Graco ExactaBlend AGP Bedienungsanleitung

332453A

Kit Instructions

ExactaBlend™AGP Advanced Glazing Proportioner

Accessory Kits

For dispensing two component silicone and polysulfide materials.

For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for maximum working pressure

and model information.

Important Safety Instructions

Read all warnings and instructions in this

manual and the ExactaBlend AGP Advanced

Glazing Proportioner, Setup-Operation man-

ual. Save all instructions.

24r809

Related Manuals

2332453A

Related Manuals

Refer to ExactaBlend AGP Advanced Glazing Propor-

tioner, Setup-Operation manual for the complete list of

related manuals.

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Light Tower, 24R824 . . . . . . . . . . . . . . . . . . . . . . 3

Low Level Sensors, 24R935 . . . . . . . . . . . . . . . . 4

USB Kit, 24R936 . . . . . . . . . . . . . . . . . . . . . . . . . 6

Calibration Check Assembly, 24R777 . . . . . . . . . 7

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Light Tower, 24R824 . . . . . . . . . . . . . . . . . . . . . . 9

Low Level Sensors, 24R935 . . . . . . . . . . . . . . . 10

Calibration Check Assembly, 24R777 . . . . . . . . 11

Calibration Check Module . . . . . . . . . . . . . . . . . 12

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 14

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 14

Installation

332453A 3

Installation

Light Tower, 24R824

1. Perform the Shutdown procedure in the Exact-

aBlend AGP Advanced Glazing Proportioner,

Setup-Operation manual.

2. Remove the nut that secures the fluid plate.

3. Fasten the light tower bracket to the boom assem-

bly. Torque the nut to 24 ft-lb (33 N•m).

4. Mount the light tower to the bracket. Hand tighten

the light tower nut.

5. Connect the cable from the light tower to port 3

located on the Fluid Control Module (FCM).

Installation

4332453A

Low Level Sensors, 24R935

1. Perform the Shutdown procedure in the Exact-

aBlend AGP Advanced Glazing Proportioner,

Setup-Operation manual.

2. Remove the air shut off valve cable from port 1

located on the Fluid Control Module (FCM).

3. Install the splitter into port 1.

4. Install the air shut off valve cable and the low level

cable end labeled “J1B” into the splitter.

5. Route the low level cable along the boom. Follow

the air hoses and electrical lines that are installed.

6. Mount the sensor to the bracket.

7. Attach the bracket to the electrical enclosure for the

base ram. Torque the bolts to 5.1 ft-lb (6.9 N•m).

8. Attach the bracket to the pump mast for the catalyst

ram. Torque the bolts to 5.1 ft-lb (6.9 N•m).

x 2

Installation

332453A 5

9. Install a collar on the mast shaft for both chemical

rams.

10. Connect the cable end labeled “J1BA” to the base

sensor.

11. Connect the cable end labeled “J1BB” to the cata-

lyst sensor.

12. Route and secure access cable so it will not be

damaged during normal machine operation.

13. Turn the power on at the electrical enclosure.

14. Slide the collar so it is at the level of the sensor.

15. Adjust the sensor until it senses the collar. A light

will aluminate on the sensor to visually show it is

activated.

16. Tighten the sensor to its current position.

17. Adjust the collar on the shaft to the desired height

and tighten. The placement of the collar will deter-

mine when the machine will recognize an empty

drum.

18. Repeat steps 14 through 17 for the other chemical

sensor.

19. Navigate to the Setup Screen 1 on the Display

Module (DM) and activate the low level sensor

option.

Installation

6332453A

USB Kit, 24R936

1. Perform the Shutdown procedure in the Exact-

aBlend AGP Advanced Glazing Proportioner,

Setup-Operation manual.

2. Mount the USB Module to the side of the electrical

enclosure. Torque the bolts to 2.6 ft-lb (3.5 N•m).

3. Connect the longest CAN cable to the USB Module.

Route the CAN cable along the boom. Follow the air

hoses and electrical lines that are installed.

4. Connect the CAN cable extension to the CAN cable

end. Connect the other end to the Fluid Control

Module (FCM).

5. Refer to the ExactaBlend AGP Advanced Glazing

Proportioner, Setup-Operations manual for screen

details.

Installation

332453A 7

Calibration Check Assembly,

24R777

1. Perform the Shutdown procedure in the Exact-

aBlend AGP Advanced Glazing Proportioner,

Setup-Operation manual.

2. Install the hose clamps onto the boom assembly.

Hand tighten all hose clamps.

NOTE: The base material tube is 0.5 in. (1.3 cm) in

diameter. Verify the hose clamps are installed on the

correct side of the boom assembly.

3. Remove the pressure gauges and fittings.

4. Install the tube fittings. Tighten the fittings to prevent

leaking.

5. Install the material tube lines onto the boom assem-

bly. Tighten all fittings to prevent leaking.

6. Install the check valve assembly onto the tube lines.

Tighten all fittings to prevent leaking.

Troubleshooting

8332453A

Troubleshooting

1. Follow Pressure Relief Procedure in the Exact-

aBlend AGP Advanced Glazing Proportioner,

Setup-Operation manual before checking or repair-

ing gun.

2. Check all possible problems and causes before dis-

assembling gun.

Problem Cause Solution

Light Tower

Light does not blink green, red, and

off in sequence when the machine

is first turned on.

Bad connection or cable Ensure cable is connected or

replace the cable.

Bad light stack. Replace light stack.

Low Level Sensors

The sensor does not activate. The low level sensor option has not

been activated on the DM.

Navigate to Screen 1 and activate

the low level sensor option.

The sensor has not been mounted

correctly.

Adjust the sensor until it is activated

by the collar.

The collar has been installed too

high on the shaft.

Lower the collar until the sensor is

activated.

Bad connection or cable Ensure cable is connected or

replace the cable.

Bad sensor Replace sensor.

USB Kit

Screen 4 does not show the USB

option.

Bad connection or cable. Ensure cable is connected or

replace the cable.

Bad GCA components. Replace the GCA components.

Parts

332453A 9

Parts

Light Tower, 24R824

--- Not available for individual sale.

FIG. 1: Light Tower

003

001

002

Ref Part Description Quantity

001 --- BRACKET, tower, light, 30mm 1

002 127087 LIGHT, tower, 30mm, red/green 1

003 127066 HARNESS, m8xm12 1

Parts

10 332453A

Low Level Sensors, 24R935

--- Not available for individual sale.

FIG. 2: Low Level Sensors

Ref Part Description Quantity

101 --- BRACKET, sensor, level, catalyst 1

102 --- BRACKET, sensor, low/empty 2

103 100016 WASHER, lock 6

104 121112 SCREW, cap, socket head 2

105 117028 SCREW, socket head, m6x16 4

106 122716 SENSOR, inductive, m12 2

107 127140 COLLAR, clamp, 1-3/8 id, 2piece 1

108 127141 COLLAR, clamp, 1 id, 2piece 1

109 127137 HARNESS, splitter, m12, 5pin 1

110 126520 CONNECTOR, splitter, m12 1

108 106 102 103,

105

109

110

102

101

103,

105

106

103,

105

101

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