Graco Husky 1050 Series Bedienungsanleitung

Operation

Husky®1050 Air-Operated

Diaphragm Pump 312877ZAD

1-inch pump with modular air valve for fluid transfer applications. For professional use

only.

See page 4 for model information, including approvals.

125 psi (0.86 MPa, 8.6 bar) Maximum Fluid Working Pressure

125 psi (0.86 MPa, 8.6 bar) Maximum Air Input Pressure

Center

Flange

ti13844a

ti13843a

End

Flange

1050P Polypropylene

1050C Conductive

Polypropylene

1050F PVDF

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

1050S Stainless Steel

1050H Hastelloy

ti14342a

1050A Aluminum

ti13946a

Related Manuals

2 312877ZAD

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

To Find Your Nearest Distributor . . . . . . . . . . . . . . 3

To Specify the Configuration of a New Pump . . . . 3

To Order Replacement Parts . . . . . . . . . . . . . . . . . 3

Distributor Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Configuration Number Matrix . . . . . . . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Tighten Fasteners Before Setup . . . . . . . . . . . . . 8

Tips to Reduce Cavitation . . . . . . . . . . . . . . . . . . 8

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Reed Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Air Exhaust Ventilation . . . . . . . . . . . . . . . . . . . 11

Fluid Supply Line . . . . . . . . . . . . . . . . . . . . . . . 12

Fluid Outlet Line . . . . . . . . . . . . . . . . . . . . . . . . 12

Fluid Inlet and Outlet Ports . . . . . . . . . . . . . . . . 14

Fluid Pressure Relief Valve . . . . . . . . . . . . . . . . 15

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pressure Relief Procedure . . . . . . . . . . . . . . . . 16

Flush the Pump Before First Use . . . . . . . . . . . 16

Tighten Fasteners Before Setup . . . . . . . . . . . . 16

Starting and Adjusting the Pump . . . . . . . . . . . 16

DataTrak Operation . . . . . . . . . . . . . . . . . . . . . 17

Pump Shutdown . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintenance Schedule . . . . . . . . . . . . . . . . . . . 17

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Tighten Threaded Connections . . . . . . . . . . . . . 17

Flushing and Storage . . . . . . . . . . . . . . . . . . . . 17

Torque Instructions . . . . . . . . . . . . . . . . . . . . . . 18

Dimensions and Mounting . . . . . . . . . . . . . . . . . . 19

Aluminum (1050A) . . . . . . . . . . . . . . . . . . . . . . . 19

Polypropylene (1050P), Conductive Polypropylene

(1050C) and PVDF (1050F) . . . . . . . . . . . . 20

Hastelloy (1050H) and Stainless Steel

(1050S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Stainless steel (1050S) with center

flange manifold . . . . . . . . . . . . . . . . . . . . . . 22

Stainless steel (1050S) with center tri-clamp

manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 24

Technical Specifications . . . . . . . . . . . . . . . . . . . . 25

Graco Standard Husky Pump Warranty . . . . . . . . 28

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 28

Related Manuals

Manual Description

313435 Husky 1050 Air-Operated Diaphragm Pump, Repair/Parts

313597 Husky 1050A UL-Listed Diaphragm Pump, Operation

313598 Husky 1050A CSA-Certified Diaphragm Pump, Operation

313840 DataTrak, Instructions/Parts

406824 Pulse Count Kits, Instructions

To Find Your Nearest Distributor

312877ZAD 3

To Find Your Nearest Distributor

1. Visit www.graco.com.

2. Click on Where to Buy and use the Distributor Locator.

To Specify the Configuration of a New Pump

Please call your distributor. OR

1. Use the Online Husky Selector Tool at wwwd.graco.com/training/husky/index.html.

2. If the link does not work, you will find the selector tool on the Process Equipment page at www.graco.com.

To Order Replacement Parts

Please call your distributor.

Distributor Note

1. To find part numbers for new pumps or kits, use the Online Husky Selector Tool.

2. To find part numbers for replacement parts:

a. Use the configuration number from the ID plate on the pump. If you only have the Graco 6-digit part num-

ber, use the selector tool to find the corresponding configuration number.

b. Use the Configuration Number Matrix on the next page to understand which parts are described by each

digit.

c. Use the Repair/Parts Manual. Refer to the main Parts illustration and to the Parts/Kits Quick Reference.

Follow the page references on these two pages for further ordering information, as needed.

3. Please call Graco Customer Service to order.

Pump Matrix

4 312877ZAD

Pump Matrix

Check the identification plate (ID) for the Configuration Number of your

pump. Use the following matrix to define the components of your pump.

Sample Configuration Number: 1050A-PA01AA1SSBNBNPT

1050 A P A01A A1 SS BN BN PT

Pump

Size Wetted

Section

Material

Drive

Identifier Center

Section and

Air Valve

Fluid

Covers and

Manifolds

Seats Balls Diaphragms Manifold

O-Rings

CONFIGURATIONNO.PARTNO. SERIAL NO.

SERIESDATECODE MAX WPR PSI-bar MADEIN

ti14103

Pump

Size Wetted Section Material Drive

Identifier Center Section and Air

Valve Material Air Valve/Monitoring Fluid Covers and Manifolds

1050 A Aluminum P

Pneumatic

Aluminum

A01A Standard A1 Aluminum, standard ports, inch

1050 C Conductive

Polypropylene A01B Pulse Count  A2 Aluminum, standard ports, metric

A01C DataTrakC1 Conductive polypropylene, center

flange

1050 F PVDF A01D Remote

1050 H‡Hastelloy A01E Optional FKM Seals C2 Conductive polypropylene, end

flange

1050 P Polypropylene A01H Standard, Gray

1050 S‡Stainless Steel AC1A CSA-Compliant F1 PVDF, center flange

AU1A UL-Listed; Fuel transfer F2 PVDF, end flange

AU3A UL-Listed; Fuel

dispense

H1 Hastelloy, standard ports, inch

Conductive

Polypropylene

C01A Standard H2 Hastelloy, standard ports, metric

C01B Pulse CountP1 Polypropylene, center flange

C01C DataTrakP2 Polypropylene, end flange

C01D Remote S1 Stainless steel, standard ports, inch

Polypropylene

P01A Standard

P01B Pulse CountS2 Stainless steel, standard ports,

metric

P01C DataTrak

P01D Remote S5-1 Stainless steel, center flange,

horizontal outlet port

, ‡, , or : See ATEX Certifications, page 5.

Contains pressure relief valve.

S5-2 Stainlesssteel,centerflange,vertical

outlet port

S5-3 Stainless steel, center tri-clamp,

horizontal inlet and outlet port

Check Valve Seats Check Valve Balls Diaphragm Manifold O-Rings

AC Acetal AC Acetal BN Buna-N —Models with

Buna-N, FKM

Fluoroelastomer

or TPE seats do

not use o-rings.

AL Aluminum BN Buna-N CO Polychloroprene Overmolded

BN Buna-N CR Polychloroprene Standard FK FKM Fluoroelastomer

FK FKM Fluoroelastomer CW Polychloroprene Weighted GE Geolast

GE Geolast®EP EPDM PO PTFE/EPDM Overmolded

PP Polypropylene FK FKM Fluoroelastomer PS PTFE/Santoprene Two-Piece PT PTFE

PV PVDF GE Geolast PT PTFE/EPDM Two-Piece

SP Santoprene®PT PTFE SP Santoprene

SS 316 Stainless Steel SD 440C Stainless Steel TP TPE

TP TPE SP Santoprene

SS 316 Stainless Steel

TP TPE

ATEX Certifications

312877ZAD 5

ATEX Certifications

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When

these symbols appear in the body of this manual, refer back to these warnings. Additional, product-specific warnings

may be found throughout the body of this manual where applicable.

All 1050A (Aluminum) and

1050C (Conductive

Polypropylene) pumps are

certified:

‡ 1050S (Stainless Steel) and 1050H

(Hastelloy) pumps with aluminum or

conductive polypropylene centers are

certified:

1050A (Aluminum) and 1050C (Conductive

Polypropylene) pumps with DataTrak or Pulse Count

AND 1050S (Stainless Steel) and 1050H (Hastelloy)

pumps with aluminum or conductive polypropylene

centers and fitted with DataTrak or Pulse Count are

certified:

II 2 GD II 2 GD II 2(1) G

Ex h IIC 66°C...135°C Gb

Ex h IIIC T135°C Db Ex h IIC 66°C...135°C Gb

Ex h IIIC T135°C Db Ex h [ia Ga] IIA T3 Gb X

ATEX T-code rating is dependent on the temperature of the fluid being

pumped. Fluid temperature is limited by the materials of the pump interior

wetted parts. See Technical Data for the maximum fluid operating

temperature for your specific pump model.

DataTrak and Pulse Count are certified:

II 1 G

9902471

Class I, Div. 1,

Group D T3A

Ex ia IIA T3 Ga

ITS13ATEX27862X

2575

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent

fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop

cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable

materials and gases. To help prevent fire and explosion:

• Clean plastic parts in a well ventilated area.

• Do not clean with a dry cloth.

• Do not operate electrostatic guns in equipment work area.

Warnings

6 312877ZAD

SPECIAL CONDITIONS FOR SAFE USE

Equipment must comply with the following conditions to avoid a hazardous condition which can cause

fire or explosion.

• All label and marking material must be cleaned with a damp cloth (or equivalent).

• The electronic monitoring system is required to be grounded. See Grounding instructions.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical

Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For

complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment

and follow the Pressure Relief Procedure in this manual when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and

cause serious injury.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

THERMAL EXPANSION HAZARD

Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to

the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

• Open a valve to relieve the fluid expansion during heating.

• Replace hoses proactively at regular intervals based on your operating conditions.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical

reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or

property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or

fluids containing such solvents.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material

supplier for compatibility.

WARNING

Warnings

312877ZAD 7

PLASTIC PARTS CLEANING SOLVENT HAZARD

Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many

solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property

damage. See Technical Specifications in this and all other equipment instruction manuals. Read fluid

and solvent manufacturer’s warnings.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted with air.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe

burns:

• Do not touch hot fluid or equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating

area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic

fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Protective eyewear, gloves, and hearing protection

WARNING

Installation

8 312877ZAD

Installation

The Typical Installation shown in FIG. 4 is only a guide

for selecting and installing system components. Contact

your Graco distributor for assistance in planning a

system to suit your needs.

Tighten Fasteners Before Setup

Before using the pump for the first time, check and

retorque all external fasteners. Follow Torque

Instructions, page 18.

Tips to Reduce Cavitation

Cavitation in a diaphragm pump is the formation and

collapse of bubbles in the pumped liquid. Frequent or

excessive cavitation can cause serious damage,

including pitting and early wear of fluid chambers, balls,

and seats. It may result in reduced efficiency of the

pump. Cavitation damage and reduced efficiency both

result in increased operating costs.

Cavitation depends on the vapor pressure of the

pumped liquid, the system suction pressure, and the

velocity pressure. It can be reduced by changing any of

these factors.

1. Reduce vapor pressure: Decrease the temperature

of the pumped liquid.

2. Increase suction pressure:

a. Lower the installed position of the pump relative

to the liquid level in the supply.

b. Reduce the friction length of the suction piping.

Remember that fittings add friction length to the

piping. Reduce the number of fittings to reduce

the friction length.

c. Increase the size of the suction piping.

NOTE: Be sure the inlet fluid pressure does not exceed

25% of the outlet working pressure.

3. Reduce liquid velocity: Slow the cyclic rate of the

pump.

Pumped liquid viscosity is also very important but

normally is controlled by factors that are process

dependent and cannot be changed to reduce cavitation.

Viscous liquids are more difficult to pump and more

prone to cavitation.

Graco recommends taking all of the above factors into

account in system design. To maintain pump efficiency,

supply only enough power to the pump to achieve the

required flow.

Graco distributors can supply site specific suggestions

to improve pump performance and reduce operating

costs.

Installation

312877ZAD 9

Mounting

1. For wall mounting, order Graco Kit 24C637.

2. Be sure the mounting surface can support the

weight of the pump, hoses, and accessories, as well

as the stress caused during operation.

3. For all mountings, be sure the pump is bolted

directly to the mounting surface.

4. For ease of operation and service, mount the pump

so air valve, air inlet, fluid inlet and fluid outlet ports

are easily accessible.

5. Rubber Foot Mounting Kit 236452 is available to

reduce noise and vibration during operation.

6. Prolonged exposure to UV radiation will degrade

natural polypropylene components of the pumps. To

prevent potential injury or equipment damage, do

not expose pump or the plastic components to direct

sunlight for prolonged periods.

Grounding

Pump: See FIG. 1. Loosen the grounding screw (GS).

Insert one end of a 12 ga. minimum ground wire (R)

behind the grounding screw and tighten the screw

securely. Do not exceed 15 in-lb (1.7 N•m). Connect the

clamp end of the ground wire to a true earth ground. A

ground wire and clamp, Part 238909, is available from

Graco.

Air and fluid hoses: Use only grounded hoses with a

maximum of 500 ft (150 m) combined hose length to

ensure grounding continuity.

Air compressor: Follow manufacturer’s

recommendations.

Fluid supply container: Follow local code.

Solvent pails used when flushing: Follow local code.

Use only conductive metal pails, placed on a grounded

surface. Do not place the pail on a nonconductive

surface, such as paper or cardboard, which interrupts

grounding continuity.

Check your system electrical continuity after the initial

installation, and then set up a regular schedule for

checking continuity to be sure proper grounding is

maintained.

• The pump exhaust air may contain contaminants.

Ventilate to a remote area. See Air Exhaust

Ventilation on page 11.

• Never move or lift a pump under pressure. If

dropped, the fluid section may rupture. Always

follow the Pressure Relief Procedure on page 16

before moving or lifting the pump.

The equipment must be grounded to reduce the risk of

static sparking. Static sparking can cause fumes to

ignite or explode. Grounding provides an escape wire

for the electric current.

Polypropylene and PVDF: Only aluminum,

conductive polypropylene, hastelloy, and stainless

steel pumps have a ground screw. Standard

polypropylene and PVDF pumps are not conductive.

Never use a non-conductive polypropylene or PVDF

pump with non-conductive flammable fluids. Follow

your local fire codes. When pumping conductive

flammable fluids, always ground the entire fluid

system as described.

FIG. 1. Grounding screw and wire ti12214a

GS R

Installation

10 312877ZAD

Air Line

See FIG. 4, page 13.

1. Install an air regulator (C) and gauge to control the

fluid pressure. The fluid stall pressure will be the

same as the setting of the air regulator.

2. Locate a bleed-type master air valve (B) close to the

pump and use it to relieve trapped air. Be sure the

valve is easily accessible from the pump and

located downstream from the regulator.

3. Locate another master air valve (E) upstream from

all air line accessories and use it to isolate them

during cleaning and repair.

4. An air line filter (F) removes harmful dirt and

moisture from the compressed air supply.

5. Install a grounded, flexible air hose (A) between the

accessories and the 1/2 npt(f) pump air inlet (D).

Use a minimum 3/8 in. (10 mm) ID air hose.

Installation of Remote Pilot Air Lines

1. Connect an air supply line to the pump (A, FIG. 3,

page 11).

2. Insert 5/32 OD tubing into the push-to-connect

fitting on each pilot valve (113).

3. Connect remaining ends of tubes to external air

signal, such as Graco’s CycleFlo™(PN 195264) or

CycleFlo II (PN 195265) controllers.

Reed Switch

Pulse Count models are intended for use with

customer-supplied fluid management or inventory

tracking systems. Attach an M12, 5-pin female cable to

connect the reed switch to your data monitoring system.

See Manual 406824.

Trapped air can cause the pump to cycle

unexpectedly, which could result in serious injury from

splashing.

NOTICE

Pilot supply pressure should not exceed 25-50% of

main air supply pressure. If pilot supply pressure is

too high, the pump could leak air or exhaust

excessive air at stall.

FIG. 2. Connect Remote Air Control

ti16894a

113

Graco

CycleFlo

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