Graco SD Series Gebrauchs- und Pflegehandbuch

Repair and Parts

SD Series™Cord

and Light Reel 3A2826B

For storing electric cord used to provide electricity and/or light. For indoor and dry

location use only.

Not approved for use in explosive atmospheres or hazardous locations.

Models: pages 3 and 4

Important Safety Instructions

Read all warnings and instructions in this

manual and in SD Series Cord and Light Reel

Installation manual. Save all instructions.

Size 5 Model

Size 10 Model

Table of Contents

23A2826B

Table of Contents

120 Volt Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

230 Volt Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Component Identification . . . . . . . . . . . . . . . . . . . . 7

Adjusting Spring Tension . . . . . . . . . . . . . . . . . . 8

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Replacing the Spring Cassette . . . . . . . . . . . . . 11

Replacing the Accessory Cord . . . . . . . . . . . . . 12

Electrical Power Cords . . . . . . . . . . . . . . . . . . . 17

Slip Ring Replacement . . . . . . . . . . . . . . . . . . . 19

Single Industrial Receptacle 120V Models . . . . 21

NEMA 5-20R (24N871) . . . . . . . . . . . . . . . . . . . 21

Single Industrial Receptacle

230 Models

CEE 7/7 16 Receptacle (24N872) . . . . . . . 21

Fluorescent Light (16N223) . . . . . . . . . . . . . . . 22

Fluorescent Light with Tool Tap (16N224) . . . . . 22

LED Light 120V (16N227) . . . . . . . . . . . . . . . . . 22

Tool Tap 120V (16N226) . . . . . . . . . . . . . . . . . . 22

Duplex GFCI Industrial Receptacle . . . . . . . . . . 24

5-15R (24N880) 5-20R (24N881) . . . . . . . . . . . 24

Replacement Bulbs . . . . . . . . . . . . . . . . . . . . . . 25

For Fluorescent Lights - 16P697 . . . . . . . . . . . . 25

For 230V LED Lights - 16P1696 . . . . . . . . . . . . 25

Parts

Size 5 shown . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Size 5 and Size 10 Models . . . . . . . . . . . . . . . . 28

Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Dimensions - Size 5 and Size 10 Models . . . . . 35

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 36

Related Manuals

3A2592 - SD Electric Cord Reel Instructions

3A2828 - Reel Enclosure Installation

406742 - Ball Stop Kit

406743 - Roller Guide Kit

120 Volt Models

3A2826B 3

120 Volt Models

Model Description Size

Cord

Length Insulation

Power

Cord

Connect Accessory

Blue

Wire Gauge

(AWG)

Current

(Amperes) Size 5 Size 10

24M510

Cord, No

Accessory

16 13

✓50 feet

15 meters SJTOW

NEMA

5-15P

(24N866)

24M511

16 10

✓95 feet

29 meters SJTOW

NEMA

5-15P

(24N866)

24M512

12 20

✓50 feet

15 meters SJOOW

NEMA

5-20P

(24N868)

24M513

12 18

✓95 feet

29 meters SJOOW

NEMA

5-20P

(24N868)

24M517

Single Industrial

Receptacle

16 13 ✓35 feet

10 meters SJTOW

NEMA

5-15P

(24N866)

NEMA

5-15R

(24N892)

24M518

16 13

✓50 feet

15 meters SJTOW

NEMA

5-15P

(24N866)

NEMA

5-15R

(24N893)

24M521

12 20 ✓35 feet

10 meters SJOOW

NEMA

5-20P

(24N868)

NEMA

5-20R

(24N871)

24M522

12 20

✓50 feet

15 meters SJOOW

NEMA

5-20P

(24N868)

NEMA

5-20R

(24N871)

24M524

12 18

✓

95 feet

29 meters SJOOW

NEMA

5-20P

(24N868)

NEMA

5-20R

(24N871)

24M525 Duplex GFCI

Industrial

Receptacle

12 20

✓50 feet

15 meters SJOOW

NEMA

5-20P

(24N868)

Duplex NEMA 5-20R

(24N881)

24M526

12 18

✓95 feet

29 meters SJOOW

NEMA

5-20P

(24N868)

Duplex NEMA 5-15R

(24N880)

24M527

Fluorescent

Light

16 0.3 ✓35 feet

10 meters SJTOW

NEMA

5-15P

(24N866)

16N223

24M528

16 0.3

✓50 feet

15 meters SJTOW

NEMA

5-15P

(24N866)

16N223

24M529

16 0.3

✓95 feet

29 meters SJTOW

NEMA

5-15P

(24N866)

16N223

24M530

Fluorescent

Light with Tool

Tap

16 10 ✓35 feet

10 meters SJTOW

NEMA

5-15P

(24N866)

16N224

24M531

16 10

✓50 feet

15 meters SJTOW

NEMA

5-15P

(24N866)

16N224

24M532

16 10

✓95 feet

29 meters SJTOW

NEMA

5-15P

(24N866)

16N224

230 Volt Models

43A2826B

230 Volt Models

24M533

LED Light

16 0.05 ✓35 feet

10 meters SJTOW

NEMA

5-15P

(24N866)

16N227

24M534

16 0.05

✓50 feet

15 meters SJTOW

NEMA

5-15P

(24N866)

16N227

24M535

16 0.05

✓95 feet

29 meters SJTOW

NEMA

5-15P

(24N866)

16N227

24M536

LED Light with

Tool Tap

16 12 ✓35 feet

10 meters SJTOW

NEMA

5-15P

(24N866)

16N227 - light

16N226 - tool tap

24M537

16 12

✓50 feet

15 meters SJTOW

NEMA

5-15P

(24N866)

16N227 - light

16N226 - tool tap

24M538

16 10

✓95 feet

29 meters SJTOW

NEMA

5-15P

(24N866)

16N227 - light

16N226 - tool tap

Model Description Size

Cord

Length Insulation

Power

Cord

Connect Accessory

Blue Wire Gauge

Current

(Amperes) Size 5 Size 10

24M514

Cord, No

Accessory

1,5 mm210 ✓10 meters H05RR-F - -

24M515 1,5 mm210 ✓15 meters H05RR-F - -

24M516 2,5 mm216 ✓25 meters H07RN-F - -

24M539

LED Light

1,5 mm20.05 ✓10 meters H05RR-F

CEE 7/7

16 A

(24N867)

16N225

24M540 1,5 mm20.05

✓

15 meters H05RR-F

CEE 7/7

16 A

(24N867)

16N225

24M541 1,5 mm20.05

✓

25 meters H05RR-F

CEE 7/7

16 A

(24N867)

16N225

24M542

Single Industrial

Receptacle

1,5 mm210 ✓10 meters H05RR-F

CEE 7/7

16 A

(24N867)

CEE 7/7

16 A

(24N872)

24M543 1,5 mm210

✓

15 meters H05RR-F

CEE 7/7

16 A

(24N867)

CEE 7/7

16 A

(24N872)

24M544 2,5 mm216

✓

25 meters H07RN-F

CEE 7/7

16 A

(24N869)

CEE 7/7

16 A

(24N872)

Model Description Size

Cord

Length Insulation

Power

Cord

Connect Accessory

Blue

Wire Gauge

(AWG)

Current

(Amperes) Size 5 Size 10

Warnings

3A2826B 5

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific

hazard symbols and warnings not covered in this section may appear throughout the body of this manual where

applicable.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding setup, or misuse of the cord reel can cause fire or death by

electric shock. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an

escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate

grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all

local codes and ordinances.

•This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to the plugs illustrated

in the figure below.

• Connect only to grounded electric outlet. Fully insert plug into outlet. Do not connect a three-prong plug to a

two-hole outlet.

• Fully insert appliance plug into end of accessory cord. Do not connect a three-prong appliance plug to a two hole

cord reel.

• Do not remove, bend or modify any metal prongs or pins of cord reel or appliances plugged into cord reel.

•Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified

electrician.

• Make sure appliances are off before connecting cord reel to outlet.

• Do not use excessive force to make connections.

• Cord reel is marked for indoor use and is to be used indoors only. Always store cord reel indoors.

• Keep cord reel and accessories away from water. Do not use when wet.

• Grasp plug to remove from outlet. Do not unplug by pulling on power cord.

• Look for the number of watts or amperes on appliances to be plugged into cord reel. See label on cord reel for

specific wattage or amperage. Do not plug more than the specified number of watts or amperage into this cord

reel.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

DANGER

120V US 230V

Warnings

63A2826B

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that

flammable fumes can ignite or explode. To help prevent fire and explosion:

•When installing a cord reel above a hazardous location the reel must be mounted at such a height that the lamp

guard cannot reach within 18 inches of the floor.

• Do not plug one cord reel into another.

• Avoid overheating, do not cover cord reel or accessories with any material.

• Always unplug cord reel when not in use.

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment until you iden-

tify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Inspect thoroughly before each use. Do not use if damaged. Replace worn or damaged parts immediately with

genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety haz-

ards.

• Make sure cord reel is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route power cords and accessory cords away from traffic areas, sharp edges, moving parts, and hot surfaces.

Do not run cord through ceilings, walls or floors.

• Do not drive, drag or place objects over cord reel cord.

• Do not walk on cord.

• Do not use cord to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

WARNING

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

Component Identification

3A2826B 7

Component Identification

Key:

A Spool

BPowerCord

C Accessory Cord

D Cord Stop

E Base Plate

F Support Arm

G Pawl (cutaway view - part is located behind support arm)

FIG. 1

Component Identification

83A2826B

Adjusting Spring Tension

Increasing Spring Tension

1. Disconnect cord reel from power source by unplug-

ging power cord from outlet.

2. Pull out accessory cord, 1 to 2 turns and engage

pawl.

3. Pull accessory cord back through cord rollers.

4. Wrap a loop of accessory cord onto the spool. See

Table 1, Recommended Number of Pre-Turns.

5. Check the spring tension; the accessory cord must

pull out fully and retract fully. Wrap more loops, one

at a time around the spool until the spring has the

desired tension.

NOTE: Do not put so many loops onto the reel that the

spring winds up tightly before the accessory cord is fully

extended.

Decreasing Spring Tension

1. Disconnect cord reel from power source by unplug-

ging power cord from outlet.

2. Pull out accessory cord, 1 to 2 turns and engage

pawl.

3. Pull accessory cord back through cord rollers.

4. Remove loops of accessory cord to decrease ten-

sion.

5. Check the spring tension. Unwrap more loops, one

at a time from the spool until the spring has the

desired tension.

Table 1:

Recommended Number of Pre-Turns

• Never allow reel to spin freely. Doing so could

cause serious injury if you are hit by the plug,

accessories, or other moving parts.

• Reel must be bolted securely in place when mak-

ing adjustments.

Model No. of Turns

24M510 2

24M511 2

24M512 3

24M513 3

24M514 3

24M515 2

24M516 3

24M517 3

24M518 2

24M521 3

24M522 3

24M524 3

24M525 3

24M526 3

24M527 3

24M528 2

24M529 2

24M530 3

24M531 2

24M532 2

24M533 3

24M534 2

24M535 2

24M536 3

24M537 2

24M538 2

24M539 3

24M540 2

24M541 3

24M542 3

24M543 2

24M544 3

Troubleshooting

3A2826B 9

Troubleshooting

Problem Cause Solution

Cord will not retract fully

Outlet attachment is too heavy Increase spring tension. See

Increasing Spring Tension, page 8.

Spring lost tension

Spring is broken

Replace spring. See Replacing

Spring Cassette instructions, page

11.

Cord will not retract at all

Spring is broken Replace spring. See Replacing

Spring Cassette, page 11.

Spring has lost tension Increase spring tension. See

Increasing Spring Tension, page 8.

Reel will not latch

Broken pawl Replace pawl. See instruction man-

ual included with Latch Kit 15Y503.

Broken pawl spring

Replace pawl spring. See instruc-

tion manual included with Latch Kit

15Y503.

Pawl not lined up with ratchet plate.

See FIG. 13, page 16 for correct

operating position. Realign pawl

with ratchet plate if not correctly

positioned. See Step 17, page 16.

No electrical power at the output

end of accessory cord

Accessory disconnected from cord

end

Reconnect accessory to output end

of accessory cord.

Accessory is broken Replace accessory.

Wires are not connected

Check all connections. Reconnect

any loose wires connections. Or

replace cord if problem with cord is

discovered

Worn slip-ring /brushes Replace worn slip-ring/brushes,

page 19.

Cord reel is not providing adequate

ground

Cord is damaged Replace cord.

Cord or reel was installed incor-

rectly

Review installation procedures to

identify problem. See SD Cord Reel

Installation manual.

Worn slip-ring /brushes Replace worn slip-ring/brushes,

page 19.

Cord locked when accessory cord

was fully extended

Slip-ring cover is assembled in the

incorrect position

Relocate slip-ring cover in correct

location, page 19.

Troubleshooting

10 3A2826B

Breaker or fuse trip out (GFCI

accessory or European models

only)

Application does not conform to the

electrical rating of the reel

Check electrical rating on reel label.

Do not attempt to use a reel that is

not rated for the application.

Wires are broken or shorted Replace all damaged wires.

GFCI models only: power was

removed from unit Reset GFCI.

Cord could not extend fully Spring has too much tension

applied

Release some of the spring tension.

See Decreasing Spring Tension,

page 8.

Problem Cause Solution

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