Graco G3 Pro Bedienungsanleitung

332298J

Instructions

G3™ Pro Automatic

Lubrication Pump

For dispensing NLGI Grades #000 to #2 greases and oil with at least 40cSt. For

Professional Use Only.

Not approved for use in explosive atmospheres or hazardous (classified) locations.

Part Nos., page 3

5100 psi (35.1 MPa, 351.6 bar) Pump Output Pressure

5000 psi (34.4 MPa, 344.7 bar) Fill Inlet Pressure

Important Safety Instructions

Read all warnings and instructions in this

manual. Save all instructions.

Conforms to ANSI/UL 73

Certified to CAN/CSA

C22.2 No 68

3132066

24V and 100-240VAC Pumps ONLY

Table of Contents

2 332298J

Table of Contents

Part / Model Numbers . . . . . . . . . . . . . . . . . . . . . . . 3

2 Liter ModelsG3 . . . . . . . . . . . . . . . . . . . . . . . . 3

4 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

8 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

12 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . 3

16 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Understanding the Model Number . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . 9

Typical Installation - With Remote Fill Manifold 10

Optional Installation - Without Remote

Fill Manifold . . . . . . . . . . . . . . . . . . . . . . . . 11

Choosing an Installation Location . . . . . . . . . . . 12

System Configuration and Wiring . . . . . . . . . . . 13

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Connecting to Auxiliary Fittings . . . . . . . . . . . . 17

Setting Pump Outlet Volume . . . . . . . . . . . . . . 18

Loading Grease . . . . . . . . . . . . . . . . . . . . . . . . . 18

Auto-Fill Shut Off . . . . . . . . . . . . . . . . . . . . . . . 21

Fill Oil Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 24

Quick Setup Guide . . . . . . . . . . . . . . . . . . . . . . . . . 25

Pro Model Setup . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Control Panel Overview (FIG. 24) . . . . . . . . . . . 26

Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Advanced Programming . . . . . . . . . . . . . . . . . . . . 30

Models with Firmware 6.03 and later. DMS

Models with Firmware 7.07 and later. . . . . 34

Models with Firmware 6.06 and later for

non-DMS models. Models with Firmware

7.09 and later for DMS models . . . . . . . . . 35

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Time Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Fault / Warning Scenarios . . . . . . . . . . . . . . . . . 38

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Parts - 2 Liter Models . . . . . . . . . . . . . . . . . . . . . . 41

Parts - 4 Liter and Larger Models . . . . . . . . . . . . 42

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Mount Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Technical Specifications . . . . . . . . . . . . . . . . . . . . 47

California Proposition 65 . . . . . . . . . . . . . . . . . . 47

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 48

Part / Model Numbers

332298J 3

Part / Model Numbers

The Part Number is a six-digit unique number that is only used to order the G3 Pump. Directly related to this six

digit Part Number is the configured Graco Model Number. This configured number identifies the distinct features of

a specific G3 Pump. To help you understand each component that makes up the Model Number see Understanding

Your Model Number, page 4. The tables below shows the relationship between each Part Number and its related

Model Number.

2 Liter ModelsG3

4 Liter Models

8 Liter Models

12 Liter Models

16 Liter Models

Part

Numbers Model Number

96G011 G3-G-24PR-2L0L00-R0C00000 X

96G012 G3-G-24PR-2LFL00-R0C00000 X

96G013 G3-G-ACPR-2L0L00-0D000000 X

96G014 G3-G-ACPR-2LFL00-0D000000 X

96G027 G3-G-12PR-2L0000-00C00000

96G028 G3-G-24PR-2L0000-00C00000 X

96G029 G3-G-ACPR-2L0000-0D000000 X

96G033 G3-G-12PR-2L0L05-00C00000

96G034 G3-G-24PR-2L0L05-00C00000 X

96G070 G3-A-24PR-2L0L00-R0C00000 X

96G079 G3-A-ACPR-2L0L00-0D000000 X

96G255 G3-G-12PR-2L0L07-00C00000

96G285 G3-G-24PR-2L0007-0D000000

Part

Numbers Model Number

96G068 G3-G-24PR-4L0L00-R0C00000 X

96G071 G3-A-24PR-4L0L00-R0C00000 X

96G073 G3-G-24PR-4LFL00-R0C00000 X

96G075 G3-G-ACPR-4L0L00-0D000000 X

96G080 G3-A-ACPR-4L0L00-0D000000 X

96G082 G3-G-ACPR-4LFL00-0D000000 X

96G135 G3-G-12PR-4L0000-00C00000

96G137 G3-G-24PR-4L0000-00C00000 X

96G139 G3-G-ACPR-4L0000-0D000000 X

96G147 G3-G-12PR-4L0L05-00C00000

96G149 G3-G-24PR-4L0L05-00C00000 X

96G211 G3-G-24PR-4LAL05-00C00000 X

96G256 G3-G-24PR-4L0L07-00C00000 X

Part

Numbers Model Number

96G069 G3-G-24PR-8L0L00-R0C00000 X

96G072 G3-A-24PR-8L0L00-R0C00000 X

96G076 G3-G-ACPR-8L0L00-0D000000 X

96G081 G3-A-ACPR-8L0L00-0D000000 X

96G136 G3-G-12PR-8L0000-00C00000

96G138 G3-G-24PR-8L0000-00C00000 X

96G140 G3-G-ACPR-8L0000-0D000000 X

96G148 G3-G-12PR-8L0L05-00C00000

96G150 G3-G-24PR-8L0L05-00C00000 X

96G208 G3-G-ACPR-8LAL00-0D00000 X

96G214 G3-G-24PR-8LAL05-00C00000 X

96G257 G3-G-24PR-8L0L07-00C00000 X

96G268 G3-G-24PR-8LLL05-00C00000

96G270 G3-G-24PR-8LFL07-00C00000 X

Part

Numbers Model Number

96G077 G3-G-ACPR-120L00-0D000000 X

96G163 G3-G-24PR-120L05-00C00000 X

96G247 G3-G-24PR-120L00-R0C00000 X

Part

Numbers Model Number

96G078 G3-G-ACPR-160L00-0D000000 X

96G167 G3-G-24PR-160L05-00C00000 X

Part / Model Numbers

4 332298J

Understanding the Model Number

Use the Code Sample provided below to identify each component’s location in the Model Number. The options for

each component that make up the code are provided on the lists below.

NOTE: Some pump configurations are not available. Contact Graco Customer Service or your local Graco distribu-

tor for assistance.

Code a: Pump Fluid Type

•G = Grease

•A = Oil

Code bb: Power Source

•12 = 12 Volts DC

•24 = 24 Volts DC

•AC = 100 - 240 Volts AC

Code cc: Operation Control

•PR = Pro (Timer) Control

Code dd: Reservoir Capacity (Liters)

•2L = 2 Liters

•4L = 4 Liters

•8L = 8 Liters

•12 = 12 Liters

•16 = 16 Liters

Code e: Reservoir Feature

•F = Follower Plate Installed

•0 = No Follower Plate

•A =Auto-Fill Shut Off

•L = Top Fill

Code f: Low Level Option

•L = Low Level with Controller

•0 = No Low Level monitoring

Code gg: Options

•00 = No Options

•05 = 5 Pin CPC power cable

•07 = No Power Cord

Code h, i, j, k, m, n, p, q

NOTE: Codes h - q relate to a specific location on the G3

pump. See FIG. 1 for these locations.

•C = CPC

•D = DIN

•R = Remote Manual Run

•0 = Not populated

G 3 - - P R 0 0 0 0 0 0

Code Sample: a b b c c - d d e f g g - h i j k m n p q

FIG. 1

Warnings

332298J 5

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-spe-

cific hazard symbols and warnings not covered in this section may appear throughout the body of this manual

where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause

electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Connect only to grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and

regulations.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Spec-

ifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For com-

plete information about your material, request MSDS from distributor or retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine man-

ufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and

create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

Warnings

6 332298J

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin.

This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate

surgical treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking,

or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

PRESSURIZED EQUIPMENT HAZARD

Over-pressurization can result in equipment rupture and serious injury.

• A pressure relief valve is required at each pump outlet.

• Follow the Pressure Relief Procedure in this manual before servicing.

PLASTIC PARTS CLEANING SOLVENT HAZARD

Many cleaning solvents can degrade plastic parts and cause them to fail, which could cause serious

injury or property damage.

• Use only compatible solvents to clean plastic structural or pressure-containing parts.

• See Technical Specifications in all equipment manuals for materials of construction. Consult the

solvent manufacturer for information and recommendations about compatibility.

WARNING

Warnings

332298J 7

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Equipment can start without warning. Before checking, moving, or servicing equipment, follow

the Pressure Relief Procedure and disconnect all power sources.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury,

including eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment

includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent

manufacturer.

WARNING

Installation

8 332298J

Installation

Component Identification

Key:

A Reservoir

B Pump Element (1 included. Can accommodate 3 total)

C Pressure Relief Valve (Not included / required for each

outlet - Available from Graco. See Parts, page 45.)

D Zerk Inlet Fill Fitting (1 included / grease models only)

E Pump Outlet Plug (2 included)

F Volume Control Spacers (2 included. More spacers = less

output volume per stroke) (also see FIG. 11, page 18)

G Fuse (DC models only - Not included, not shown.

Available from Graco. See Parts, page 44.)

H Control Panel

I Power / Sensor Panel (both sides; only one side shown)

J Part Number / Model Number example only shown, (see

pages 4, Understanding the Model Number, for details)

K Power Cord (Not shown)

L Follower Plate (grease models only / not available on all

grease models)

M Vent Hole for Follower Plate (grease models only / not

available on all grease models)

N Fill cap (oil models only)

O Top Fill Lid

R Auto-Fill Shut Off

FIG. 2:

G3-G-24PR-2LFL00-R0C00000

Grease Models with Follower

Plate

96GXXX

Oil Models

Grease Models

Auto-Fill Shut Off Models

Top Fill Models

Installation

332298J 9

Typical Installation

Series Progressive Divider Valve Installations

A Connected to fused power source

B Pressure relief valve (Not included/required for each

outlet - user supplied. See Parts, page 45)

C Series progressive divider valves (Divider Installations)

D To lube points

FIG. 3

Installation

10 332298J

Typical Installation - With Remote Fill Manifold

The installation shown is only a guide for selecting and installing system components. Contact your Graco distributor

for assistance in planning a system to suit your needs.

Key:

A G3 Pump

B Auto-Fill Shut Off Valve

C Auto-Fill Inlet

D G3 Reservoir

E Remote Fill Reservoir

F Remote Fill Pump

G Supply Hose (user supplied)

H Air Supply to Refill Pump

J Supply Hose (user supplied)

K Pressure Relief Valve

L Drain Hose

M Fill Coupler/Inlet (quick disconnect)

N Fill Manifold❖

P Fill Manifold Outlet

Q Fill Manifold Vent Port

R Pressure Gauge

S Pressure Regulator and Gauge

T Pressure Relief Knob

❖ To relieve the stall pressure in the fill line a fill mani-

fold (N) must be installed in the system.

FIG. 4

Andere Handbücher für G3 Pro

Dieses Handbuch passt für folgende Modelle

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