Genie S-120 Einrichtungshandbuch

Operator’s Manual

with Maintenance Information

First Edition

Fourth Printing

Part No. 62756

Genie S-120 & Genie S-125 Part No. 62756

Operator's Manual First Edition • Fourth Printing

First Edition: First Printing, May 2000

Second Printing, July 2000

Third Printing, July 2000

Fourth Printing, January 2001

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other

countries. "S" is a trademark of Genie Industries.

These machines comply with

ANSI/SIA 92.5-1992.

Printed on recycled paper

Printed in U.S.A.

Important

Read, understand and obey these safety rules and

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual should

be considered a permanent part of your machine and

should remain with the machine at all times. If you

have any questions, call Genie Industries.

Contents

Page

Safety Rules .............................................................. 1

Controls ..................................................................... 7

Pre-operationInspection........................................... 10

Maintenance............................................................. 12

Function Tests.......................................................... 15

Work Place Inspection.............................................. 21

Operating Instructions .............................................. 22

Transport .................................................................. 26

Decals ...................................................................... 27

Specifications ........................................................... 29

Internet:http://www.genielift.com

E-mail:[email protected]

PartNo.62756 GenieS-120&GenieS-125 1

Operator's ManualFirst Edition · Fourth Printing

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the above principle

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the work place.

5 Only use the machine as it was intended.

You read, understand and obey:

Manufacturer's instructions and safety

rules—safety and operator's manuals

and machine decals

employer's safety rules and worksite

regulations

applicablegovernmental regulations

You are properly trained to safely operate the

machine.

2 GenieS-120&GenieS-125 PartNo.62756

Operator's Manual First Edition · Fourth Printing

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

and apparatus in accordance with applicable

governmental regulations and the following chart.

Voltage Minimum Safe

Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway

or sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energized power lines. Personnel on the ground or

in the platform must not touch or operate the

machine until energized power lines are shut off.

Do not use the machine as a ground for welding

unless the machine is equipped with the weld line

to platform option and it is properly connected.

Tip-over Hazards

Occupants and equipment shall not exceed the

maximum platform capacity.

Maximum platform capacity

S-120 750 lbs 340 kg

S-125 500 lbs 227 kg

Maximum occupants 2

Do not raise or extend the boom unless the

machine is on a firm, level surface.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds in the platform only when the

machine is on a severe slope.

PartNo.62756 GenieS-120&GenieS-125 3

Operator's ManualFirst Edition · Fourth Printing

If the tilt alarm sounds:

Do not extend, rotate or raise the boom above

horizontal. Move the machine to a firm, level

surface before raising the platform. If the tilt alarm

sounds when the platform is raised, use extreme

caution to retract the boom and lower the platform.

Do not rotate the boom while lowering. Move the

machine to a firm, level surface before raising the

platform.

Do not use the platform controls to free a platform

that is caught, snagged or otherwise prevented

from normal motion by an adjacent structure. All

personnel must be removed from the platform

before attempting to free the platform using the

ground controls.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed

to the wind will decrease machine stability.

Use extreme care and slow speeds while driving

the machine in stowed position across uneven

terrain, debris, unstable or slippery surfaces and

near holes and drop-offs.

Do not drive the machine on or near uneven

terrain, unstable surfaces or other hazardous

conditions with the boom raised or extended.

Maximum allowable side force 150 lbs

- ANSI & CSA 667 N

Maximum allowable 90 lbs

side force - CE 400 N

Do not push off or pull

toward any object

outside

of the platform.

Do not alter or disable

machine components

that in any way affect

safety and stability.

Do not replace items critical to machine stability

with items of different weight or specification.

Do not modify or alter an aerial work platform.

Mounting attachments for holding tools or other

materials onto the platform, toeboards or guard rail

system can increase the weight in the platform and

the surface area of the platform or the load.

SAFETY RULES

4 GenieS-120&GenieS-125 PartNo.62756

Operator's Manual First Edition · Fourth Printing

Do not place or attach overhanging loads to any

part of this machine.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Do not use the machine on a moving or mobile

surface or vehicle.

Be sure all tires are in good condition and lug nuts

are properly tightened.

Fall Hazards

Occupants must wear a

safety belt or harness in

accordance with

governmentalregulations.

Attach the lanyard to the

anchorage point provided in

the platform.

It is recommended that operators wear an

approved hard hat when operating the machine.

SAFETY RULES

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor

at all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Lower the platform entry mid-rail or close the entry

gate before operating.

Collision Hazards

Be aware of limited sight

distance and blind spots

when driving or operating.

Be aware of boom position and tailswing when

rotatingturntable.

Check work area for overhead obstructions or

other possible hazards.

Be aware of crushing hazard when grasping the

platform guard rail.

PartNo.62756 GenieS-120&GenieS-125 5

Operator's ManualFirst Edition · Fourth Printing

SAFETY RULES

Component Damage Hazards

Do not use any battery or charger greater than 12V

to jump-start the engine.

Do not use the machine as a ground for welding.

Be sure the hydraulic shutoff valves (located by

hydraulic tank) are open before starting the engine.

Explosion and Fire Hazards

Do not start the engine if you smell or detect liquid

petroleum gas (LPG), gasoline, diesel fuel or other

explosive substances.

Do not refuel the machine with the engine running.

Refuel the machine and charge the battery only in

an open, well-ventilated area away from sparks,

flames and lighted tobacco.

Do not operate the machine in hazardous locations

or locations where potentially flammable or

explosive gases or particles may be present.

Observe and use the circle and square markings

and the color-coded direction arrows on the

platform controls and drive chassis for drive and

steer functions.

Do not lower the boom unless the area below is

clear of personnel and obstructions.

Limit travel speed according to the condition of

ground surface, congestion, slope, location of

personnel, and any other factors which may cause

collision.

Do not operate a boom in the path of any crane

unless the controls of the crane have been locked

out and/or precautions have been taken to prevent

any potential collision.

No stunt driving or horseplay while operating a

machine.

6 GenieS-120&GenieS-125 PartNo.62756

Operator's Manual First Edition · Fourth Printing

SAFETY RULES

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personnel to potential personal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—used to indicate the

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

serious injury.

Orange—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentially hazardous situation

which, if not avoided, may cause

minor or moderate injury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—used to indicate operation

or maintenance information.

Damaged Machine Hazards

Donotuseadamagedor malfunctioning machine.

Conductathoroughpre-operationinspectionofthe

machine and test all functions before each work

shift. Immediately tag and remove from service a

damaged or malfunctioning machine.

Be sure all maintenance has been performed as

specified in this manual and the appropriate

service manual.

Be sure all decals are in place and legible.

Be sure safety and operator’s manuals are

complete, legible and in the storage container

located on the platform.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/or burn skin.

Always operate the machine in a well-ventilated

area to avoid carbon monoxide poisoning.

PartNo.62756 GenieS-120&GenieS-125 7

Operator's ManualFirst Edition · Fourth Printing

Controls

Ground Control Panel

1 Boom down button

2 Boom extend/retract buttons

3 Boom up button

4 Engine speed select button

5 LCD screen control buttons

6 Gasoline/LPG select button

7 LCD readout screen

8 Emergency Stop button

9 Gasoline/LPG models: Choke button

Deutz Diesel models: Glow plug button

10 Key switch for off/platform/ground selection

11 Engine start button

12 Auxiliary power button

13 High speed function enable button

14 Low speed function enable button

15 Alarm

16 Platform level up/down buttons

17 S-125 models: Jib boom up/down buttons

18 Platform rotate left/right buttons

19 Turntable rotate left/right buttons

8 GenieS-120&GenieS-125 PartNo.62756

Operator's Manual First Edition · Fourth Printing

CONTROLS

12 Engine idle (rpm) select

button with indicator lights:

· Rabbit & Foot Switch: foot

switch activated high idle

· Turtle: low idle

· Rabbit: high idle

13 Gasoline/LPG models:

Gasoline/LPG select

button with indicator lights

14 Fault indicator light

15 Low fuel indicator light

16 Check engine indicator light

Platform Control Panel

1 Platform rotate switch

2 Platform level switch

3 Platform Not Level indicator

light

4 Machine Not Level indicator

light

5 Retract Boom indicator light

6 Raise Boom indicator light

7 Horn button

8 Generator button with

indicator light (option)

265 7 8 9 10

2425202627

9 Auxiliary power button with

indicator light

10 Diesel models: Glow plug

button with indicator light

Gasoline/LPG models:

Choke button with indicator

light

11 Engine start button with

indicator light

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