Generac Power Systems WheelHouse 5500 Bedienungsanleitung

Owner’s Manual

Questions? Help is just a moment away!

Call: Generac Generator Helpline - 1-800-270-1408 M-F 8-5 CT

Web: www.generac-portables.com or www.briggsandstratton.com

Model No. 1646-2 (5,500 Watt AC Generator) Manual No. 191151GS Revision 6 (07/22/2003)

Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Know Your Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-19

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Last Page

• Generator

• Wheel kit

• Locking 30 Amp plug

• Engine oil

• Two packets of fuel stabilizer

• Owner's manual

• Engine manual

*If any parts are missing or damaged, call 1-800-270-1408.

Parts Included*Table of Contents

WheelHouse™ 5500 Watt Generator

EQUIPMENT

DESCRIPTION

Read this manual carefully and become

familiar with your generator. Know its

applications, its limitations and any hazards

involved.

The generators are an engine–driven, revolving field,

alternating current (AC) generator. It was designed to supply

electrical power for operating compatible electrical lighting,

appliances, tools and motor loads.The generator’s revolving

field is driven at about 3,600 rpm by a single-cylinder engine.

CAUTION! DO NOT exceed the generator’s

wattage/amperage capacity. See “Don’t Overload

Generator” on page 10.

Every effort has been made to ensure that information in this

manual is accurate and current. However, we reserve the

right to change, alter or otherwise improve the product and

this document at any time without prior notice.

The Emission Control System for this generator is warranted

for standards set by the Environmental Protection Agency. For

warranty information refer to the engine owner’s manual.

SAFETY RULES

This is the safety alert symbol. It is used to

alert you to potential personal injury hazards.

Obey all safety messages that follow this

symbol to avoid possible injury or death.

The safety alert symbol ( ) is used with a signal word

(DANGER, CAUTION,WARNING), a pictorial and/or a

safety message to alert you to hazards. DANGER indicates

a hazard which, if not avoided, will result in death or serious

injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION

indicates a hazard which, if not avoided, might result in

minor or moderate injury. CAUTION, when used

without the alert symbol, indicates a situation that could

result in equipment damage. Follow safety messages to

avoid or reduce the risk of injury or death.

Hazard Symbols and Meanings

The engine exhaust from this product contains

chemicals known to the State of California to cause

cancer, birth defects, or other reproductive harm.

WARNING

In the State of California a spark arrester is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on

federal lands. If you equip the muffler with a spark arrester,

it must be maintained in effective working order.

Fire

Explosion

Toxic Fumes

Hot Surface

Electrical Shock

Electrocution Electrical Shock

Explosive Pressure Chemical Burn

WheelHouse™ 5500 Watt Generator

• Operate generator ONLY outdoors.

• Keep at least 2 feet of clearance on all sides of generator for

adequate ventilation.

• DO NOT operate generator inside any building or enclosure,

including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide,

an odorless, colorless, poison gas.

Breathing carbon monoxide will cause nausea,

fainting or death.

DANGER

• When using generator for backup power, notify utility

company. Use approved transfer equipment to isolate

generator from electric utility.

• Use a ground circuit fault interrupter (GFCI) in any damp or

highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain.

• DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or

service generator.

Generator produces powerful voltage.

Failure to isolate generator from power utility

can result in death or injury to electric utility

workers due to backfeed of electrical energy.

DANGER

• National Electric Code requires generator to be properly

grounded to an approved earth ground. Call an electrician for

local grounding requirements.

Failure to properly ground generator can result

in electrocution, especially if the generator is

equipped with a wheel kit.

DANGER

• This generator does not meet U. S. Coast Guard Regulation

33CFR-183 and should not be used on marine applications.

• Failure to use the appropriate U. S. Coast Guard approved

generator could result in bodily injury and/or property

damage.

WARNING

• DO NOT allow any open flame, spark, heat, or lit cigarette

during and for several minutes after charging a battery.

• Wear protective goggles, rubber apron, and rubber gloves.

Storage batteries give off explosive hydrogen gas

during recharging.

Hydrogen gas stays around battery for a long

time after battery has been charged.

Slightest spark will ignite hydrogen and cause

explosion.

You can be blinded or severely injured.

Battery electrolyte fluid contains acid and is

extremely caustic.

Contact with battery fluid will cause severe

chemical burns.

DANGER

WHEN ADDING FUEL

• Turn generator OFF and let it cool at least 2 minutes before

removing gas cap. Loosen cap slowly to relieve pressure in tank.

• Fill fuel tank outdoors.

• DO NOT overfill tank.Allow space for fuel expansion.

• Keep fuel away from sparks, open flames, pilot lights, heat, and

other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN OPERATING EQUIPMENT

• DO NOT tip engine or equipment at angle which causes fuel

to spill.

• This generator is not for use in mobile equipment or marine

applications.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff

valve OFF.

• Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL

IN TANK

• Store away from furnaces, stoves, water heaters, clothes

dryers or other appliances that have pilot light or other

ignition source because they can ignite fuel vapors.

Fuel and its vapors are extremely flammable and

explosive.

Fire or explosion can cause severe burns or

death.

WARNING

WheelHouse™ 5500 Watt Generator

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

Running engines produce heat.Temperature of

muffler and nearby areas can reach or exceed

150°F (65°C).

Severe burns can occur on contact.

WARNING

• DO NOT tamper with governed speed. Generator supplies

correct rated frequency and voltage when running at governed

speed.

• DO NOT modify generator in any way.

Excessively high operating speeds increase risk of injury

and damage to generator.

Excessively low speeds impose a heavy load.

CAUTION

• See “Don’t Overload Generator” on page 11.

• Start generator and let engine stabilize before connecting

electrical loads.

• Connect electrical loads in OFF position, then turn ON for

operation.

• Turn electrical loads OFF and disconnect from generator

before stopping generator.

Exceeding generators wattage/amperage capacity can

damage generator and/or electrical devices connected

to it.

CAUTION

WHEN ADJUSTING OR MAKING REPAIRS TOYOUR

GENERATOR

• Disconnect the spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

Unintentional sparking can result in fire or

electric shock.

WARNING

• Use generator only for intended uses.

• If you have questions about intended use, ask dealer or call

the Generac generator helpline at 1-800-270-1408.

• Operate generator only on level surfaces.

• DO NOT expose generator to excessive moisture, dust, dirt,

or corrosive vapors.

• DO NOT insert any objects through cooling slots.

• If connected devices overheat, turn them off and disconnect

them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

Improper treatment of generator can damage it and

shorten its life.

CAUTION

WheelHouse™ 5500 Watt Generator

KNOWYOUR GENERATOR

Read this owner’s manual and safety rules before operating your generator.

Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and

adjustments. Save this manual for future reference.

120 Volt AC, 20 Amp

Duplex Receptacle

Removable Fuel Tank

Choke Lever

Recoil Starter

(not shown)

Rocker Switch

Circuit Breakers (AC)

120/240 Volt AC,

30 Amp Receptacle

Air Cleaner

Grounding Fastener

Oil Fill Cap/Dipstick

120 Volt AC, 20 Amp, Duplex Receptacle — May be

used to supply electrical power for the operation of

120 Volt AC, 20 Amp, single phase, 60 Hz electrical lighting,

appliance, tool and motor loads.

120/240 Volt AC, 30 Amp Locking Receptacle — May

be used to supply electrical power for the operation of

120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hz

electrical lighting, appliance, tool and motor loads.

Air Cleaner — Uses a dry type filter element and foam

pre–cleaner to limit the amount of dirt and dust sucked

into the engine.

Choke Lever — Used when starting a cold engine.

Circuit Breakers (AC) — Each receptacle is provided

with a "push to reset" circuit breaker to protect the

generator against electrical overload.

Removable Fuel Tank — Capacity of five (5) U.S. gallons.

Easily removed for convenient refueling.

Grounding Fastener — Used for proper grounding of

unit (see page 8).

Oil Fill Cap/Dipstick — Check and add oil to engine

here.

Recoil starter — Used to start the engine.

Rocker Switch — Set this switch to "On" before using

recoil starter. Set switch to "Off" to switch OFF engine.

Vent Knob — Must be open when generator is running.

Vent Knob

WheelHouse™ 5500 Watt Generator

ASSEMBLY

Your generator requires some assembly and is ready for

use after it has been properly serviced with the

recommended oil and fuel. If you have any problems with

the assembly of your generator, please call the generator

helpline at 1-800-270-1408.

Remove Generator From Carton

• Set the carton on a rigid flat surface with “This Side Up”

arrows pointing upward.

• Carefully open the top flaps of the shipping carton.

• Cut carton corners from top to bottom at end of carton

near wheels. Lay that side of carton down flat.

• Remove all packing material, carton fillers, etc.

• Roll the generator out of the shipping carton.

BEFORE STARTING THE

ENGINE

Secure Handle

Secure the handle using the following steps:

• Loosen knobs of the handle.

• Raise the handle.

• Insert handle pins, if equipped (P/N B4135GS).

• Hand tighten knobs.

Add Engine Oil and Fuel

• Place generator on a level surface.

• Use a long neck funnel OR remove the fuel tank as

described in “Fuel Tank”, when adding or changing oil.

• Refer to engine owner’s manual and follow oil and fuel

recommendations and instructions.

NOTE: Check oil often during engine break–in. Refer to

engine owner’s manual for recommendations.

NOTE: The generator assembly rotates on a prelubricated

and sealed ball bearing that requires no additional

lubrication for the life of the bearing.

Fuel Tank

As is common with all plastic fuel containers, the

removable fuel tank supplied with this generator may swell

or expand due to build-up of fuel vapors when the vent

knob is closed.This tank is designed and has been tested to

safely withstand pressure-buildup.The 'ballooning' condition

is relieved by turning the vent knob fully counterclockwise

or loosening and retightening the fuel cap/gauge.When

installing the tank on your generator, relieve tank pressure

before tightening the four large plastic wing nuts.

IMPORTANT: The vent knob should be closed whenever

you move the generator or transport the fuel tank.

1. Turn the vent knob fully clockwise on the fuel gauge to

close it (Figure 1).

WARNING! Failure to follow these fuel tank

removal instructions could result in death or serious

injury.

2. Turn the fuel shut off valve to the “Off” position

(Figure 2).

CAUTION

• Refer to engine manual for oil and fuel fill information.

• Damage to equipment resulting from failure to follow this

instruction will void warranty.

Any attempt to crank or start the engine before it has

been properly filled with the recommended oil will result

in equipment failure.

Figure 1 —Vent Knob

Vent Knob

Figure 2 — Fuel Shut-offValve

Fuel Valve is shown in

the “Off” position

Fuel Tank

WheelHouse™ 5500 Watt Generator

3. Disconnect the quick connect on the fuel line by

pushing on the metal tab and twisting apart (Figure 3).

Release the metal tab. Some fuel that is left in the line

will spill out.

4. Remove the four large plastic wing nuts holding the

tank onto the frame by turning them counter-

clockwise (Figure 4).

5. Lift off the fuel tank by grasping the handle (provided

on the tank) with one hand and putting the other hand

in the finger pocket (Figure 5). Lift the tank straight up.

IMPORTANT: The fuel tank MUST be filled with it lying

flat, not slanted or standing upright (Figure 6). DO NOT let

the fuel valve and quick connect come in contact with any

dirt.

To place the fuel tank back on the unit, follow these same

steps in reverse order. Make sure the four large plastic

wing nuts are tightened securely.

IMPORTANT: Remove any dirt found inside the quick

connect before putting the fuel tank back on the unit.

Make sure the vent knob is turned fully counter-

clockwise to open it. If you don’t open it, fuel will not

flow into the fuel line causing the unit to not start.

Figure 3 — Quick Connect

Figure 4 — Plastic Tank Wing Nuts

Figure 5 — Lifting Off Fuel Tank

Figure 6 — Fuel Tank

WheelHouse™ 5500 Watt Generator

GROUNDING THE

GENERATOR

The National Electrical Code requires that the frame and

external electrically conductive parts of this generator be

properly connected to an approved earth ground. Local

electrical codes may also require proper grounding of the

unit. For that purpose, a GROUNDING FASTENER is

provided on the generator end (Figure 7).

Generally, connecting a No. 12 AWG (American Wire

Gauge) stranded copper wire to the grounding wing nut

and to an earth–driven copper or brass grounding rod

(electrode) provides adequate protection against electrical

shock. Be careful to keep the grounding wire attached after

connecting the stranded copper wire. However, local codes

may vary widely. Consult with a local electrician for

grounding requirements in your area.

Properly grounding the generator helps prevent electrical

shock if a ground fault condition exists in the generator or

in connected electrical devices, especially when the unit is

equipped with a wheel kit. Proper grounding also helps

dissipate static electricity, which often builds up in

ungrounded devices.

OPERATING THE

GENERATOR

Starting the Engine

Disconnect all electrical loads from the generator. Follow

these start instruction steps in numerical order:

1. Make sure the fuel line quick connect is hooked up

and that all four tank hold-downs are firmly tight.

2. Turn the vent knob fully counter-clockwise. See

Figure 1 on page 6.

3. Rotate the fuel valve to the “On” position. See

Figure 2 on page 6.

4. Start the engine according to instructions given in the

engine owner’s manual.

Connecting Electrical Loads

• Let engine stabilize and warm up for a few minutes after

starting.

• Plug in and turn on the desired 120 and/or 240 Volt AC,

single phase, 60 Hz electrical loads.

• DO NOT connect 240 Volt loads to the 120 Volt

receptacles.

• DO NOT connect 3–phase loads to the generator.

• DO NOT connect 50 Hz loads to the generator.

•DO NOT OVERLOAD THE GENERATOR. See

“Don’t Overload Generator” on page 10.

Figure 7 — Grounding Fastener

Grounding

Fastener

• See “Don’t Overload Generator” on page 10.

• Start generator and let engine stabilize before connecting

electrical loads.

• Connect electrical loads in OFF position, then turn ON for

operation.

• Turn electrical loads OFF and disconnect from generator

before stopping generator.

Exceeding generators wattage/amperage capacity can

damage generator and/or electrical devices connected

to it.

CAUTION

WheelHouse™ 5500 Watt Generator

Stopping the Engine

1. Unplug all electrical loads from generator panel

receptacles. NEVER start or stop engine with electrical

devices plugged in and turned on.

2. Let engine run at no–load for 30 seconds to stabilize

internal temperatures of engine and alternator.

3. Turn engine off according to instructions given in

engine owner’s manual.

4. Move fuel valve to “Off” position.

RECEPTACLES

The control panel is equipped with a flip-up panel to keep

the outlets clean and protected.

120 Volt AC, 20 Amp, Duplex

Receptacle

Each receptacle (Figure 8) is protected against overload by

a push–to–reset circuit breaker.

Use each receptacle to operate 120Volt AC, single–phase,

60 Hz electrical loads requiring up to 2,400 watts (2.4 kW)

at 20 Amps of current. Use cord sets that are rated for

125 Volt AC loads at 20 Amps (or greater).

120/240 Volt AC, 30 Amp, Locking

Receptacle

Use a NEMA L14–30 plug with this receptacle. Connect a

4–wire cord set rated for 250 Volt AC loads at 30 Amps (or

greater) (Figure 9).You can use the same 4–wire cord if you

plan to run a 120 Volt load.

This receptacle powers 120/240 Volt AC, 60 Hz, single

phase loads requiring up to 3,600 watts of power at

30 Amps for 120Volts; 5,500 watts of power (5.5 kW) at

22.9 Amps for 240 Volts.The outlet is protected by a

push–to–reset circuit breaker.

CAUTION! Although this outlet is rated for

120/240 Volt 30 Amp (up to 7,200 watts), the

generator is only rated for 5,500 watts. Powering

loads that exceed the wattage/amperage capacity of

the generator can damage it or cause serious

injuries. 240 Volt loads powered through this outlet

should not exceed 22.9 Amps of current draw.

Figure 8 — 120Volt AC, 20 Amp Duplex Receptacle

Figure 9 — 120/240 Volt AC, 30 Amp Receptacle

4-Wire Cord Set

240V

120V 120V W (Neutral)

X (Hot)

Y (Hot)

NEMA L14-30 Ground (Green)

WheelHouse™ 5500 Watt Generator

DON'T OVERLOAD

GENERATOR

Capacity

You must make sure your generator can supply enough

rated (running) and surge (starting) watts for the items you

will power at the same time. Follow these simple steps:

1. Select the items you will power at the same time.

2. Total the rated (running) watts of these items.This is

the amount of power your generator must produce to

keep your items running. See Figure 10.

3. Estimate how many surge (starting) watts you will

need. Surge wattage is the short burst of power

needed to start electric motor-driven tools or

appliances such as a circular saw or refrigerator.

Because not all motors start at the same time, total

surge watts can be estimated by adding only the

item(s) with the highest additional surge watts to the

total rated watts from step 2.

Example:

Total Rated (Running) Watts = 3075

Highest Additional Surge Watts = 1800

Total Generator Output Required = 4875

Power Management

To prolong the life of your generator and attached devices,

it is important to take care when adding electrical loads to

your generator.There should be nothing connected to the

generator outlets before starting it's engine.The correct

and safe way to manage generator power is to sequentially

add loads as follows:

1. With nothing connected to the generator, start the

engine as described in this manual.

2. Plug in and turn on the first load, preferably the largest

load you have.

3. Permit the generator output to stabilize (engine runs

smoothly and attached device operates properly.

4. Plug in and turn on the next load.

5. Again, permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load.

NEVER add more loads than the generator capacity.Take

special care to consider surge loads in generator capacity,

as described above.

*Wattages listed are approximate only. Check tool or

appliance for actual wattage.

Tool or Appliance Rated (Running)

Watts Additional Surge

(Starting) Watts

Window Air

Conditioner 1200 1800

Refrigerator 800 1600

Deep Freezer 500 500

Television 500 -

Light (75 Watts) 75 -

3075 Total

Running Watts 1800 Highest

Surge Watts

Tool or Appliance Rated*

(Running)

Watts

Additional

Surge

(Starting)

Watts

Essentials

Light Bulb - 75 watt 75 -

Deep Freezer 500 500

Sump Pump 800 1200

Refrigerator/Freezer - 18 Cu. Ft. 800 1600

Water Well Pump - 1/3 HP 1000 2000

Heating/Cooling

Window AC - 10,000 BTU 1200 1800

Window Fan 300 600

Furnace Fan Blower - 1/2 HP 800 1300

Kitchen

Microwave Oven - 1000 Watt 1000 -

Coffee Maker 1500 -

Electric Stove - Single Element 1500 -

Hot Plate 2500 -

Family Room

DVD/CD Player 100 -

VCR 100 -

Stereo Receiver 450 -

Color Television - 27” 500 -

Personal Computer w/17” monitor 800 -

Other

Security System 180 -

AM/FM Clock Radio 300 -

Garage Door Opener - 1/2 HP 480 520

Electric Water Heater - 40 Gallon 4000 -

DIY/Job Site

Quartz Halogen Work Light 1000 -

Airless Sprayer - 1/3 HP 600 1200

Reciprocating Saw 960 960

Electric Drill - 1/2 HP 1000 1000

Circular Saw - 7 1/4” 1500 1500

Miter Saw - 10” 1800 1800

Planer/Jointer - 6” 1800 1800

Table Saw/Radial Arm Saw - 10” 2000 2000

Air Compressor - 1-1/2 HP 2500 2500

Figure 10 - Wattage Reference Chart

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