Gesipa FireRex C-WT Leitfaden

FireRex® C-WT

Pneumatic-hydraulic blind rivet nut setting gun

Operating manual with spare parts list

SFS Group Germany GmbH

Division Riveting – GESIPA®

Nordendstraße 13-39

64546 Mörfelden-Walldorf

Germany

T +49 (0) 6105 962 0

F +49 (0) 6105 962 287

[email protected]

www.gesipa.com

1638027 Operating manual FireRex®C-WT

Overview

C B A

I, J

12;13

1638027 Operating manual FireRex®C-WT

Table of Contents

1. Overview (See images 1 - 4).............................................................................5

2. Blind rivet nut setting tool FireRex®C-WT.........................................................5

2.1 Correct use.................................................................................................5

2.2 Safety instructions......................................................................................5

2.3 Work capacity.............................................................................................6

2.4 Technical data ............................................................................................6

2.5 Equipment/accessories..............................................................................7

3. Conguration.....................................................................................................7

3.1 Pneumatic circuit diagram..........................................................................9

3.2 Process data evaluation...........................................................................11

4. Starting procedure...........................................................................................11

4.1 Oiler..........................................................................................................12

4.2 How to change a threaded mandrel.........................................................12

4.3 How to set threaded mandrel length "X" ..................................................12

5. How to adjust the setting force........................................................................12

6. Sequence of operations ..................................................................................14

6.1 How to wind down a nut...........................................................................14

6.2 How to set the blind rivet nut....................................................................14

6.3 How to remove a nut manually by turning................................................14

7. Maintenance and care.....................................................................................14

8. Troubleshooting...............................................................................................15

9. Notes on environment .....................................................................................16

10. Warranty..........................................................................................................16

11. Declaration of Conformity EC..........................................................................17

1638027 Operating manual FireRex®C-WT

1. Overview (See images 1 - 4)

2. Blind rivet nut setting tool FireRex®C-WT

The blind rivet nut tool is designed exclusively for setting blind rivet nuts and blind rivet nut

studs as described in the operating instructions. Please comply with all safety instructions!

2.1 Correct use

Item Designation Image

A Locknut 1, 4

B Nosepiece 1, 4

C Threaded mandrel 1, 4

D Slide Wind down button 1

E Bead breaking process (solenoid

valve)

FSlide 4

G Adjustable screw with colour scale 3

H Display window 3

IOilrellscrew 2

J Seal 2

• The blind rivet nut setting tool should only be used for setting blind rivet nuts and blind rivet

nut studs.

• Improperusewhenwindingdownandsettingnutsposesariskofcrushingyourngers!

• Do not overload the blind rivet nut setting tool; work within the prescribed work capacity.

• Do not exceed the permitted operating pressure.

• Donotrivetoutsideofrivetingholes!

• Checkconnectinglinesforcompressedairatregularintervalsforforcetandtightness.

• Disconnect the device from the compressed air network prior to carrying out any

maintenance work to the blind rivet nut setting tool, changing threaded mandrels or when

not in use.

• When working with the tool, always wear protective goggles. Personal protection like clothes,

gloves, safety helmet, ear protection and anti-fall protection are highly recommended.

• When depositing the blind rivet setting tool, make sure that it cannot fall.

2.2 Safety instructions

1638027 Operating manual FireRex®C-WT

2.4 Technical data

2.3 Work capacity

The blind rivet nut setting tool is suitable for setting M5 to M10 blind rivet nuts and blind rivet

studs made of all materials and M12 made of aluminium and steel.

• Repair work must be carried out by skilled personnel. Use genuine parts for repair at all

times. In case of doubt, always send the complete blind rivet nut setting tool back to the

supplier or to GESIPA®.

• Avoidexcessivecontactwithhydraulicoil.Ifirritationoftheskinoccurs,washa󰀨ectedskin

partsthoroughlywithwater!

• Dispose of hydraulic waste oil according to current regulations.

Weight 5.2 kg

Working pressure 5 to 7 bar

Gun stroke max. 10 mm

Hose connection Ø8 mm (1/4)"

Compressed air consumption c. 2 - 4 litre/setting process (dependent on nut size)

Setting force at 6 bar 22 kN

Hydraulic oil ca. 30 ml (ISO VG 32 bis 46)

Noise emission Lpa 75 dB, Measurement uncertainty K = 3dB

Vibration < 2,5 m/s², Measurement uncertainty K = 1,5 m/s²

Compressed air quality Filtered and controlled via a pressure regulator (oiled or non-oiled;

oiled air prolongs the service life of the pneumatic motor)

Setting tool

1638027 Operating manual FireRex®C-WT

Supply voltage 24 Volt DC (no galvanic isolation in the device)

Permissible supply voltage range 10-28 Volt

Power consumption 1.5 Watt

Behaviour in the event of a failure of the supply

voltage

Automatic data retention after power failure

Laufzeit Stützbatterie (CR2032) für Realtime-

clock, typ.

5 years

Interface RS232

Interface transmission rate 9600Baud / 115200Baud

Interface protocol 8 data bits, 1 stop bit, parity none

Hardware handshake CTS/RTS

Process data memory max. 260,000 process data sets

Proledatamemory 512prolesin20prolelists

Temperature range 0-50°C

Protection class IP 20

Evaluation window up to max. 3

Process data module

2.5 Equipment/accessories

Threaded mandrels and nose-

piece

Dependent on selected device version in working position

Tool Hexagon screw driver SW 3

2 x double open-end spanner SW24/27

Suspension Loop Extendable from device top

Scope of delivery 1oilllingcontainer(1625612)

1 bottle of hydraulic oil 100ml (1445294)

USB stick (GrivCheck 2.0 software, GrivCheck 2.0 software user

manual, operating manual with spare parts list)

3. Conguration

In addition to the standard tool, the FireRex®C-WT blind rivet nut setting tool is equipped

with sensors for recording the setting force and setting stroke during the setting process. A

process data module is integrated into the head housing of the blind rivet nut setting tool that

evaluates the recorded process data. The process evaluation is visualised on the blind rivet

nut setting tool by means of an LED integrated into the housing. The sensors employed in the

blind rivet nut setting tool and the process data module are maintenance-free. Figure 1 shows

thecongurationoftheFireRex®C-WT with setting process monitoring.

1638027 Operating manual FireRex®C-WT

cable assembly

bead breaking

process

Air motor

Device holder

connection block

pressure relay

valve

Data cable

Air supply

Threaded mandrel

Nosepiece

Force/stroke

sensors

Figure 1

1638027 Operating manual FireRex®C-WT

Air motor

3.1 Pneumatic circuit diagram

Pneumatic attachments (1544052)

Item Description Part No.

1.1, 1.2 Solenoid valve 1630132

1.3 Solenoid valve 1600130 / 1630131

1.4 Solenoid valve 1630130 / 1630131

1.5 Connecting lead (for solenoid

valve)

1630134

1.6 Plug connection 1445957

1.7 Blind plug 146142

Pneumatic hose 1445398

Pneumatic feed unit (1518269)

Item Description Part No.

2.1, 2.2 Pressure control valve 1630139

2.3 Mounting bracket 1630146

2.4 Plug connection 1445932

2.5, 2.6 One-way restrictor 1572561

2.7 Guide cylinder 1630147

2.8 Proximity switch 1562253

2.9 Connecting cable (for proximity

switch)

1630144

2.10 Adapter bracket 1630146

Screw 1445977

Plate 1445361

1638027 Operating manual FireRex®C-WT

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