151a)

DANGER

Explosion and fire. Connection of fuel source must be

completed by a qualified professional technician or contractor.

Incorrect installation of this unit will result in death, serious

injury, and property and equipment damage.

(000174)

DANGER

Risk of fire. Allow fuel spills to completely dry

before starting engine. Failure to do so will

result in death or serious injury.

(000110)

WARNING

Risk of Fire. Hot surfaces could ignite

combustibles, resulting in fire. Fire could

result in death or serious injury.

(000188)

DANGER

Electrocution. Do not wear jewelry while

working on this equipment. Doing so will

result in death or serious injury.

(000162)

Explosion. Do not dispose of batteries in a fire.

Batteries are explosive. Electrolyte solution can cause

burns and blindness. If electrolyte contacts skin or eyes,

flush with water and seek immediate medical attention.

WARNING

(000137a)

WARNING

Explosion. Batteries emit explosive gases while

charging. Keep fire and spark away. Wear protective

gear when working with batteries. Failure to do so

could result in death or serious injury.

(000164)

WARNING

Electrical shock. Disconnect battery ground

terminal before working on battery or battery

wires. Failure to do so could result in death

or serious injury.

(000138a)

WARNING

Risk of burns. Batteries contain sulfuric acid and can

cause severe chemical burns. Wear protective gear

when working with batteries. Failure to do so could

result in death or serious injury.

Safety Rules & General Information

Installation Guidelines For 60 Hz EcoGen™ Generators 5

Always recycle batteries in accordance with local laws

and regulations. Contact your local solid waste collection

site or recycling facility to obtain information on local

recycling processes. For more information on battery

recycling, visit the Battery Council International website

at: http://batterycouncil.org.

General Rules

•Follow all safety precautions in the owner’s man-

ual, installation guidelines manual, and other docu-

ments included with the equipment.

•Never energize a new system without opening all

disconnects and breakers.

•Always consult local code for additional require-

ments for where unit is being installed.

•Incorrect installation can result in personal injury

and damage to the unit. It may also result in the

warranty being suspended or voided. All instruc-

tions listed below must be followed including loca-

tion clearances and pipe sizes.

Before You Begin

•Contact local inspector or city hall to be aware of all

federal, state, and local codes which could impact

installation. Secure all required permits before

installing.

•Fully comply with all relevant NEC, NFPA, and

OSHA standards, as well as all federal, state, and

local building and electric codes. This unit must be

installed in accordance with current NFPA 37 and

NFPA 70 standards, and any other federal, state,

and local codes for minimum distances from other

structures.

•Verify capacity of NG meter or LP tank in regards

to providing sufficient fuel for both the unit and

other household and operating appliances.

NEC Requirements

Local code enforcement may require Arc Fault Circuit

Interrupters (AFCIs) to be incorporated into the transfer

switch distribution panel. The transfer switch provided

with this generator has a distribution panel which will

accept AFCIs (pre-wired transfer switches only).

Siemens Part No. Q115AF - 15A or Q120AF - 20A can

be obtained from a local electrical wholesaler and will

simply replace any of the single pole circuit breakers sup-

plied in the pre-wired transfer switch distribution panel.

(000163a)

Risk of burn. Do not open or mutilate batteries.

Batteries contain electrolyte solution which can cause

burns and blindness. If electrolyte contacts skin or

eyes, flush with water and seek immediate medical

attention.

WARNING

(000228)

Environmental Hazard. Always recycle batteries at an

official recycling center in accordance with all local

laws and regulations. Failure to do so could result in

environmental damage, death, or serious injury.

(000190)

DANGER

Loss of life. Property damage. Installation must

always comply with applicable codes, standards, laws

and regulations. Failure to do so will result in death

or serious injury.

(000237)

DANGER

Electrical backfeed. Use only approved switchgear to

isolate generator from the normal power source.

Failure to do so will result in death, serious injury,

and equipment damage.

(000182a)

WARNING

Equipment damage. Only qualified service personnel may

install, operate, and maintain this equipment. Failure to

follow proper installation requirements could result in death,

serious injury, and equipment or property damage.

WARNING

Electrocution. Refer to local codes and standards for

safety equipment required when working with a live

electrical system. Failure to use required safety

equipment could result in death or serious injury.

(000257)

(000100a)

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

WARNING

Safety Rules & General Information

6Installation Guidelines For 60 Hz EcoGen™ Generators

Standards Index

Strictly comply with all applicable national, state, and

local laws, as well as codes or regulations pertaining to

the installation of this engine-generator power system.

Use the most current version of applicable codes or stan-

dards relevant to the local jurisdiction, generator used,

and installation site.

NOTE: Not all codes apply to all products and this list is

not all-inclusive. In the absence of pertinent local laws

and standards, the following publications may be used as

a guide (these apply to localities which recognize NFPA

and ICC).

1. National Fire Protection Association (NFPA) 70:

The NATIONAL ELECTRIC CODE (NEC) *

2. NFPA 10: Standard for Portable Fire Extinguishers

3. NFPA 30: Flammable and Combustible Liquids

Code *

4. NFPA 37: Standard for Stationary Combustion

Engines and Gas Turbines *

5. NFPA 54: National Fuel Gas Code *

6. NFPA 58: Standard for Storage and Handling Of

Liquefied Petroleum Gases *

7. NFPA 68: Standard On Explosion Protection By

Deflagration Venting *

8. NFPA 70E: Standard For Electrical Safety In The

Workplace *

9. NFPA 110: Standard for Emergency and Standby

Power Systems *

10. NFPA 211: Standard for Chimneys, Fireplaces,

Vents, and Solid Fuel Burning Appliances *

11. NFPA 220: Standard on Types of Building

Construction *

12. NFPA 5000: Building Code *

13. International Building Code **

14. Agricultural Wiring Handbook ***

15. Article X, NATIONAL BUILDING CODE

16. ASAE EP-364.2 Installation and Maintenance of

Farm Standby Electric Power ****

17. ICC:IFGC

This list is not all-inclusive. Check with the Authority Hav-

ing Local Jurisdiction (AHJ) for any local codes or stan-

dards which may be applicable to your jurisdiction. The

above listed standards are available from the following

internet sources:

* www.nfpa.org

** www.iccsafe.org

*** www.rerc.org Rural Electricity Resource Council P.O.

Box 309 Wilmington, OH 45177-0309

**** www.asabe.org American Society of Agricultural &

Biological Engineers 2950 Niles Road, St. Joseph, MI

49085

(000209b)

WARNING

Loss of life. This product is not intended to

be used in a critical life support application.

Failure to adhere to this warning could result

in death or serious injury.

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