Graco LazerVac Series Leitfaden

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3A5576D

Operation, Parts

LazerVac™ and Cyclone

Vacuum for collection of dry concrete and asphalt dust. For professional use only.

Vacuums Description Approvals

25M858 LazerVac 230 (120V)

25E237 LazerVac 330 (230V)

Separators

25M861 Cyclone 20 (20 gallon)

25M862 Cyclone 32 (32 gallon)

Important Safety Instructions

Read all warnings and instructions in this manual.

Be familiar with the controls and the proper usage

of the equipment. Save all instructions.

LazerVac Cyclone 20 and 32

Contents

23A5576D

Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

LazerVac 230 and 330 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Cyclone 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Cyclone 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Emptying Collection Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Shutdown and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Main Assembly Diagram (LazerVac) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Main LazerVac Assembly Parts (LazerVac) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Motor Housing Assembly Diagram (LazerVac 230) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Motor Housing Assembly Parts List (LazerVac 230) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Motor Housing Assembly Diagram (LazerVac 330) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Motor Housing Assembly Parts List (LazerVac 330) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Auto Filter Cleaner Assembly (LazerVac) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Cyclone 20 Assembly and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Cyclone 20 Assembly and Accessories Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Cyclone 32 Assembly and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Cyclone 32 Assembly and Accessories Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Warnings

3A5576D 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation

point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these

symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard

symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

DUST HAZARD

Grinding concrete and other surfaces can create dust that contains hazardous substances.

To reduce the risk of serious injury:

• Control the dust to meet all applicable workplace regulations.

• Wear a properly fit-tested and government approved respirator suitable for the dust conditions when

emptying collection tank or performing maintenance.

• Do not use without dust bag and filters in place.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause elec-

tric shock.

• Turn off and disconnect power cord before servicing equipment.

• Connect only to grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the equipment. Keep

cord away from heat, sharp edges, or moving parts.

• Do not use on wet surfaces.

Warnings

43A5576D

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of

electric shock by providing an escape wire for the electric current. This product is equipped with a cord

having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet

that is properly installed and grounded in accordance with all local codes and ordinances.

• Improper installation of the grounding plug is able to result in a risk of electric shock.

• When repair or replacement of the cord or plug is required, do not connect the grounding wire to

either flat blade terminal.

• The wire with insulation having an outer surface that is green with or without yellow stripes is the

grounding wire.

• Check with a qualified electrician or serviceman when the grounding instructions are not completely

understood, or when in doubt as to whether the product is properly grounded.

• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a

qualified electrician.

• This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to the

plugs illustrated in the figure below.

• Only connect the product to an outlet having the same configuration as the plug.

• Do not use an adapter with this product.

Extension Cords:

• Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that

accepts the plug on the product.

• Make sure your extension cord is not damaged. If an extension cord is necessary, use 12 AWG

(2.5 mm2) minimum to carry the current that the product draws.

• An undersized cord results in a drop in line voltage and loss of power and overheating.

WARNING

120V US 230V

Warnings

3A5576D 5

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not leave the work area while equipment is energized. Turn off all equipment when equipment is

not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

• Maintain a safe operating distance from other people in the work area.

ENTANGLEMENT HAZARD

Rotating parts can cause serious injury.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Do not wear loose clothing, jewelery, or long hair while operating equipment.

FIRE AND EXPLOSION HAZARD

Flammable fumes in work area can ignite or explode. To help prevent fire and explosion:

• Do not use to pick up flammable or combustible liquids, such as gasoline, or use in areas where they

may be present.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating

area of the equipment to help protect you from serious injury, inhalation of dust or chemicals, and

hearing loss. This equipment includes but is not limited to:

• Protective eye wear.

• Hearing protection.

• Properly fit-tested and government approved respirator suitable for the dust conditions.

WARNING

Component Identification

63A5576D

Component Identification

LazerVac 230 and 330 Cyclone 20 Cyclone 32

Component

A Auto Filter Cleaner Power Switch

B Vacuum Motor Switch

C Vacuum Motor Switch

D Vacuum Motor Switch (LazerVac 330 only)

E Motor Housing Assembly

F Engagement Lever

G Filter Housing and Body

H Dust Collection Tank (Dust Bag Holder is inside tank, not shown)

J Vacuum Hookup

K Vacuum Inlet

L Vacuum Outlet

N Separator Lid

O Long Hose (to connect the LazerVac or Cyclone to the GrindLazer)

P Short Hose (to connect the LazerVac to the Cyclone)

Setup

3A5576D 7

Setup

1. Insert dust collection bags into Dust Collection

Tanks .

a. Remove Dust Collection Tank by pulling up on

the Engagement Lever and insert the collection

bag into the tank. Wrap the bag around the lip of

the tank and insert the Dust Bag Holder on top

of the bag. Reinsert the tank into the bottom of

the LazerVac. Lock the tank by pushing down

on the Engagement Lever.

b. If using a Cyclone separator, remove the

Separator Lid and insert the collection bag into

the tank. Insert the Dust Bag Holder on top of

the bag. Wrap the bag around the lip of the tank

and reinstall the Separator lid onto the tank.

2. Connect hoses.

If using a Cyclone separator:

• Connect one end of the Short Vacuum Hose to the

inlet of the LazerVac. Connect the other end of the

short hose to the outlet of the Cyclone separator.

• Connect one end of the Long Vacuum Hose to the

inlet of the Cyclone separator. Connect the other

end of the long hose to the vacuum hookup on the

GrindLazer.

If not using a Cyclone separator:

• Connect one end of the Long Vacuum Hose to the

inlet of the LazerVac. Connect the other end of the

long hose to the vacuum hookup on the GrindLazer.

NOTE: Use the Y-Connector (LazerVac 330 only) to

connect 2 hoses to the vacuum or separator, if desired.

Operation

83A5576D

Operation

1. Ensure all LazerVac motor switches are turned to

“OFF”. Plug vacuum into grounded power source.

2. Turn Auto Filter Cleaner Power Switch to “ON”.

Ensure the sound of the Filter Cleaner Bar is heard

contacting the inside of the filter. If no sound is

heard, replace the Plastic Inserts on the cleaning

bar. See page 18.

3. After 10 seconds, turn on a Vacuum Motor Switch.

Turn on additional vacuum motors if more vacuum

power is needed.

4. LazerVac is now ready for dust collection from the

GrindLazer or other removal equipment.

5. Use the vacuum accessories shown in the section

titled Main Assembly Diagram (LazerVac), page

12 to pick up dust from the ground between grinding

passes.

Emptying Collection Tanks

1. When Dust Collection Tanks are full, turn off all

vacuum motors and leave Auto Filter Cleaner power

switch to “ON”. After 2 minutes of cleaning the

vacuum filters, turn off cleaning switch and unplug

vacuum from power source.

2. If LazerVac is full, remove Dust Collection Tank by

pulling up on the Engagement Lever.

3. If Cyclone separator is full, remove the Separator

Lid.

4. Remove the Dust Bag Holder from the tank.

5. Wearing a respirator, gather and secure the top of

the collection bag. Lift and remove the collection

bag, tie up and then dispose. Follow local

ordinances and regulations for disposal.

6. Insert new bags into the collection tanks and insert

the Dust Bag Holder on top of the bag. Then reinsert

the tanks into the Cyclone separator and into the

bottom of the LazerVac. Ensure the Dust Collection

Tank is securely attached to the body of the vacuum

by pushing down on the Engagement Lever.

DUST HAZARD

Grinding concrete and other surfaces can create dust

that contains hazardous substances. To reduce the

risk of serious injury:

• Respirator must be worn when emptying or

cleaning Dust Collection Tanks or bags.

• Follow local ordinances and regulations for

disposal.

Shutdown and Storage

3A5576D 9

Shutdown and Storage

Shutdown

1. Turn off all vacuum motors and leave Auto Filter

Cleaner Power Switch to ON.

2. Allow the Auto Filter Cleaner to run for 2 minutes,

then turn to OFF.

3. Unplug LazerVac from power source and remove

hoses from the vacuum.

Storage

Disconnect power cord before storing. Store indoors.

NOTICE

Do not store in a location with high temperatures or

excessive humidity, in order to prevent damage to

your LazerVac components.

Maintenance

10 3A5576D

Maintenance

The following steps should be performed to maintain

proper operation and sustain the life of the LazerVac.

Daily

• Prior to use, inspect all hoses for holes. Repair or

replace damaged hoses.

• To help maintain performance and dust control,

replace filters when:

- Vacuum filters have tears or are clogged.

- Airborne dust is visible when using the

LazerVac.

Weekly

• Inspect Filter Ring Seal for damage. If damaged,

replace seal. Ensure seals are installed correctly

and properly sealed.

• Inspect Filter Cleaner Plastic Inserts for wear or

damage. Replace the inserts regularly to help

maintain performance and dust control.

DUST AND SHOCK HAZARD

To reduce the risk of serious injury:

• Respirator must be worn during all maintenance.

• Follow local ordinances and regulations for

disposal of dust.

• Unplug vacuum from power source before

maintenance.

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