GPI G20-012PO Bedienungsanleitung

20 GPM (76 L/min)

12V (dc)

Fuel Transfer Pump

Models G20-012PO, G20-012MD, G20-012AD

(PATENT-PENDING)

Product Owner’s Manual EN

922138-01 Rev-3/2019

Please save these instructions for future reference. Read carefully before attempting

to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply

with instructions could result in personal injury and/or property damage.

Please refer to back cover for information regarding this product’s warranty and

other important information.

Thank you for choosing a Great Plains Industries product, and

congratulations on your purchase!

Headquartered in the heartland of the U.S., GPI strives

for integrity, innovation, continuous improvement, and

dependability—values you will immediately recognize when using

our products.

The maintenance policies and procedures outlined in this manual

emphasize our commitment to safety and our dedication to you

as a customer. By working together, we can ensure years of

reliable, quality service.

SAVE FOR YOUR RECORDS

Model #: ___________________

Serial #: ___________________

Purch. Date: _______________

DO NOT RETURN THIS PRODUCT TO THE STORE!

Please contact Great Plains Industries, Inc. before returning any product. If you are

missing parts, or experience problems with your installation, contact our Customer

Support Department. We will be happy to assist you.

Call: 800-835-0113 or 316-686-7361

Email: [email protected]

SAFETY /

SPECIFICATIONS

ASSEMBLY /

INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE /

REPAIR

GETTING STARTED

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BEFORE YOU BEGIN

Fueling Requirements

• This fuel pump is designed, tested and approved for use with gasoline

blends (up to E15), diesel fuel blends (up to B20) and kerosene.

Please take all due precautions when handling these flammable liquids.

• Do not use this pump for dispensing any fluids other than those for

which it was designed. To do so may damage the pumps components

and will void the warranty.

Power Source Requirements

• This manual covers 12V (dc) electric gear pump models G20-012PO,

G20-012MD, and G20-012AD

• Do not attempt connection of any pump to a 24V (dc), 115V (ac) or

230V (ac) power source.

Tools Needed

• Adjustable Wrench, Pipe Wrench, Pliers, Utility Knife, Wire Crimper/

Stripper, and Metric Hex Wrenches (Hex Key) (4 & 5 mm - Included)

UNPACKING

Contents

• (1) 12V (dc) Fuel Transfer Pump

• (1) Lockable Nozzle Holder

• (1) 90-Degree Modular Fitting and hardware kit & (1) thread tape

• (1) 18 ft. (5.5 m) Power Cord (Attached on models G20-012MD &

G20-012AD only)

• (1) Automatic Diesel Shut-off Nozzle (Model G20-012AD only) or

Manual Diesel Shut-off Nozzle (Model G20-012MD only)

• (1) 14 ft. (4.2 m) Dispensing Hose (Models G20-012MD &

G20-012AD only)

• (1) 15 in. (38 cm) to 40 in. (101 cm) Adjustable Suction Pipe

(Models G20-012MD & G20-012AD only)

Inspect

• After unpacking the unit, inspect carefully for any damage that may

have occurred during transit. Check for loose, missing or damaged

parts. Shipping damage claims must be filed with carrier.

• Review General Safety Instructions and all Caution, Warning, and

Danger statements as shown.

MAINTENANCE /

REPAIR TROUBLESHOOTING OPERATION GETTING STARTED

ASSEMBLY /

INSTALLATION

SAFETY /

SPECIFICATIONS

GENERAL SAFETY INSTRUCTIONS

IMPORTANT: It is your responsibility to:

• Know and follow applicable national, state and local safety codes

pertaining to installing and operating electrical equipment for use with

flammable liquids.

• Know and follow all safety precautions when handling petroleum fuels.

• Ensure that all equipment operators have access to adequate

instructions concerning safe operating and maintenance procedures.

Observe all safety precautions concerning safe handling of petroleum fuels.

To ensure safe operation, all fuel transfer systems

must be properly grounded. Proper grounding

means a continuous metal-to-metal contact from one component to

the next, including tank, tank mount, pump, meter, filter, hose and

nozzle. Care should be taken to ensure proper grounding during initial

installation and after any service or repair procedures. For your

safety, please take a moment to review the warnings below.

To prevent physical injury or property damage,

observe precautions against fire or explosion

when dispensing fuel. Do not operate the system in the presence

of any source of ignition including running or hot engines, lighted

tobacco products, gas or electric heaters, or any type of electronic

device. A spark can ignite fuel vapors.

Observe precautions against electrical shock

when operating the system. Serious or fatal

shock can result from operating electrical equipment in damp

or wet locations.

Inspect external pump wiring regularly to

make sure it is correctly attached to the battery.

To avoid electrical shock, use extra care when connecting the

pump to power.

Avoid prolonged skin contact with petroleum

fuels. Use protective goggles, gloves and aprons

in case of splashing or spills. Change saturated clothing and wash

skin promptly with soap and water.

Observe precautions against electrical shock

when servicing the pump. Always disconnect

power before repairing or servicing. Never apply electrical power

to the system when any of the coverplates are removed.

If using solvent to clean pump components

or tank, observe the solvent manufacturer’s

recommendations for safe use and disposal.

GETTING STARTED ASSEMBLY /

INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE /

REPAIR

SAFETY /

SPECIFICATIONS

G20-012PO G20-012MD G20-012AD

Housing

Material Aluminum

Pump Rate 20 GPM (76 L/min)

Duty Cycle Intermittent, 30 minute ON, 30 minute OFF

Suction Lift Up to 9 ft. (2.7 m)

Operating

Temperature -20 °F to 125 °F (-29 °C to 52 °C)

Operating

Pressure 12 PSI (0.82 bar)

Input 12V (dc)

Current Draw 34 amps

Motor 2000 RPM, .38 hp

Motor Approval cULus Listed,

Class I Div 1, cULus Listed, Class I Div 2,

Motor

Protection 40 amp circuit breaker

Cord 18 ft. (5.5 m) of 12

ga., included 18 ft. (5.5 m) of 12 ga., attached

Fuse 40 amp

Inlet 1 in. NPT

Outlet 1 in. NPT

Hose Type N/A Buna-N Electrically Conductive Discharge

Hose with Static Wire

Hose Size N/A 1 in. x 14 ft. (4.2 m)

Nozzle N/A 1 in. Manual Diesel 1 in. Auto Diesel

MAINTENANCE /

REPAIR TROUBLESHOOTING OPERATION GETTING STARTED

ASSEMBLY /

INSTALLATION

SAFETY /

SPECIFICATIONS

Figure 1

SPECIFICATIONS (CONTINUED)

G20-012PO, G20-012MD, G20-012AD

Dimensions

A. Pump Assy Width 9.20 in. (23.36 cm)

B. Pump Assy Height 9.24 in. (23.46 cm)

C. Pump Assy Depth 11.62 in. (29.51 cm)

GETTING STARTED OPERATION TROUBLESHOOTING MAINTENANCE /

REPAIR

SAFETY /

SPECIFICATIONS

ASSEMBLY /

INSTALLATION

INSTALLATION INSTRUCTIONS

Coverplates protect the operator from moving

parts. Never operate the pump without coverplates

in place. Never apply electric power to the pump without coverplates

in place. Always disconnect power before repairing or servicing.

Mechanical Connections

NOTE: All threaded fuel connections must be sealed with thread tape or a

pipe thread sealing compound approved for use with petroleum fuels and

tightened securely to prevent leakage.

NOTE: This pump must be mounted on a vented tank.

NOTE: This pump is designed to mount directly to a standard 2 in. male

pump tank mount adapter (included).

NOTE: This pump is designed to self-prime with dry gears.

If you require a greater initial prime height, coat the gears with fluid by

removing the outlet fitting on the top of the pump and pour a small quantity

of motor oil into the gear cavity. Replace and try again. A foot valve with

pressure relief may be needed to maintain prime.

Install Tank Adapter and Suction Pipe

1. Wrap lower threaded end of the tank adapter with three or four turns of

thread tape (see Figure 2). Using a wrench, tighten the adapter snugly into

the fuel tank.

NOTE: For Aluminum Tank Installation - To prevent thread galling of

aluminum fittings, always prepare the threads for assembly using an

anti-seize compound such as Loctite®567™, Hernon®Dripstop®940 or

equivalent.

2. Using pliers, remove the plastic plug from inlet port on bottom of pump.

Place the spin collar gasket into the inlet fitting on the bottom of the

pump.

3. Wrap the threaded end of suction pipe with three or four turns of thread

tape (see Figure 3). Thread the suction pipe into the inlet port on the

bottom of the pump and hand tighten until snug.

NOTE: If your tank is 15” - 24” deep, do not use the included suction pipe

extension; if your tank is 24” - 40” deep, attach the suction pipe extension

(see Figure 4).

MAINTENANCE /

REPAIR TROUBLESHOOTING SAFETY /

SPECIFICATIONS GETTING STARTED

OPERATION ASSEMBLY /

INSTALLATION

Figure 3Figure 2

Install Pump on Tank

1. Clean the tank interior of all dirt and foreign material.

2. Place the pump with suction pipe installed on the tank fitting and tighten

securely. Make sure the pump’s spin collar is not cross-threaded.

Install Nozzle Cover

1. Using a 4mm Hex wrench, install nozzle cover using (1) M6-1.0 x

14mm BHCS in lower hole (see Figure 5).

NOTE: For model G20-012PO only, DO NOT install nozzle cover until after

power cord has been installed. See Install Power Cord (G20-012PO model)

section.

Install 1 in. NPT Outlet Adapter

1. Remove plastic plug from outlet port of pump.

2. Install #222 O-ring into outlet port. Make sure O-ring is seated properly.

3. Using a 5mm Hex wrench, install the (4) M6-1.0 x 20mm SHCS

into the 1 in. NPT outlet adapter in desired direction on outlet port

(see Figure 5).

Figure 4

15” - 24” Telescoping Suction Pipe

24” - 40” Extension Pipe

INSTALLATION INSTRUCTIONS (CONTINUED)

GETTING STARTED SAFETY /

SPECIFICATIONS OPERATION MAINTENANCE /

REPAIR

TROUBLESHOOTING

ASSEMBLY /

INSTALLATION

Figure 5

INSTALLATION INSTRUCTIONS (CONTINUED)

Install Hose and Nozzle

1. Wrap one end of the dispensing hose with three to four turns of thread

tape and thread into outlet port. Tighten securely using an adjustable

wrench.

2. Wrap opposite end of hose with three or four turns of thread tape

and thread into nozzle. Tighten securely using an adjustable wrench.

3. Place the nozzle into the nozzle holder on the end of the pump motor

housing. Note that the nozzle cannot be placed in the holder unless

the pump switch is OFF (see Figure 9).

Outlet

Adapter M6-1.0 x 20mm

SHCS

M6-1.0 x 14mm

BHCS

Nozzle Cover

#222

O-ring

MAINTENANCE /

REPAIR TROUBLESHOOTING SAFETY /

SPECIFICATIONS GETTING STARTEDOPERATION ASSEMBLY /

INSTALLATION

INSTALLATION INSTRUCTIONS (CONTINUED)

Install Power Cord (G20-012AD & G20-012MD models)

NOTE: This pump is pre-wired for installation in CLASS I, DIVISION 2

locations such as portable fuel tanks, trailers, etc. Connection method to a

battery will depend upon the application.

If pump is to be installed in a CLASS I, DIVISION I

location please contact GPI for the

appropriate product.

Install Power Cord (G20-012PO model)

For installation in unclassified areas, the supplied power cord, fuse and

strain relief grip may be used.

NOTE: These components have not been evaluated as part of the UL

Listed Equipment and are not intended for use in a Hazardous (Classified)

Location.

To install the power cord, remove the (4) M6-1.0 x 20mm SHCS and

electrical coverplate (see Figure 7).

If necessary, trim the power cord to the desired length. Strip 3 to 4 inches

(7.5 to 10 cm) of outer insulation from the power cord end. Then strip 1/2

inch (1.3 cm) of insulation from the power cord wires.

Slide the strain relief grip onto the power cord so that the threaded end of

the strain relief grip faces the stripped power wires (see Figure 6).

Insert the power cord through the 1/2 inch NPT connection on the back

of the pump (see Figure 7). Using wire nuts, connect the black wire to

the black wire and the red wire to the red in the pump’s electrical cavity.

Position the wires inside the electrical cavity and tighten the strain relief grip

securely. Make sure surfaces are clean. Reinstall the electrical coverplate

and switch lever, and tighten securely.

If the pump is to be installed in a Hazardous

(Classified) location, it must be installed by a

licensed electrician and conform to National Fire Protection

Association (NFPA) codes 30 and 70. You as the owner, are

responsible for seeing that the installation and operation of your

pump complies with NFPA codes as well as any applicable state and

local codes. Rigid conduit must be used to install wiring. Note that

the lead wires are factory-sealed isolating the motor from the

junction box.

Failure to follow these wiring instructions may result in death or

serious injury from shock, fire or explosion.

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