Generac Power Systems IQ3500 Bedienungsanleitung

iQ3500 Portable Generator

Owner’s Manual

SAVE THIS MANUAL FOR FUTURE REFERENCE

014558

(000209b)

WARNING

Loss of life. This product is not intended to

be used in a critical life support application.

Failure to adhere to this warning could result

in death or serious injury.

WWW.GENERAC.COM

1-888-GENERAC

(1-888-436-3722)

MODEL:________________________

SERIAL:________________________

DATE PURCHASED:______________

Table of Contents

Section 1 Introduction and Safety 1

Introduction ..................................... 1

Safety Rules .................................... 1

Safety Symbols and Meanings ........ 1

Exhaust and Location Hazards ....... 2

Electrical Hazards ........................... 2

Fire Hazards .................................... 3

Standards Index .............................. 3

Section 2 General Information and

Setup .............................................. 4

Know Your Generator ..................... 5

Emissions ........................................ 5

Connection Plugs ............................ 6

Digital Display Meter ....................... 6

OFF/ON/CHOKE Dial ...................... 6

USB Outlets .................................... 6

Economy Switch .............................. 6

Generator Status Lights .................. 7

COsense® ...................................... 7

Circuit Protectors ............................. 8

Remove Contents from Carton ....... 8

Battery Cable Connection (if equipped)

Add Engine Oil ................................ 9

Fuel ................................................. 9

Section 3 Operation .....................11

Operation and Use Questions .......11

Before Starting Engine ..................11

Prepare Generator for Use ............11

Grounding the Generator When In Use

Know Generator Limits ..................11

Transporting/Tipping of the Unit ....12

Starting Pull Start Engines .............12

Starting Electric Start Engines .......13

Starting Hot Engines ......................13

Low Oil Level Shutdown System ...13

Parallel Operation ..........................13

Section 4 Maintenance and

Troubleshooting ..........................15

Maintenance ..................................15

Maintenance Schedule ..................15

Preventive Maintenance ................15

Engine Maintenance ......................15

Storage ..........................................18

Troubleshooting .............................19

(000759a)

CALIFORNIA WARNING

Can expose you to benzene, a carcinogen

and reproductive toxicant

www.P65Warnings.ca.gov.

Owner’s Manual for Portable Generator 1

Section 1 Introduction and Safety

Introduction

Read This Manual Thoroughly

If any section of this manual is not understood,

contact the nearest Independent Authorized

Service Dealer (IASD) or Generac Customer

Service at 1-888-436-3722 (1-888-GEN-

ERAC), or visit www.generac.com for start-

ing, operating, and servicing procedures. The

owner is responsible for proper maintenance

and safe use of the unit.

SAVE THESE INSTRUCTIONS for future ref-

erence. This manual contains important

instructions that must be followed during

placement, operation, and maintenance of the

unit and its components. Always supply this

manual to any individual that will use this unit,

and instruct them on how to correctly start,

operate, and stop the unit in case of emer-

gency.

The information in this manual is accurate

based on products produced at the time of

publication. The manufacturer reserves the

right to make technical updates, corrections,

and product revisions at any time without

notice.

Safety Rules

The manufacturer cannot anticipate every

possible circumstance that might involve a

hazard. The alerts in this manual, and on tags

and decals affixed to the unit, are not all inclu-

sive. If using a procedure, work method, or

operating technique that the manufacturer

does not specifically recommend, verify that it

is safe for others and does not render the

equipment unsafe.

Throughout this publication, and on tags and

decals affixed to the unit, DANGER, WARN-

ING, CAUTION, and NOTE blocks are used to

alert personnel to special instructions about a

particular operation that may be hazardous if

performed incorrectly or carelessly. Observe

them carefully. Alert definitions are as follows:

NOTE: Notes contain additional information

important to a procedure and will be found

within the regular text of this manual.

These safety alerts cannot eliminate the haz-

ards that they indicate. Common sense and

strict compliance with the special instructions

while performing the action or service are

essential to preventing accidents.

Safety Symbols and Meanings

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poisoning.

(000100a)

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

WARNING

(000001)

DANGER

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

DANGER

Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide. This is

a poison you cannot see or smell.

NEVER use inside a home

or garage, EVEN IF doors

and windows are open.

Only use OUTSIDE and

far away from windows,

doors, and vents.

000657

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

Asphyxiation. The exhaust system must be properly

maintained. Do not alter or modify the exhaust system

as to render it unsafe or make it noncompliant with

local codes and/or standards. Failure to do so will

result in death or serious injury. (000179b)

DANGER

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

2 Owner’s Manual for Portable Generator

• For safety reasons, it is recommended the

maintenance of this equipment be per-

formed by an IASD. Inspect the generator

regularly, and contact the nearest IASD for

parts needing repair or replacement.

Exhaust and Location Hazards

• If you start to feel sick, dizzy, or weak after

the generator has been running, move to

fresh air IMMEDIATELY. See a doctor, as

you could have carbon monoxide poison-

ing.

• NEVER run a generator indoors or in a

partly enclosed area such as garages.

• ONLY use outdoors and far away from win-

dows, doors, vents, crawl spaces and in an

area where adequate ventilation is avail-

able and will not accumulate deadly

exhaust gas.

• Using a fan or opening a door will not pro-

vide sufficient ventilation.

• Point muffler exhaust away from people

and occupied buildings.

Electrical Hazards

(000116)

DANGER

Electrocution. Turn utility and emergency

power supplies to OFF before connecting power

source and load lines. Failure to do so will result

in death or serious injury.

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

WARNING

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

WARNING

Equipment and property damage. Do not operate unit on

uneven surfaces, or areas of excessive moisture, dirt, dust

or corrosive vapors. Doing so could result in death, serious

injury, property and equipment damage. (000250)

(000111)

WARNING

Moving Parts. Keep clothing, hair, and appendages

away from moving parts. Failure to do so could

result in death or serious injury.

(000108)

WARNING

Hot Surfaces. When operting machine, do not

touch hot surfaces. Keep machine away from

combustables during use. Hot surfaces

could result in severe burns or fire.

(000142a)

WARNING

Personal injury. Do not insert any object through the

air cooling slots. Generator can start at any time and

could result in death, serious injury, and unit damage.

Risk of injury. Do not operate or service this machine

if not fully alert. Fatigue can impair the ability to

operate or service this equipment and could result in

death or serious injury. (000215a)

WARNING

(000216)

WARNING

Injury and equipment damage. Do not use generator

as a step. Doing so could result in falling, damaged

parts, unsafe equipment operation, and could result

in death or serious injury.

WARNING

Equipment damage. Do not attempt to start or operate

a unit in need of repair or scheduled maintenance.

Doing so could result in serious injury, death, or

equipment failure or damage. (000291)

(000103)

DANGER

Asphyxiation. Running engines produce carbon

monoxide, a colorless, odorless, poisonous gas.

Carbon monoxide, if not avoided,

will result in death or serious injury.

Asphyxiation. The exhaust system must be properly

maintained. Do not alter or modify the exhaust system

as to render it unsafe or make it noncompliant with

local codes and/or standards. Failure to do so will

result in death or serious injury. (000179b)

DANGER

(000146)

WARNING

Equipment and property damage. Do not alter

construction of, installation, or block ventilation for

generator. Failure to do so could result in unsafe

operation or damage to the generator.

(000178a)

WARNING

Asphyxiation. Always use a battery operated carbon

monoxide alarm indoors and installed according to

the manufacturer’s instructions. Failure to do so

could result in death or serious injury.

(000590a)

WARNING

Risk of fire. Hot engine exhaust can ignite combustible

materials. Maintain at least 5 ft (1.5 m) clearance on all

sides of unit, including overhead. Failure to do so

could cause serious injury or property damage.

(000144)

DANGER

Electrocution. Contact with bare wires,

terminals, and connections while generator

is running will result in death or serious injury.

Owner’s Manual for Portable Generator 3

• The National Electric Code (NEC) requires

the frame and external electrically conduc-

tive parts of the generator be properly con-

nected to an approved earth ground. Local

electrical codes may also require proper

grounding of the generator. Consult with a

local electrician for grounding requirements

in the area.

• Use a ground fault circuit interrupter in any

damp or highly conductive area (such as

metal decking or steel work).

• Once generator has been started outside,

connect electrical loads to extension

cord(s) inside.

Fire Hazards

• Wipe up any fuel or oil spills immediately.

Verify that no combustible materials are left

on or near the generator. Keep the area

surrounding the generator clean and free

from debris and keep a clearance of five (5)

feet on all sides to allow for proper ventila-

tion of the generator and to reduce the risk

of fire. Do not us in an enclosed or partially

enclosed structure.

• Do not operate the generator if connected

electrical devices overheat, if electrical out-

put is lost, if engine or generator sparks or if

flames or smoke are observed while unit is

running.

• Keep a fire extinguisher near the generator

at all times.

Standards Index

1. National Fire Protection Association

(NFPA) 70: The NATIONAL ELECTRIC

CODE (NEC) available from www.nfpa.org

2. National Fire Protection Association

(NFPA) 5000: BUILDING CONSTRUC-

TION AND SAFETY CODE available from

www.nfpa.org

3. International Building Code available from

www.iccsafe.org

4. Agricultural Wiring Handbook available

from www.rerc.org, Rural Electricity

Resource Council P.O. Box 309 Wilming-

ton, OH 45177-0309

5. ASAE EP-364.2 Installation and Mainte-

nance of Farm Standby Electric Power

available from www.asabe.org, American

Society of Agricultural & Biological Engi-

neers 2950 Niles Road, St. Joseph, MI

49085

6. CSA C22.2 100-14 Electric motors and

generators for installation and use, in

accordance with the Rules of the Cana-

dian Electrical Code

7. ANSI/PGMA G300 Safety and Perfor-

mance of Portable Generators. Portable

Generator Manufacturer’s Association,

www.pgmaonline.com

This list is not all inclusive. Check with the

Authority Having Jurisdiction (AHJ) for any

local codes or standards which may be appli-

cable to your jurisdiction.

(000104)

DANGER

Electrocution. Water contact with a power source,

if not avoided, will result in death or serious injury.

(000145)

DANGER

Electrocution. In the event of electrical accident,

immediately shut power OFF. Use non-conductive

implements to free victim from live conductor. Apply

first aid and get medical help. Failure to do so will

result in death or serious injury.

(000105)

DANGER

Explosion and Fire. Fuel and vapors are extremely

flammable and explosive. Add fuel in a well

ventilated area. Keep fire and spark away. Failure to

do so will result in death or serious injury.

(000166b)

DANGER

Explosion and Fire. Do not overfill fuel tank. Fill to

1/2 inch from top of tank to allow for fuel expansion.

Overfilling may cause fuel to spill onto engine causing

fire or explosion, which will result in death or serious

injury.

(000142a)

WARNING

Personal injury. Do not insert any object through the

air cooling slots. Generator can start at any time and

could result in death, serious injury, and unit damage.

WARNING

(000281)

Fire risk. Fuel and vapors are extremely

flammable. Do not operate indoors. Doing

so could result in death, serious injury, or

property or equipment damage.

(000282)

WARNING

Explosion and fire risk. Do not smoke near unit.

Keep fire and spark away. Failure to do so could

result in death, serious injury, or property or

equipment damage.

WARNING

Explosion and Fire. Do not smoke while

refueling unit. Failure to do so could result in

death, serious injury, or property or equipment

damage. (000284a)

(000590a)

WARNING

Risk of fire. Hot engine exhaust can ignite combustible

materials. Maintain at least 5 ft (1.5 m) clearance on all

sides of unit, including overhead. Failure to do so

could cause serious injury or property damage.

4 Owner’s Manual for Portable Generator

Section 2 General Information and Setup

Figure 2-1. Features and Controls

Generator Components

Figure 2-2. Control Panel

15 16

007844

007842

014559

1 120V, 20A Receptacle

2 120V, 30A Receptacle (NEMA L5-30)

3 Low Oil Warning

4 Overload Warning

5 AC Power Light

6 Page Display

7 OFF/ON/CHOKE DIAL

8 Electric Start Switch

9 Economy Switch

10 1A/2.1A, 5 VDC USB Outlet

11 Parallel Outlets

12 AC Breakers

13 Grounding Location

14 Recoil Starter

15 Fuel Tank Cap

16 Handle

17 Air Cleaner

18 Muffler

19 Control Panel

20 Battery

21 Oil Drain

22 Oil Fill

23 Spark Plug

24 Carburetor

25 COsense RED (Hazard) (if equipped)

26 COsense YELLOW (Hazard) (if equipped)

6 74

9 8

11 5

014560

1 26 25

Owner’s Manual for Portable Generator 5

Know Your Generator

Replacement owner’s manuals are available

at www.generac.com.

Emissions

The United States Environmental Protection

Agency (US EPA) (and California Air

Resources Board (CARB), for engines/equip-

ment certified to California standards) requires

this engine/equipment to comply with exhaust

and evaporative emissions standards. Locate

the emissions compliance decal on the engine

to determine applicable standards. See the

included emissions warranty for emissions

warranty information. Follow the maintenance

specifications in this manual to ensure the

engine complies with applicable emissions

standards for the duration of the product’s life.

(000100a)

Consult Manual. Read and understand manual

completely before using product. Failure to

completely understand manual and product

could result in death or serious injury.

WARNING

Product Specifications

Generator Specifications iQ3500

Rated Power 3000 W

Surge Power 3500 KVA

Rated AC Voltage 120V

Rated AC Load at 120V 25 Amps**

Rated Frequency 60 Hz

Dimensions L x W x H (in/mm) 23.7 x 18 x 21.7 (601 x 457.6 x 552.4)

Weight (dry) 109.1 lb. (49.5 kg)

** Operating Temperature Range: -13 deg. C (8 deg. F) to 40 Deg. C (104 Deg. F). When operated

above 25 deg. C (77 deg. F) there may be a decrease in power.

** Maximum wattage and current are subject to, and limited by, such factors as fuel Btu content,

ambient temperature, altitude, engine condition, etc.. Maximum power decreases about 3.5% for

each 1,000 feet above sea level; and will also decrease about 1% for each 6° C (10° F) above 16°

C (60° F) ambient temperature.

Engine Specifications iQ3500

Engine Type Single Cylinder, 4-stroke

Displacement 212 cc

Spark Plug Part Number 0J00620106

Spark Plug Type F7TC / F7RTC / BPR6ES or equivalent

Spark Plug Gap (in/mm) 0.024-0.028 (0.6-0.7)

Fuel Capacity / Type 10 L (2.64 U.S. gallons) / Unleaded

Oil Type See Add Engine Oil

Oil Capacity 0.6 L (0.6 qt.)

Run Time at 50% Load 8.0 Hours

* Go to www.generac.com or contact an IASD for replacement parts.

6 Owner’s Manual for Portable Generator

Connection Plugs

120 VAC, Duplex Receptacle

The 120 Volt outlet is overload protected by

the 20 Amp push button circuit protector. See

Figure 2-3.

Figure 2-3. 120 VAC, Duplex Receptacle

120 VAC, 30 Amp Receptacle

Use a NEMA L5-30 plug with this receptacle.

Connect a suitable 3-wire cord set to the plug

and to desired load. The cord set should be

rated for 125 Volts AC at 30 Amps (or greater).

See Figure 2-4.

Use this receptacle to operate 120 Volt AC,

60Hz, single phase loads requiring up to 3500

watts, 30 Amps starting power and 3000 watts

of continuous power at 25 Amps. The outlet is

protected by a 30 Amp push-to-reset circuit

breaker.

Figure 2-4. 120 VAC, 30 Amp Receptacle

NEMA L5-30

Digital Display Meter

See Figure 2-5.

The Digital Display Meter shows different

modes of information. Press the “M” button to

view:

• Voltage Output

• Current Output

• Power Output

• Single Run Time

• Total Run Time

• Remaining Fuel

• Remaining Run Hours

Figure 2-5. Digital Display Meter

OFF/ON/CHOKE Dial

This controls the ON/OFF functions, choke

and fuel valve operation. See Figure 2-6.

• The OFF position (1) stops the engine and

shuts off fuel flow.

• The ON position (2) is for normal operation

and to gradually reduce the use of the

choke.

• The CHOKE position (3) switches the fuel

valve on to start the engine.

NOTE: The CHOKE is not required to start a

warm engine.

Figure 2-6. Switch (example)

USB Outlets

The 5 VDC, 1/2.1 Amp USB outlet allows

charging of compatible electronic devices.

Economy Switch

The economy switch has 2 modes of opera-

tion:

•On: The quietest mode and best when run-

ning appliances or equipment that are

resistive loads (non-motor starting), (exam-

ple: TV, video game, light, radio).

•Off: Best when running a both inductive

(motor-starting loads) and resistive (non-

motor starting loads), especially when

these loads are turning on and off (exam-

ple: RV, air conditioner, power tools).

001630

000844

FAULT OUTPUT

008034

OFF

CHOKE

005482

Owner’s Manual for Portable Generator 7

Generator Status Lights

See Figure 2-7.

•Low Oil Level LED (yellow): Illuminates

when oil level is below safe operating level.

Engine shuts down (1).

•Overload LED (red): Indicates system

overload (2). During motor starting it is nor-

mal for the overload LED to illuminate for a

few seconds. If LED stays illuminated and

the ready LED turns off, the engine will con-

tinue to run without output power. Remove

all applied loads and determine if attached

devices exceed recommended output

power. Check for faulty or shorted connec-

tions. To restore electrical output, turn dial

OFF to reset. Start engine. If condition was

corrected, the orange LED will not illumi-

nate and electrical output will be restored.

Loads can be applied once the green LED

illuminates. If the orange LED returns, con-

tact an IASD.

•Power LED (green): Indicates output from

generator (3) (unless there is a low oil or

overload condition).

Figure 2-7. Status Indicators

COsense®

Carbon Monoxide (CO) Detection

and Shut-off System (if equipped)

The COsense module monitors for the accu-

mulation of poisonous CO gas found in engine

exhaust when the generator is running. If

COsense detects increasing levels of CO gas,

it automatically shuts off the engine. COsense

only monitors when the engine is running.

Generators are intended to be used outdoors,

far from occupied buildings and the exhaust

pointed away from personnel and buildings.

However, if mis-used and operated in a loca-

tion that results in the accumulation of CO, like

indoors or in a partially enclosed area,

COsense shuts off the engine, notifies the

user of what has happened and directs the

user to read the instruction action label for

steps to take. See Figure 2-9. COsense is not

a substitute for an indoor carbon monoxide

alarm.

See Figure 2-8. After a shut-off, a blinking

RED light in the COsense badge on the side

of the generator provides notification that the

generator was shut off due to an accumulating

CO hazard. The RED light will blink for at least

five minutes after a CO shut-off. Move the

generator to an open, outdoor area and point

the exhaust away from people and occupied

buildings. Once relocated to a safe area, the

generator can be restarted and the proper

electrical connections made to supply electri-

cal power. The RED light will stop blinking

automatically upon engine re-start. Introduce

fresh air and ventilate the location where the

generator had shut down.

See Figure 2-8. If a COsense system fault has

occurred and no longer provides protection,

the portable generator is shut off automatically

and the YELLOW light will blink for at least

five minutes in the COsense badge to notify

the user of the fault. The COsense module

can only be diagnosed and repaired by a

trained technician at the dealer. The generator

can be re-started, but may continue to shut-

off.

COsense will detect the accumulation of Car-

bon Monoxide from other fuel burning sources

such as engine powered tools or propane

heaters used in the area of operation. For

example, if another generator is used and the

exhaust is pointed at a COsense equipped

generator, COsense may initiate a shut-off

due to rising CO levels. This is not an error.

Hazardous Carbon Monoxide has been

detected. The user must take action to move

and re-direct these devices to better dissipate

Carbon Monoxide far away from personnel

and occupied buildings.

Figure 2-8. Instruction Decal

OVERLOAD OUTPUT

123

005483

8 Owner’s Manual for Portable Generator

Figure 2-9. Instruction Action Label

Circuit Protectors

The AC receptacles are protected by an AC

circuit protector. If the generator is overloaded

or an external short circuit occurs, the circuit

protector will trip. If this occurs, disconnect all

electrical loads to determine the cause of the

problem before using the generator again.

Reduce the load if the circuit protector is

tripped.

NOTE: Continuous tripping of the circuit pro-

tector may cause damage to generator or

equipment.

Push the button of the protector to reset the

circuit protector.

Remove Contents from Carton

1. Open carton completely by cutting each

corner from top to bottom.

2. Remove and verify carton contents prior to

assembly. Carton contents should contain

the following:

Accessories

3. Call Generac Customer Service at 1-888-

GENERAC (1-888-436-3722) with the unit

model and serial number for any missing

carton contents.

4. Record model, serial number, and date of

purchase on front cover of this manual.

Battery Cable Connection (if

equipped)

The unit has been shipped with the battery

cables disconnected.

See Figure 2-10.

1. Use a Phillips screwdriver to remove the

screw from the battery door.

2. Remove battery strap (1) from battery (2).

Figure 2-10. Battery Connection

3. First, connect the red cables to the positive

(+) battery terminal with the bolt and nut

supplied.

4. Make sure connections are secure and

slide rubber boot over the positive (+) bat-

tery terminal and connection hardware.

5. Connect the black cables to the negative

(-) battery terminal with the bolt and nut

supplied. Slide rubber boot over the neg-

ative (-) battery terminal and connection

hardware.

6. Make sure all connections are secure.

Item Qty.

Main Unit 1

Owner’s Manual 1

Engine Oil 1

Oil Funnel 1

Tool Kit 1

Service Warranty 1

Emissions Warranty 1

(000167a)

Equipment damage. Do not make battery

connections in reverse. Doing so will result

in equipment damage.

CAUTION

014561

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