Graco SaniForce 5:1 Stücklistenhandbuch

Instructions and Parts

SaniForce™ 5:1 Sanitary Pumps 3A5798B

Specially designed for use only in SaniForce drum or tote unloader systems. For professional use only.

Important Safety Instructions

Read all warnings and instructions in this manual and in related

system manuals.

Save all instructions.

Maximum Working Air Pressure: 80 psi

(0.6 MPa, 5.5 bar)

Maximum Working Fluid Pressure: 4 0

psi (2.9MPa,28.7bar)

PROVEN QUALITY. LEADING TECHNOLOGY.

Contents

Models............................................................... 2

Related Manuals ................................................ 2

Usage................................................................ 3

Cleaning Preparation .......................................... 3

Cleaning the Air Motor ........................................ 3

Priming Piston Service........................................ 4

Disconnect the Pump ................................... 4

Disassem le the Pump................................. 4

Reassem le After Cleaning .......................... 5

Dou le Ball Service ............................................ 6

Disconnect the Pump ................................... 6

Disassem le the Pump................................. 7

Reassem le After Cleaning .......................... 8

Parts, Priming Piston Model ................................ 9

Parts, Dou le Ball Pump .....................................11

Kits.................................................................... 12

Priming Piston Displacement Pump Model

25N005 ................................................ 13

Dou le Ball Displacement Pump Model

25N006 ................................................ 15

Product Dimensions............................................ 17

Performance chart.............................................. 18

Technical Data ................................................... 19

Graco Standard Warranty.................................... 20

Models

Pump Model Pump Lower

Replacement Pump Type Approvals

25N009 25N005

25N009C31 ———

Priming Piston Pump

EC 1935/2004

25N010 25N006

25N010C31 ———

Dou le Ball Pump

Related Manuals

Manual Num er Title

3A5402 SaniForce Drum Unloader (SDU), Operation

3A5404 SaniForce Drum Unloader (SDU), Parts

3A5416 SaniForce Tote Unloader (STU), Operation

3A5417 SaniForce Tote Unloader (STU), Repair/Parts

3A1211 SaniForce Air Motors

23A5798B

Usage

Thispumpmust eusedaspartofaSaniForcedrum

or tote unloader system. Refer to the appropriate

system manuals for operation instructions of this

pump when installed in those systems.

Cleaning Preparation

WARN NG

PRESSURIZED FLUID HAZARD

This equipment stays pressurized until pressure

is relieved manually. To help prevent serious

injury from moving parts, or from pressurized ﬂuid,

such as skin injection, splashing in the eyes or on

skin, follow the Pressure Relief Procedure in your

system manual when you stop pumping and efore

you clean, check, or service the equipment.

PERSONAL PRO EC IVE EQUIPMEN

Wear appropriate protective equipment when

in the work area to help prevent serious injury,

including eye injury, hearing loss, or inhalation of

toxic fumes.

This procedure involves thoroughly disassem ling

and cleaning the individual parts in the pump lower.

Prior to performing these procedures:

1. Flush the pump and relieve pressure as

descri ed in the system manuals.

2. Disconnect all hoses.

3. Remove the pump from the system.

Notes:

•

Be sure

to follow your national and state sanitary

standard codes and local regulations.

• Use appropriate cleaning and disinfecting agents,

at intervals appropriate for product processed.

• Follow cleaning product manufacturer’s

instructions.

Cleaning the Air Motor

1. Perform Cleaning Preparation, page 3 .

2. Remove air motor air supply and exhaust ﬁttings

(14, 32).

3. Loosen the hand screw (18) and remove the

upper shield (9).

4. Clean thoroughly the surface etween the upper

and lower shields. Replace upper shield, hand

nut, and air ﬁttings.

5. Reassem le the air motor

6. Clean the pump lower. See

Priming Piston Service, page 4 .

3A5798B 3

Priming Piston Service

Disconnect the Pump

WARN NG

PRESSURIZED FLUID HAZARD

This equipment stays pressurized until pressure is

relieved manually. To help prevent serious injury

from moving parts, or from pressurized ﬂuid, such

as splashing in the eyes or on skin, follow the

Pressure Relief Procedure in your system manual

when you stop pumping and efore you clean,

check, or service the equipment.

PERSONAL PRO EC IVE EQUIPMEN

Wear appropriate protective equipment when

intheworkareatohelppreventseriousinjury,

including eye injury, hearing loss, or inhalation of

toxic fumes.

This procedure involves thoroughly disassem ling

and cleaning the individual parts in the pump lower

unit. Prior to performing this procedure, ﬂush the

pump and relieve pressure as descri ed in the

system manuals, disconnect all hoses, and remove

thepumpfromthesystem.

1. Perform Cleaning Preparation, page 3 .

2. Loosen the coupling nut (6) and lower far enough

to remove the coupling collars (5).

3. Release the upper clamp (15) holding the

displacement pump to the tie rod plate (3).

4. Slide the pump down from the air motor. Remove

the gasket (16).

Note:

Be careful not to scratch the displacement

rod.

Figure 1 Disconnect displacement pump.

Disassemble the Pump

NO E:

Pump Repair Kit 24G550 is availa le.

Purchase the kit separately. Kit parts are marked

with an * in the parts section. See Priming Piston

Displacement Pump Model 25N005, page 13.

1. Remove the retaining pin (122) from the

connecting rod (104). Slide off the priming piston

(121).

2. Release the lower clamp (115) to remove the

inlet valve housing (102) from the pump cylinder

(101). Remove the gasket (116).

3. Remove the poppet (119), packings (120),

earing (118), and valve stop (117) off the

connecting rod (104).

43A5798B

Priming Piston Service

4. Push the displacement rod (103) out through the

ottom of the cylinder (101).

5. Remove the earing (112), packing (113),

packing housing (114), and o-ring (110).

6. Remove the retaining pin (106) and o-rings

(105). Pull the connecting rod (104) from the

displacement rod (103). Remove the all (107),

piston ring (108), seal (111), and o-rings (109,

110).

7. Clean and inspect all parts. Refer to

Cleaning the Air Motor, page 3 .Replacethe

parts as necessary.

Reassemble After Cleaning

Note:

Any damaged parts

must

e replaced.

Note:

Lu ricate the o-rings, throat packings, and

piston seals with appropriate waterproof sanitary

lu ricant.

1. Wash all pump parts with an appropriate cleaning

solution at the cleaning product manufacturer’s

recommended temperature and concentration.

2. Rinse all pump parts again with water and allow

them to dry.

3. Inspect all pump parts and reclean if needed.

4. Immerseallpumppartsinanappropriate

sanitizer efore assem ly. Take the pump parts

out of the sanitizer one- y-one as needed.

5. Install the v- lock packing (113) and earing

(112) in the packing housing (114). The lips of

the packing must face down into the housing,

and the lip of the earing must face up. Install the

o-ring (110) on the outside of the housing. Place

the packing housing in the top of the cylinder.

6. Install the o-rings (109, 110) on the piston seal

(111). Install the seal on the piston valve housing

at the top of the connecting rod (104). Install the

piston ring (108).

7. Place the all (107) on the seat of the housing

(104). Install the displacement rod (103) over the

top of the connecting rod so the holes in oth

parts align. Secure with the retaining pin (106)

and o-rings (105).

8. Slide the displacement rod up through the

cylinder so it protrudes from the packing housing

(114).

9. Slide the valve stop (117) and earing (118) onto

the connecting rod (104). Install the packings

(120) in the poppet (119) and slide onto the

priming piston rod.

10. Install the gasket (116) on the inlet valve housing

(102). Secure the housing to the cylinder (101)

with the clamp (115). Slide the priming piston

(121) onto the rod. Install the retaining pin (122)

in the connecting rod (104).

3A5798B 5

Double Ball Service

Disconnect the Pump

WARN NG

PRESSURIZED FLUID HAZARD

This equipment stays pressurized until pressure is

relieved manually. To help prevent serious injury

from moving parts, or from pressurized ﬂuid, such

as splashing in the eyes or on skin, follow the

Pressure Relief Procedure in your system manual

when you stop pumping and efore you clean,

check, or service the equipment.

PERSONAL PRO EC IVE EQUIPMEN

Wear appropriate protective equipment when

intheworkareatohelppreventseriousinjury,

including eye injury, hearing loss, or inhalation of

toxic fumes.

This procedure involves thoroughly disassem ling

and cleaning the individual parts in the pump lower

unit. Prior to performing this procedure, ﬂush the

pump and relieve pressure as descri ed in the

system manuals, disconnect all hoses, and remove

thepumpfromthesystem.

1. Hold the reducer ﬁtting with a wrench. Use a

spanner wrench (T)* to loosen the coupling nut.

* A Graco spanner wrench tool (112887) is

availa le.

2. Lower the coupling nut enough to remove the

coupling collars.

3. Release the clamp (C) holding the displacement

pump (L) to the tie rod plate (P).

63A5798B

Double Ball Service

Disassemble the Pump

NO E:

Pump Repair Kit 24G551 is availa le.

Purchase the kit separately. Kit parts are marked

with an * in the parts section. See Dou le Ball

Displacement Pump Model 25N006, page 15

1. Remove the inlet housing (115) y removing the

retaining pins (116, 118) and the o-rings (105)

and pulling the valve out of the cylinder (101).

Disassem le the valve. Clean and inspect the

parts.

2. Push the displacement rod (103) out through the

ottom of the cylinder (101). Remove the piston

housing (104) y removing the retaining pin (106)

and the o-rings (105) and pulling the piston from

the displacement rod. Disassem le, clean and

inspect the parts.

3. Take the packing housing (114) out of the

cylinder (101) and remove the earing (112),

packing (113), and o-ring (110).

4. Clean and inspect all parts. Refer to

Cleaning the Air Motor, page 3 .Replacethe

parts as necessary.

3A5798B 7

Double Ball Service

Reassemble After Cleaning

Note:

Any damaged parts

must

e replaced.

Note:

Lu ricate the o-rings, throat packings, and

piston seals with appropriate waterproof sanitary

lu ricant.

1. Wash all pump parts with an appropriate cleaning

solution at the cleaning product manufacturer’s

recommended temperature and concentration.

2. Rinse all pump parts again with water and allow

them to dry.

3. Inspect all pump parts and reclean if needed.

4. Immerse all pump parts in an appropriate

sanitizer efore assem ly. Take the pump parts

out of the sanitizer one- y-one as needed.

5. Install the v- lock packing (113) and earing

(112) in the packing housing (114). The lips of

the packing must face down into the housing,

and the lip of the earing must face up. Install the

o-ring (110) on the outside of the housing. Place

the packing housing in the top of the cylinder.

6. Install the o-rings (109, 110) on the piston

seal (111). Install the seal on the piston valve

housing. Install the piston ring (108).

7. Place the all (107) on the seat of the piston

housing (104). Install the housing in the

displacement rod (103) so the holes in oth parts

align. Secure with the retaining pin (106) and

o-rings (105).

8. Slide the displacement rod up through the

cylinder (101) so it protrudes from the packing

housing (114).

9. Place the all (119) on the seat of the inlet

housing (115). Install the o-ring (110) on the

outsideofthehousing.Slidethevalvestop(117)

into the holes in the housing.

10. Insert the inlet valve housing (115) into the

cylinder (101), aligning the holes in oth parts.

Secure with the retaining pins (116, 117) and

o-rings (105).

83A5798B

Parts, Priming Piston Model

Complete Pump Models

25N009

25N009C31

Apply PTFE tape to threads.

Hand ti hten only.

Apply sanitary lubricant to ease

assembly.

Apply medium-stren th (blue)

thread locker.

Apply an appropriate

medium-stren th thread locker

on the nut (18) every time it

is installed to prevent it from

comin loose durin operation.

Torque to 30-36 ft-lb (41–49

N-m). Do not over ti hten.

3A5798B 9

Parts, Priming Piston Model

Complete Pump Model 25N009, 25N009C 1

Ref. Part Description Qty.

1 24G786 MOTOR, SaniForce; 6 in; see manual 3A1211 1

2 25N005 DISPLACEMENT PUMP, type 2.1 1

3 624248 PLATE, tie rod 1

4 16A939 COUPLER 1

5184130 COLLAR 2

6 625045 COUPLING

716A946 TIE ROD 3

8 102216 NUT, lock, 5/8-11, sst 3

9 16E031 SHIELD, upper; includes grommets (Ref. 27) 1

10 16E029 SHIELD, lower; includes fasteners (Ref. 8) and grommets (Ref. 21) 1

11 118134 SCREW, cap; M8 x 1.25, sst 4

13 16G085 FITTING, air inlet, 1/2 npt, includes Ref. 23 1

14 16C946 FITTING, 3/4 npt 1

15 512607 CLAMP 1

16 512606 GASKET, TRI-CLAMP 1

17 165053 O-RING 1

18 16C306 NUT 1

26▲ 17W547 LABEL, warning, not shown 1

27 —GROMMET;

see

Kits

32 16G084 FITTING, air inlet, 1/2 npt 1

33 166702 O-RING, air inlet, una-n, included with Ref. 10 1

▲

Replacement Danger and Warning la els, tags, and cards are availa le at no cost.

0 3A5798B

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