GFA ELEKTROMAT SG 85 Bedienungsanleitung

Installation Instructions

ELEKTROMAT

KE 40.24-40,00

Model: 10002234 10011

-en-

Status: 26.03.2021

GfA ELEKTROMATEN GmbH & Co. KG

Wiesenstraße 81

D-40549 Düsseldorf

www.gfa-elektromaten.de

[email protected]

Table of contents

1General safety information .............................................................................................. 4

Safe operation ......................................................................................................................... 4

2Technical Data ................................................................................................................ 6

3Mechanical installation .................................................................................................... 7

4Electrical installation ..................................................................................................... 12

5Limit switch adjustment ................................................................................................. 13

6Motor connection .......................................................................................................... 14

7Alternative motor connection ......................................................................................... 14

8Limit switch connection ................................................................................................. 15

9Emergency manual operation (emergency hand crank) ................................................ 16

10Completing commissioning / inspection ......................................................................... 18

11Declaration of incorporation / Declaration of conformity ................................................. 20



Symbols

Warning - Potential injury or danger to life!

Warning - Danger to life from electric current!

Note - Important information!

▶ Requirement - Required action!

Schematic representations are based on product examples. Deviations from delivered

products are possible.

1General safety information

Specified use

The drive unit is intended for vertically moving doors. The force is transmitted using a

chain. Doors that must be secured against dropping require a separate safety brake.

The drive unit must be protected against moisture and aggressive environmental

conditions (such as corrosive substances). The drive units are only suitable for indoor use.

Appropriate protective measures must be taken for outdoor installation. The drive unit is

not intended for hazardous areas. The values specified in the technical data of the drive

unit must not be exceeded. The safe operation can only be ensured if used as specified.

Target audience of these installation instructions

These installation instructions are geared towards qualified persons trained in the handling

of door systems. Expert knowledge, relevant skills and practical experience are what set

apart qualified persons. They are capable of safely carrying out the tasks involving

installation, maintenance and modernisation according to the instructions.

Safe operation

The safe operation of the product can only be ensured if it is used as specified. Follow the

installation instructions. Observe all specifications, especially warnings, when installing the

product in the overall system. GfA is not liable for damage resulting from non-observance

of the installation instructions. The resulting overall system must be reassessed for its

safety in accordance with applicable standards and directives (e.g. CE marking). These

installation instructions refer only to a part of the overall system and are not sufficient as

the sole instructions for the overall system. The installer of the system must prepare the

instructions for the overall system.

We recommend entering the danger area of the system only when the drive unit is at a

standstill.

Warning - Failure to follow these installation instructions may result in severe injury or death.

Please read these instructions before using the product.

Keep these instructions handy.

Include these instructions when passing on the product to third parties.

Warning - Danger from improper use of the product!

Do not let children operate the product unsupervised or use as a toy.

Warning - Danger to life from incorrect installation!

Work carried out improperly may result in death or severe injury from electrical

current or falling parts.

Allow only competent people to carry out the work.

Disconnect all cables from the power supply.

Observe valid regulations and standards.

Use suitable tools.

2Technical Data

Type SG 85

Output torque 400 Nm

Output speed 24 rpm

Output shaft / hollow shaft 40,00 mm

Maximum output speed open / close

for frequency inverter operation 42 / 42 rpm

Supply voltage 3~ 400 V

Operating current 3,00 A

Operating frequency 50 Hz

Power factor cos φ 0,80

Maximum movement per hour 12 h-1

Hand forces 255 N

Class of protection IP 65

Limit switch range

(maximum revolutions of output shaft / hollow shaft) 20

Braking torque 9 Nm

Braking voltage 103-130 V DC

Rectifier type EGR 230/103

Temperature range -10 / +40 (+60) °C

1) When using a temperature range of +40°...+60°C use half of maximum movements per hour.

3Mechanical installation

Prerequisites

The permissible loads on walls, fastenings, mountings and transmission elements must not

be exceeded, even for maximum holding torques or locking torques (▶ refer to technical

data).

Connection elements

▶ Self-locking connection

elements with a minimum

strength of 800 N/mm2

(8.8) must be used.

▶ Utilize the hole diameter

to the full.

▶ Use adequately

dimensioned washers for

elongated holes.

BAGAB00002_Z002 BAGAB 00003_Z002

3 : 1

Permissible mounting positions

BAGAC03201_Z003

Transmission elements

▶ Install the chain wheel

properly.

▶ Position the chain wheels

properly.

▶ Tighten the chain wheel

properly.

BAGAB00021_Z001

BAGAB00022_Z001

Mounting

Four holes are provided for mounting.

BAGAD03201_Z005

Installation

The descriptions below apply to general door specifications. The specifications of the door

manufacturer must also be observed during installation.

Warning - Potential injury or danger to life!

During installation, be sure to use a lifting device that has a sufficient load-

carrying capacity.

▶ Thoroughly grease the output-shaft.

BAGAE01201_Z001

▶ Install (①) and secure (②) the chain

wheel. Do not tighten yet. Install (③)and

secure (④) the output-shaft on the right or

left.

BAGAE03202_Z002

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