Graco 204867 Bedienungsanleitung

306436L

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INSTRUCTIONS-PARTS LIST

Important Safety Instructions

Read all warnings and instructions in this manual.

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MODEL 204867

Hand Pump Assembly

HAND-OPERATED, 120-LB SIZE

Gear Lube Dispensers

175 psi (1.2 MPa, 12 bar) Maximum Working Pressure

Model Mounting Cover Meter

225376,

Series B

Portable Base Cover inline,

electronic

225378,

Series A

Portable Base Cover None

225380,

Series A

None Cover None

225384,

Series B

Portable Truck Cover inline,

electronic

HAND-OPERATED, 16-GALLON SIZE

Automatic Transmission

Fluid Dispenser

175 psi (1.2 MPa, 12 bar) Maximum Working Pressure

Model Mounting Cover Meter

225880,

Series B

Portable Base Cover inline,

electronic

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440--1441

http://www.graco.com

Graco Inc. is registered to I.S. EN ISO 9001

Model 225384

06789A

Model 225880

06790A

2 306436

Table of Contents

Installation 3..........................................................................................

Operation 4..........................................................................................

Dimensions Chart 4...................................................................................

Service 6............................................................................................

Parts

Hand Pump Assembly, Model 204867 7................................................................

Gear Lube Dispensers, Models 225378, 225376, 225380 8...............................................

Gear Lube Dispenser, Model 225384 9................................................................

Automatic Transmission Fluid Dispenser, Model 225880 10...............................................

Truck Assembly, Model 203650 10....................................................................

Portable Base Assembly, Model 203622 11.............................................................

Hose and Meter Assemblies, Models 239707, 239705 11.................................................

Warranty 12.........................................................................................

Graco Phone Number 12...............................................................................

3306436

Installation

See Fig.1 or Fig. 2, depending on your model.

Models with a Portable Truck

Insert the truck handle (708) into the sockets in the

truck base (701).

All Models

Place a full container of fluid on the base. Carefully

clean the container top before opening it to avoid fluid

contamination. Secure the drum or shield (401) with

the hardware provided.

Models with a Drum Cover

Install the drum cover (601) on the opened drum and

secure it with the thumbscrews (603).

All Models

Slide the pump extension tube (318) all the way down

on the riser tube (314). Insert the riser tube into the

opening in the top of the shield (401) or cover (601).

Lower the pump until the outlet housing (319) rests on

the shield or cover and secure it with the four screws

(309). Install the pump lever (316), clevis (311), and

hose and meter assembly (2 or 5).

To prime the pump, open the nozzle (502) and operate

the pump until fluid flows from the nozzle. Close the

nozzle and place it in the opening in the outlet housing

(319).

Fig. 1

311 316

319

601

603

502

309

314

318

104

101

102

06782A

Fig. 2

708

707

706

701

06783

4 306436

Operation

UTION

To avoid contamination when changing drums, do

not let the pump’s intake valve touch the floor or any

dirty surface.

Reset the meter to zero by pressing the RESET

button.

Insert the nozzle in the fill hole. Open the nozzle and

operate the pump. When finished, close the nozzle

and wipe off any excess fluid. Place the nozzle in the

opening in the outlet housing.

If the meter fails to register, it may be due to a low

battery. See the Service section in instruction manual

308687.

Models with Non-Drip Nozzle 200--348

The non-drip nozzle can be set in the automatic posi-

tion by turning it two or more turns counterclockwise.

Dimension Chart

Model No. Height

in. (mm)

Width

inch (mm)

Weight

lb (kg)

225376 37 (940) 19 (483) 36 (16)

225378 37 (940) 19 (483) 34 (15)

225380 35 (889) 16 (406) 18 (8)

225384 39 (991) 24 (610) 49 (22)

225880 37 (940) 19 (483) 35 (16)

5306436

Notes

6 306436

Service

Pump Service

NOTE: Clean all parts in non-flammable solvent. Dry

all parts thoroughly before reassembly.

1. Remove the pump from the cover or shield.

2. Slide the extension (318) up the riser tube (314) to

expose the intake valve (302).

3. Unscrew the intake valve (302) from the riser tube

(314). Disassemble the intake valve and clean and

inspect the parts. Replace worn or damaged parts.

4. Unscrew the riser tube (314) from the outlet

housing (319).

5. Pull the riser tube down off the connecting rod

(320) and piston (301).

6. Unscrew the piston (301) from the connecting rod

(320). Disassemble the piston and clean and

inspect the parts. Replace worn or damaged parts.

7. Loosen the packing nut (312).

8. Disconnect the rod (320) from the pump lever

(316). Pull the connecting rod down out of the

outlet housing (319).

9. Unscrew the packing nut (312) and remove the

packings (313). Clean and inspect the parts.

Replace worn or damaged parts.

10. Reassemble the pump in the reverse order,

following the lubrication and sealant notes in Fig.

3. Tighten the packing nut (312) just enough to

stop leakage.

308

Fig. 3

303

310

311

306

304

309

316

321

312

313

305 307

319

320

301f

301c

301d

301b

301a

301e

314

315

318

317

302b

302d

302c

302a

Lubricate threads 1

Lubricate I.D.

Lubricate O.D.

Apply pipe sealant

to threads

301

302

Hand Pump Assembly, Model 204--867,

Series A

06784A

322

7306436

Parts

Ref No. 3, Model 204867, Series A

Hand Pump Assembly

See Parts Drawing in Fig. 3.

Ref

No. Part No. Description Qty.

301 200753 PISTON ASSEMBLY

Includes items 301a to 301f 1

301a 100114 .BALL, steel, 7/16 in. dia. 1

301b 150134 .SPRING, compression 1

301c 150463 .GLAND, male 1

301d* 150464 .V--PACKING, leather 3

301e 150465 .SEAT, piston 1

301f 152559 .HOUSING, piston 1

302 202162 INTAKE VALVE HOUSING

Includes items 302a to 302d 1

302a 101021 .RING, retaining 1

302b 156738 .VALVE, poppet 1

302c 156739 .BODY, valve 1

302d 156750 .GUIDE, poppet 1

303 100133 LOCKWASHER, spring, 3/8 in. 1

304 100184 CAPSCREW, hex, 5/16--24 x 1 in. 1

305 100187 NUT, hex, 5/16--24 1

306 100191 NUT, wing, 5/16--18 1

307 100214 LOCKWASHER, spring, 5/16 in. 1

Ref

No. Part No. Description Qty.

308 100340 NUT, hex, 3/8--16 1

309 101120 SCREW, rd hd, 1/4--20 x 1--1/4 in. 4

310 150662 SCREW, pivot 1

311 150726 CLEVIS 1

312 154513 PACKING NUT 1

313* 154514 PACKING, duck and neoprene 2

314 156511 RISER TUBE 1

315 156593 O-RING, nitrile rubber 1

316 158769 LEVER, pump handle 1

317 159487 SPACER 1

318 159488 TUBE, extension 1

319 159923 HOUSING, outlet 1

320 159930 CONNECTING ROD 1

321 159931 SCREW, pivot 1

322 100119 ELBOW, 1/2 npt 1

* Keep spare on hand to reduce down time.

8 306436

Parts

Gear Lube Dispenser

Model 225378, Series A

without meter

Includes items 1, 3, 6, 201

Model 225376, Series B

with meter

Includes items 1, 2, 3, 6

Ref

No. Part No. Description Qty

1 203622 PORTABLE BASE ASSEMBLY

See separate Parts List, page 11 1

2 239705 HOSE & METER ASSEMBLY

See separate Parts List, page 11 1

3 204867 HAND PUMP ASSEMBLY

See separate Parts List, page 7 1

6 204574 COVER ASSEMBLY

See manual 306--345 1

201 214658 HOSE ASSEMBLY

Model 225378 only

Includes items 201a to 201c; See

separate Parts List on page 11, under

Ref No. 2, Hose & Meter Assembly 1

201

06787

Gear Lube Dispenser

Model 225380, Series A

Includes items 3, 6, 201

Ref

No. Part No. Description Qty

3 204867 HAND PUMP ASSEMBLY

See separate Parts List, page 7 1

6 204574 COVER ASSEMBLY

See manual 306345 1

201 214658 HOSE ASSEMBLY

Model 225378 only

Includes items 201a to 201c; See

separate parts list on page 11, under

Ref No. 2, Hose & Meter Assembly 1

201

06788

9306436

Parts

Gear Lube Dispenser

Model 225384, Series B

Ref

No. Part No. Description Qty

2 239705 HOSE & METER ASSEMBLY

See separate Parts List, page 11 1

3 204867 HAND PUMP ASSEMBLY

See separate Parts List, page 7 1

6 204574 COVER ASSEMBLY

See manual 306345 1

7 203650 TRUCK ASSEMBLY

See separate Parts List, page 10 1

06789A

10 306436

Parts

Automatic Transmission Fluid Dispenser

Model 225880, Series B

Ref

No. Part No. Description Qty

1 203622 PORTABLE BASE ASSEMBLY

See separate Parts List, page 11 1

3 204867 HAND PUMP ASSEMBLY

See separate Parts List, page 7 1

5 239707 DISPENSE KIT, metered

See separate Parts List, page 11 1

6 204574 COVER ASSEMBLY

See manual 306345 1

06790A

Ref No. 7, Part No. 203650, Series A

Truck Assembly,

Ref

No. Part No. Description Qty

701 203651 TRUCK BASE 1

702 100609 SCREW, rd hd, 1/4--20 x 3/8 in. 2

703 101242 RETAINING RING 2

704 101251 WHEEL 2

705 154636 WASHER 4

706 159912 THUMBNUT 2

707 159913 HOLD DOWN CLAMP,

steel drums only 2

159952* HOLD DOWN CLAMP,

5 gallon pail 2

708 159924 TRUCK HANDLE 1

* Must be ordered separately.

708

706

701

702

705

704

705

703

707

06797

706

707

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