Graco Saniforce 2150 Gebrauchs- und Pflegehandbuch

Repair/Parts

SaniForce® SaniForce®

SaniForce®2150, 2150,

2150,3000, 3000,

3000,4000, 4000,

4000,

Electric Electric

Electric- -

-Operated Operated

OperatedDiaphragm Diaphragm

DiaphragmPump Pump

Pump3A5133M 3A5133M

3A5133M

EN EN

2 2

2- -

-Inch, Inch,

Inch,3 3

3- -

-Inch, Inch,

Inch,and and

and4 4

4- -

-Inch Inch

Inchpumps pumps

pumpswith with

withelectric electric

electricdrive drive

drivefor for

for󰘱uid 󰘱uid

󰘱uidtransfer transfer

transferapplications. applications.

applications.

Not Not

Notapproved approved

approvedfor for

foruse use

usein in

inexplosive explosive

explosiveatmospheres atmospheres

atmospheresor or

orhazardous hazardous

hazardous(classi󰘰ed) (classi󰘰ed)

(classi󰘰ed)locations locations

locationsunless unless

unlessotherwise otherwise

otherwise

stated. stated.

stated.See See

SeeApprovals Approvals

Approvalspage page

pagefor for

formore more

moreinformation. information.

information.For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandinyour

Operationmanualbeforeusingtheequipment.Save Save

Savethese these

these

instructions. instructions.

instructions.

Formaximumworkingpressure,see

TechnicalSpeci󰘰cationsheets.

Seepage10forapprovals.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Related Related

RelatedManuals Manuals

Manuals. .

.. .

.2 2

Warnings Warnings

Warnings. .

.. .

.3 3

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrixfor for

for2150 2150

2150FG FG

Pumps Pumps

Pumps. .

.. .

.6 6

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrixfor for

for2150, 2150,

2150,3000, 3000,

3000,

and and

and4000 4000

4000HS HS

HSPumps Pumps

Pumps. .

.. .

.8 8

Approvals Approvals

Approvals. .

.. .

.10 10

Ordering Ordering

OrderingInformation Information

Information. .

.. .

.11 11

Troubleshooting Troubleshooting

Troubleshooting. .

.. .

.12 12

Repair Repair

Repair. .

.. .

.14 14

Pressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedure. .

.. .

.14 14

Check Check

CheckValve Valve

ValveRepair Repair

Repair. .

.. .

.14 14

Standard Standard

StandardDiaphragm Diaphragm

DiaphragmRepair Repair

Repair. .

.. .

.17 17

Overmolded Overmolded

OvermoldedDiaphragm Diaphragm

DiaphragmRepair Repair

Repair. .

.. .

.19 19

Center Center

CenterSection Section

SectionRepair Repair

Repair. .

.. .

.21 21

Install Install

InstallCompressor Compressor

CompressorKits Kits

Kits. .

.. .

.26 26

Replace Replace

Replacethe the

theCompressor Compressor

Compressor. .

.. .

.27 27

Parts Parts

Parts. .

.. .

.28 28

Kits Kits

Kitsand and

andAccessories Accessories

Accessories. .

.. .

.38 38

Technical Technical

TechnicalSpeci󰘰cations Speci󰘰cations

Speci󰘰cations. .

.. .

.39 39

Related Related

RelatedManuals Manuals

Manuals

ManualNumberTitle

3A5132SaniForce™2150,3000,4000,Electric-OperatedDiaphragmPump,Operation

23A5133M

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

DANGER

SEVERE SEVERE

SEVEREELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentcanbepoweredbymorethan240V.Contactwiththisvoltagewill

causedeathorseriousinjury.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesand

beforeservicingequipment.

•Thisequipmentmustbegrounded.Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocal

codesandregulations.

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolvent,inwork work

workarea area

areacanigniteorexplode.Solvent󰘱owingthrough

theequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygroundedlines.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite

󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

3A5133M3

Warnings

WARNING

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin

andcauseseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Check󰘱uidlines,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalSpeci󰘰cations Speci󰘰cations

Speci󰘰cationsinallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

Technical

Speci󰘰cations Speci󰘰cations

Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.

Forcompleteinformationaboutyourmaterial,requestSafetyDataSheet(SDS)from

distributororretailer.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Route󰘱uidlinesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhot

surfaces.

•Donotkinkoroverbend󰘱uidlinesoruse󰘱uidlinestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PRESSURIZED PRESSURIZED

PRESSURIZEDALUMINUM ALUMINUM

ALUMINUMPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious

chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,

seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon

solventsor󰘱uidscontainingsuchsolvents.

•Donotusechlorinebleach.

•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial

supplierforcompatibility.

43A5133M

Warnings

WARNING

THERMAL THERMAL

THERMALEXPANSION EXPANSION

EXPANSIONHAZARD HAZARD

HAZARD

Fluidssubjectedtoheatincon󰘰nedspaces,includinglines,cancreatearapidriseinpressure

duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious

injury.

•Openavalvetorelievethe󰘱uidexpansionduringheating.

•Replacelinesproactivelyatregularintervalsbasedonyouroperatingconditions.

PLASTIC PLASTIC

PLASTICPARTS PARTS

PARTSCLEANING CLEANING

CLEANINGSOLVENT SOLVENT

SOLVENTHAZARD HAZARD

HAZARD

Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious

injuryorpropertydamage.

•Useonlycompatiblesolventstocleanplasticstructuralorpressure-containingparts.

•SeeTechnical Technical

TechnicalSpeci󰘰cations Speci󰘰cations

Speci󰘰cationsinallequipmentmanualsformaterialsofconstruction.Consult

thesolventmanufacturerforinformationandrecommendationsaboutcompatibility.

•SeeTechnical Technical

TechnicalSpeci󰘰cations Speci󰘰cations

Speci󰘰cationsinthisandallotherequipmentinstructionmanuals.Read󰘱uid

andsolventmanufacturer’sSafetyDataSheet(SDS)andrecommendations.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid

severeburns:

•Donottouchhot󰘱uidorequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective

equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

3A5133M5

CongurationNumberMatrixfor2150FGPumps

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrixfor for

for2150 2150

2150FG FG

FGPumps Pumps

Pumps

Checktheidenti󰘰cationplate(ID)forthe

Con󰘰gurationNumberofyourpump.Usethe

followingmatrixtode󰘰nethecomponentsofyour

pump.

Whenyoureceiveyourpump,recordthe9character

partnumberfoundontheshippingbox(e.g.,

SP1B.0014):

_____________

Alsorecordthecon󰘰gurationnumberonthepumpID

platetoassistyouwhenorderingreplacementparts:

_____________________________________

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:2150FG 2150FG

2150FG- -

-EA04AS13SSPTPTPT21 EA04AS13SSPTPTPT21

EA04AS13SSPTPTPT21

2150 2150

2150FG FG

FGE E

EA A

A04 04

04A A

AS13 S13

S13SS SS

SSPT PT

PTPT PT

PT21 21

Pump

Model

Wetted

Section

DriveCenter

Section

Gear

Boxand

Compressor

MotorFluidCoversand

Manifolds

SeatsBalls

orChe-

cks

DiaphragmsManifold

Seals

Certi󰘰ca-

tion

Pump Pump

PumpWetted Wetted

WettedSection Section

SectionDrive Drive

DriveType Type

TypeCenter Center

CenterSection Section

Section

Material Material

Material

Gearbox Gearbox

Gearboxand and

and

Compressor Compressor

Compressor

Motor Motor

Motor

2150 2150

2150FG FG

FGFoodGradeE E

EElectricA A

AAluminum94 94

94NoGearboxor

CompressorA A

AStandard

InductionMotor

S S

SStainlessSteel04 04

04HighSpeedGear

RatioC C

CATEXInduction

Motor

05 05

05HighSpeed

GearRatio/120V

Compressor

D D

DFlameproof

InductionMotor

06 06

06HighSpeed

GearRatio/240V

Compressor

G G

GNoMotor

14 14

14MidSpeedGear

Ratio

15 15

15MidSpeed

GearRatio/120V

Compressor

16 16

16MidSpeed

GearRatio/240V

Compressor

24 24

24LowSpeedGear

Ratio

25 25

25LowSpeed

GearRatio/120V

Compressor

26 26

26LowSpeed

GearRatio/240V

Compressor

63A5133M

CongurationNumberMatrixfor2150FGPumps

Fluid Fluid

FluidCovers Covers

Coversand and

and

Manifolds Manifolds

Manifolds

Seat Seat

SeatMaterial Material

MaterialBall Ball

Ballor or

orCheck Check

Check

Material Material

Material

Diaphragm Diaphragm

DiaphragmMaterial Material

MaterialManifold Manifold

Manifold

Seals Seals

Seals

Certi󰘰cation Certi󰘰cation

Certi󰘰cation

S13 S13

S13Stainless

steel,

TriClamp

SS SS

SS316

Stainless

Steel

CW CW

CWPolychloro-

prene

Weighted

PT PT

PTPTFE/EPDM

2-PieceEP EP

EPEPDMblanknocerti󰘰cation

S14 S14

S14Stainless

steel,DINPT PT

PTPTFESP SP

SPSanto-

prene/EPDM

2–Piece

PT PT

PTPTFE21 21

21EN10204type

2.1

SP SP

SPSantoprene31 31

31EN10204type

3.1

3A5133M7

CongurationNumberMatrixfor2150,3000,and4000HSPumps

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrixfor for

for2150, 2150,

2150,3000, 3000,

3000,and and

and4000 4000

4000

HS HS

HSPumps Pumps

Pumps

Checktheidenti󰘰cationplate(ID)forthe

Con󰘰gurationNumberofyourpump.Usethe

followingmatrixtode󰘰nethecomponentsofyour

pump.

Whenyoureceiveyourpump,recordthe9character

partnumberfoundontheshippingbox(e.g.,

SP1B.0014):

_____________

Alsorecordthecon󰘰gurationnumberonthepumpID

platetoassistyouwhenorderingreplacementparts:

_____________________________________

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:2150HS 2150HS

2150HS- -

-ES04ASSASSPTPSEP21 ES04ASSASSPTPSEP21

ES04ASSASSPTPSEP21

2150 2150

2150HS HS

HSE E

ES S

S04 04

04A A

ASSA SSA

SSASS SS

SSPT PT

PTPS PS

PSEP EP

EP21 21

Pump

Model

Wetted

Section

DriveCenter

Section

Gear

Boxand

Compressor

MotorFluidCoversand

Manifolds

SeatsBalls

orChe-

cks

DiaphragmsManifold

Seals

Certi󰘰ca-

tion

Pump Pump

PumpWetted Wetted

WettedSection Section

SectionDrive Drive

DriveType Type

TypeCenter Center

CenterSection Section

Section

Material Material

Material

Gearbox Gearbox

Gearboxand and

and

Compressor Compressor

Compressor

Motor Motor

Motor

2150 2150

2150HS HS

HSHighSanitationE E

EElectricS S

SStainlessSteel94 94

94NoGearboxor

CompressorA A

AStandard

InductionMotor

3000 3000

30003A 3A

3A3ACerti󰘰ed04 04

04HighSpeedGear

RatioC C

CATEXInduction

Motor

4000 4000

4000PH PH

PHPharmaceutical05 05

05HighSpeed

GearRatio/120V

Compressor

D D

DFlameproof

InductionMotor

06 06

06HighSpeed

GearRatio/240V

Compressor

G G

GNoMotor

14 14

14MidSpeedGear

Ratio

15 15

15MidSpeed

GearRatio/120V

Compressor

16 16

16MidSpeed

GearRatio/240V

Compressor

24 24

24LowSpeedGear

Ratio

25 25

25LowSpeed

GearRatio/120V

Compressor

26 26

26LowSpeed

GearRatio/240V

Compressor

83A5133M

CongurationNumberMatrixfor2150,3000,and4000HSPumps

Fluid Fluid

FluidCovers Covers

Coversand and

and

Manifolds Manifolds

Manifolds

Seat Seat

SeatMaterial Material

MaterialBall Ball

Ballor or

orCheck Check

Check

Material Material

Material

Diaphragm Diaphragm

DiaphragmMaterial Material

MaterialManifold Manifold

Manifold

Seals Seals

Seals

Certi󰘰cation Certi󰘰cation

Certi󰘰cation

SSA SSA

SSAStainless

Steel,

Tri-Clamp

(HS/3-A/

PH)

FL FL

FL316

Stainless

Steel

Flapper

— —

—Flapper,check,

StainlessSteelBN BN

BNBuna-NBN BN

BNBuna-N21 21

21EN10204type

2.1

SSB SSB

SSBStainless

Steel,DIN

(HS/3-

A/PH)

SS SS

SS316

Stainless

Steel

BN BN

BNBuna-NEO EO

EOEPDM

OvermoldedEP EP

EPEPDM31 31

31EN10204type

3.1

CW CW

CWPolychloro-

prene

Weighted

FK FK

FKFKM

FluoroelastomerFK FK

FKFKM

FK FK

FKFKMFluoroe-

lastomerPS PS

PSPTFE/Santo-

prene2-Piece

PT PT

PTPTFESP SP

SPSanto-

prene/EPDM

2Piece

SP SP

SPSantoprene

3A5133M9

Approvals

Approvals Approvals

Approvals

Approvals Approvals

Approvals

✦PumpswithmotorcodeCareapprovedto:

II2G

ExhdIIBT3Gb

✚PumpswithmotorcodeGareapprovedto:

II2G

ExhIIBT3Gb

★MotorscodedDareapprovedto:

ClassI,Div1,GroupD,T3B

ClassII,Div1,GroupF&G,T3B

DiaphragmmaterialscodedEO,PT,orPS

combinedwithcheckmaterialscodedFLor

PTcomplywith:

EC1935/2004

AllModels(exceptgearboxandcompressor

codes05,15,and25,ormotorcodeD)are

approvedto:

DiaphragmmaterialscodedEO,PTorPS

combinedwithcheckmaterialscodedFLor

PTcomplywith:

ClassVI

All󰘱uidcontactmaterialsareFDA-compliant

andmeettheUnitedStatesCodeofFederal

Regulations(CFR).

103A5133M

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