GFA ELEKTROMAT SI 25.15-30,00 Ex Bedienungsanleitung

Installation Instructions

ELEKTROMAT

SI 25.15-30,00 Ex

Model: 10003248 00002

-en-

Status: 19.11.2019

GfA ELEKTROMATEN GmbH & Co. KG

Wiesenstraße 81

D-40549 Düsseldorf

www.gfa-elektromaten.de

[email protected]

Table of contents

1General safety information .............................................................................................. 4

2Technical data of the drive unit ....................................................................................... 5

3Technical data of the gearbox ......................................................................................... 6

4Technical data of the motor ............................................................................................. 7

5Technical data of the terminal box ................................................................................... 8

6Technical data of limit switch / emergency manual operation switch ............................... 8

7Mechanical installation .................................................................................................... 9

8Electrical installation ..................................................................................................... 13

9Limit switch setting ........................................................................................................ 16

10Connection of the motor ................................................................................................ 18

11Limit switch connection ................................................................................................. 18

12Emergency manual operation (emergency hand crank) ................................................ 19

13Completion of commissioning / testing / operation ......................................................... 21

14Declaration of conformity, Motor .................................................................................... 26

15Declaration of conformity, Accessories .......................................................................... 27

16Declaration of incorporation / Declaration of conformity ................................................. 29



Symbols

Warning - Potential injury or danger to life!

Warning - Danger to life from electric current!

Note - Important information!

▶ Requirement - Required action!

Schematic representations are based on product examples. Deviations from delivered

products are possible.

1General safety information

Specified normal use

The drive unit is intended for doors, which have to be secured against falling down. A safety

brake is integrated in the gearbox. The drive unit is mounted directly onto the shaft. In

compliance with its explosion protection according to ATEX 2014/34/EU, it may be used in

explosive areas.

The safe operation is only guaranteed with specified normal use. The drive unit is to be

protected from rain, moisture and aggressive ambient conditions. No liability for damage

caused by other applications or non-observance of the information in the manual.

Modifications are only permitted with the agreement of the manufacturer. Otherwise the

Manufacturer’s Declaration shall be rendered null and void.

Safety information

Installation and initial operation tasks are to be performed by skilled personnel only.

Only trained electrical craftsmen are permitted to work on electrical equipment. They must

assess the tasks assigned to them, recognise potential danger zones and be able to take

appropriate safety measures.

Installation work is only to be carried out with the supply off and in a non-explosive

atmosphere.

Observe the applicable regulations and standards.

Documentation

The drive unit consists of components according to ATEX 2014/34/EU which are reliably

assembled. The documentation refers to the safe installation and operation of the drive unit.

It only quotes excerpts from the original documentation of the components. Should you have

any questions, please contact the manufacturer of the component.

Coverings and protective devices

Do not operate unless corresponding coverings and protective devices are installed.

Ensure that gaskets are fitted correctly and that cable glands are correctly tightened.

Spare parts

Only use original spare parts.

2Technical data of the drive unit

Explosion protection II 2G Ex db eb ib h IIC T4 Gb

II 2D Ex tb h IIIC 130°C Db

Output torque 250 Nm

Output speed 15 rpm

Output / hollow shaft 30,00 mm

Locking torque 635 Nm

Safety brake (testing centre / approval number) 14-003612-PR03

Maximum output speed Open / Close

for frequency inverter operation 15 / 15 rpm

Supply voltage 3~ 400 V

Operating current 2,70 A

Operating frequency 50 Hz

Power factor cos φ 0,76

Maximum movements per hour 20 h-1

Manual force, emergency manual operation 158 N

Protection class IP 65

Limit switch range

(maximum revolutions of the output / hollow shaft) 20

Temperature range -20 / +40 °C

Installation height < 1000 m

Components used

Gearbox SG 85F 92.T4

Motor F80-2GD CTVF /4

Terminal box 8146/1041

Limit switch / emergency manual operation switch 07-2511

3Technical data of the gearbox

Series SG 85F-92.T4

Manufacturer GfA

Explosion protection II 2G Ex h IIC T4 Gb

II 2D Ex h IIIC 130°C Db

Max. output torque 400 Nm

Max. output speed 19 rpm

Shaft centre distance 85 mm

Transmission ratio 1:92

Temperature range -20 / +40 °C

Protection class IP 65

4Technical data of the motor

Type F80-2GD CTVF C4

Manufacturer CEMP France

Explosion protection II 2G Ex d IIC T4

II 2D IP65 T 125°C

Certificate of verification TUV IT 14ATEX021X

Supply voltage 230 / 400 +/- 10% V

Operating current 4.68 / 2.70 A

Operating frequency 50 Hz

Power 1.1 kW

Power factor cos φ 0.76

Motor speed 1430 rpm

Motor torque 7.3 Nm

Operating mode S1

Protection class IP 65

Temperature class T4

PTC resistors 20°/140° 100-250 / 1600-4000 Ω

IA / IN ratio 4.9

Braking torque of spring-loaded brake 8 Nm

Braking voltage 205 V DC

Operating current of spring-loaded brake 0.12 A

Rectifier type B2-DC 230/205

Temperature range -20 / + 40 °C

5Technical data of the terminal box

Type Ex e 8146/1041

Manufacturer Stahl

Explosion protection II 2G Ex e II T6

II 2D Ex tD A21 IP 66 T80°C

Certificate of verification PTB 01 ATEX 1016

Supply voltage 250 max. 1100 V

Terminal cross-section 2.5 mm2

Temperature range T6: -20 / +40

T5: -20 / +55 °C

Protection class IP 66

6Technical data of limit switch / emergency manual operation switch

Type 07-2511-113061G

Manufacturer Bartec

Explosion protection II 2G Ex d IIC T6

II 2D Ex tD A21 IP 66 T80°C

Certificate of verification EPS 14 ATEX 1766 X

Supply voltage 400 V

Temperature range -20 / +40 °C

Protection class IP 66

Attention – Damage to components!

The maximum allowable current applied to the limit switches is

2A 400V for AC-15 and 0.15 250V for DC-13.

7Mechanical installation

Warning – Explosion hazard!



Check the atmosphere for explosion hazards before commencing installation tasks.

Requirements

The permissible loads on walls, mountings, connection and transmission elements must not

be exceeded even for maximum holding or locking torque (▶ observe technical data).

Connection elements

▶ Use self-locking

connection elements with

a minimum strength of

800 N/mm2 (8.8).

▶ Use a screw that

precisely fits the hole.

▶ Use adequately

dimensioned washers for

elongated holes.

BAGAB00002_Z002 BAGAB00003_Z002

3 : 1

Permissible mounting positions

BAGAC03005_Z001

Mounting

2 elongated holes are provided for mounting.

BAGAD03001_Z003

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